Extra-heavy suspended ceiling system

Abstract

The utility model discloses an extra-heavy suspended ceiling system which comprises keel bodies, and the adjacent keel bodies are connected to form a frame structure. The adjacent keel main bodies are fixedly connected through the connecting pieces; the horizontal regulator is mounted on the connecting piece, and a reinforcing part is arranged on the inner side of the horizontal regulator; and the suspended ceiling plate is mounted in the frame structure. The keel body is made of high-quality high-strength aluminum alloy materials, certain tensile strength can be guaranteed, required bending toughness can be guaranteed, anodic oxidation is adopted for the surface, a straight groove line is adopted for the design of a center round hole, and only tapping is needed instead of the punching process during machining. Materials are cut in a factory, most of the materials are completed and preliminarily machined, and only assembling is conducted on site, so that a lot of construction periods are saved, the installation method is easy to operate, the requirement for the technical level of operators is low, and rapid assembling of the suspended ceiling can be achieved.

Description

Technical Field

[0001] This utility model relates to the field of ceiling system technology, and in particular to an ultra-heavyweight ceiling system. Background Technology

[0002] The heavy-duty ceiling joist systems currently used in the market have the following defects in structural design, installation, maintenance, and use:

[0003] 1. To accommodate the need for people to walk on the ceiling and the increasing number of overhead cranes and other equipment, the load-bearing capacity of heavy-duty ceiling systems on the market is relatively weak, while lightweight ceilings simply do not meet the actual usage requirements.

[0004] 2. Currently, the heavy-duty keel systems used in the market are all made of steel, which requires multiple processing techniques, making manufacturing difficult, costly, and time-consuming. The processing, connection, and installation processes are cumbersome and complex.

[0005] 3. Installation and daily maintenance are inconvenient. The installation of cleanrooms is usually in the later stage of the whole project, and the equipment is installed at the same time. Therefore, a short construction period is required, but many materials on the market cannot be replaced or used.

[0006] Therefore, designing a heavy-duty ceiling system that is easy to install and maintain and can improve load-bearing capacity has become a technical problem that urgently needs to be solved by those skilled in the art. Utility Model Content

[0007] In view of the shortcomings or deficiencies of the prior art, the technical problem to be solved by this utility model is to provide an ultra-heavy-duty ceiling system.

[0008] To solve the above-mentioned technical problems, this application provides the following technical solution:

[0009] A heavy-duty ceiling system comprising:

[0010] The main body of the keel is connected to adjacent main bodies of the keel to form a frame structure;

[0011] Connector, adjacent keel bodies are fixedly connected by the connector;

[0012] A level adjuster is mounted on the connector, wherein a reinforcing part is provided on the inner side of the level adjuster;

[0013] Ceiling panel, which is installed within the frame structure.

[0014] Furthermore, the upper end of the keel body is provided with a first groove, the lower end of the keel body is provided with a second groove and an outwardly extending fixing part, the ceiling panel is installed on the fixing part, and a cover plate is installed in the second groove.

[0015] Furthermore, the connector is provided with multiple fixing holes, and bolts pass through the fixing holes to fix adjacent keel bodies.

[0016] Furthermore, the connector is configured as a cross structure, a T-structure, or an L-shaped structure, and its thickness is set to 10mm.

[0017] Furthermore, the connector is made of zinc alloy.

[0018] Furthermore, the level adjuster has two connection holes on its inner side, and the bolt passes through the connection holes to fix the level adjuster to the connector.

[0019] Furthermore, a reinforcing part is provided at the upper or lower end of the inner side of the leveling adjuster.

[0020] Furthermore, the two ends of the reinforcing part are configured with an inwardly bent structure.

[0021] Furthermore, the surface of the keel body is coated with an oxide layer, and the central circular hole is set as a straight groove.

[0022] Furthermore, the ceiling panel is made of 120mm thick steel plate and has reinforcing ribs inside.

[0023] Furthermore, the ceiling system is fixed within the steel beams of the roof by means of threaded rods.

[0024] Compared with the prior art, this application has the following technical effects:

[0025] (1) In this application, the main body of the keel is made of high-quality, high-strength aluminum alloy material, which can ensure both tensile strength and bending toughness. The surface is anodized, and the design of the central round hole adopts a straight groove. When waiting for processing, only tapping is required instead of drilling. All materials are cut in the factory, and most of them are pre-processed and pre-processed. On-site assembly is only required, which saves a lot of construction time. The installation method is simple to operate and requires low technical level of operators, which can realize the rapid assembly of the ceiling.

[0026] (2) In this application, the inner side of the leveling device is provided with a reinforcing part, and the ceiling system is fixed in the steel beam of the roof by a toothed rod. The double safety connection between the ceiling system and the roof steel beam ensures double protection when subjected to a large load. In addition, two reinforcing ribs are provided in the middle of the ceiling panel to ensure that the ceiling panel can withstand the maximum load.

[0027] (3) This application uses high-quality, high-strength aluminum alloy material. Based on the actual usage requirements, it is designed to be concealable, high-strength, and has a relatively high load-bearing capacity to avoid safety issues during installation. BRIEF DESCRIPTION OF THE DRAWINGS

[0028] Other features, objects, and advantages of this application will become more apparent from the following detailed description of non-limiting embodiments with reference to the accompanying drawings:

[0029] Figure 1 : A structural schematic diagram of an embodiment of the heavy-duty suspended ceiling system of this application;

[0030] Figure 2 : A schematic diagram of the structure of the keel body according to an embodiment of this application;

[0031] Figure 3 : A schematic diagram of the structure of a cross connector according to an embodiment of this application;

[0032] Figure 4 : A schematic diagram of the structure of a T-shaped connector according to an embodiment of this application;

[0033] Figure 5 : A schematic diagram of the structure of an L-shaped connector according to an embodiment of this application;

[0034] Figure 6 : A schematic diagram of the structure of a ceiling panel according to an embodiment of this application;

[0035] Figure 7 : A schematic diagram of the structure of a ceiling panel installed on a keel body according to an embodiment of this application;

[0036] Figure 8 : A schematic diagram of the structure of a level adjuster according to an embodiment of this application

[0037] Figure 9 : A schematic diagram of the structure of an embodiment of the heavy-duty suspended ceiling system of this application.

[0038] In the diagram: 1—Keel body, 11—First groove, 12—Second groove, 12a—Fixing part, 13—Cover plate, 14—Central hole, 2—Connector, 21—Fixing hole, 3—Level adjuster, 31—Reinforcing part, 32—Bending structure, 33—Connecting hole, 4—Thread rod, 5—Ceiling plate, 6—Reinforcing rib. Detailed Implementation

[0039] The technical solutions of the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this application, and not all embodiments. Based on the embodiments of this application, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the scope of protection of this application.

[0040] If the embodiments of this utility model involve descriptions such as "first" or "second," these descriptions are for descriptive purposes only and should not be construed as indicating or implying their relative importance or implicitly specifying the number of technical features indicated. Therefore, a feature defined with "first" or "second" may explicitly or implicitly include at least one of those features. Furthermore, the technical solutions of the various embodiments can be combined with each other, but this must be based on the ability of those skilled in the art to implement them. If the combination of technical solutions is contradictory or impossible to implement, it should be considered that such a combination of technical solutions does not exist and is not within the scope of protection claimed by this utility model.

[0041] like Figure 1 As shown, in this embodiment, an ultra-heavyweight ceiling system includes:

[0042] Keel body 1, adjacent keel bodies 1 are connected to form a frame structure;

[0043] Connector 2, adjacent keel bodies 1 are fixedly connected by connector 2;

[0044] A level adjuster 3 is mounted on the connector 2, wherein a reinforcing part 31 is provided on the inner side of the level adjuster 3;

[0045] Ceiling panel 4, which is installed within the frame structure.

[0046] Furthermore, in this embodiment, the ceiling system is fixed inside the steel beam of the roof by means of a toothed rod 4.

[0047] Preferably, in this embodiment, as Figure 2 and Figure 7 As shown, the upper end of the keel body 1 has a first groove 11, and the lower end of the keel body 1 has a second groove 12 and an outwardly extending fixing part 12a. The ceiling panel 4 is installed on the fixing part 12a, and a cover plate 13 is installed in the second groove 12. The above arrangement helps to improve the sturdiness of the keel body 1.

[0048] Furthermore, in this embodiment, the surface of the keel body 1 is coated with an oxide layer, and the central circular hole 14 is set as a straight groove. The keel body is made of high-quality, high-strength aluminum alloy material, which can ensure both a certain tensile strength and the required bending toughness. The surface is anodized, and the design of the central circular hole with a straight groove means that only tapping is needed during processing, and no drilling process is required.

[0049] Furthermore, in this embodiment, the connector 2 is provided with a plurality of fixing holes 21, and bolts pass through the fixing holes 21 to fix adjacent keel bodies 1.

[0050] Furthermore, in this embodiment, as Figure 3 , Figure 4 and Figure 5 As shown, the connector 2 is configured as a cross structure, a T-structure, or an L-shaped structure, and its thickness is set to 10mm.

[0051] Furthermore, in this embodiment, in order to fully ensure the strength of the keel connection, the connector 2 is made of high-quality zinc alloy 925, which is die-cast and then processed into an integral connector through multiple processes, and the surface is sprayed with the natural color of aluminum alloy.

[0052] Furthermore, in this embodiment, as Figure 8 As shown, the level adjuster 3 has two connecting holes 33 on its inner side, and the bolt passes through the connecting holes 33 to fix the level adjuster 3 to the connector 2.

[0053] Furthermore, in this embodiment, a reinforcing part 31 is provided at the upper or lower end of the inner side of the leveling adjuster 3. With the reinforcing part provided on the inner side of the leveling adjuster 3, the ceiling system is fixed to the steel beam of the roof via a toothed rod 4. This double-safety connection between the ceiling system and the roof steel beam ensures double protection under heavy loads. Additionally, two reinforcing ribs are provided in the middle of the ceiling panel to ensure that the ceiling panel can withstand the maximum load.

[0054] Preferably, in this embodiment, the two ends of the reinforcing part 31 are configured as inwardly bent structures 32.

[0055] Furthermore, in this embodiment, the ceiling panel 5 is made of a 120mm thick steel plate, which is bent and pressed into the four sides of the aluminum honeycomb frame. Reinforcing ribs 6 are placed inside the frame and bonded together to form a 120mm thick reinforcing aluminum honeycomb panel.

[0056] Preferably, in some instances, such as Figure 1As shown, the extruded keel body 1 is cut into 1100cm lengths. The keel body 1 is a ceiling keel of model CG2000F. M8 screws are driven into the central round holes 14 at both ends of the keel body 1, and hexagonal bolts are fixed to the adjacent keel bodies 1 and connected to form a frame structure.

[0057] like Figure 1 and Figure 9 As shown, level adjusters 3 are installed on top of each frame structure using T-bolts to facilitate the leveling of the entire ceiling system. Eight T-bolts are used to secure the connectors 2 above them, forming a very sturdy whole. During implementation, when installing the corners of the roof, the frame structure of the keel body 1 is at a right angle. L-shaped connectors 2 are fixed to the mutually perpendicular keel bodies, and level adjusters 3 are horizontally installed on the horizontal sides of the L-shaped connectors 2. At the outermost edge of the roof, T-shaped connectors 2 are used, with the horizontal side installed on the horizontally positioned keel body 1 and the vertical side installed on the vertically positioned keel body 1. Two level adjusters 3 are installed on the horizontally positioned keel body 1.

[0058] After connecting the individual components, the frame is lifted and hoisted into the steel beams of the roof using the rods, and then leveled.

[0059] The prefabricated ceiling panels are then placed into the frame one by one, thus completing the installation of the ceiling.

[0060] Compared with the prior art, this application has the following technical effects:

[0061] In this application, the main body of the keel is made of high-quality, high-strength aluminum alloy, which ensures both tensile strength and the required bending toughness. The surface is anodized, and the central circular hole is designed with a straight groove, requiring only tapping instead of drilling during processing. All materials are cut in the factory, and most have undergone preliminary processing. On-site assembly is the only step, thus saving considerable construction time. The installation method is simple and requires low skill levels from operators, enabling rapid ceiling assembly.

[0062] In this application, the inner side of the leveling device is reinforced, and the ceiling system is fixed to the steel beam of the roof by a toothed rod. The double-safety connection between the ceiling system and the roof steel beam ensures double protection under heavy loads. Furthermore, two reinforcing ribs are provided in the middle of the ceiling panel to ensure that the ceiling panel can withstand the maximum load.

[0063] This application uses high-quality, high-strength aluminum alloy material. Based on actual usage requirements, it is designed to be concealable, high-strength, and has a relatively high load-bearing capacity, thus avoiding safety issues during installation.

[0064] The above embodiments are only used to illustrate the technical solutions of this application and are not intended to limit it. The preferred embodiments have been described in detail. Those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solutions of this application without departing from the spirit and scope of the technical solutions of this application, and all such modifications and substitutions should be covered within the scope of the claims of this application.

Claims

1. An ultra-heavy ceiling system, characterized in that: include: A keel body, wherein adjacent keel bodies are connected to form a frame structure; A connecting piece, through which adjacent keel bodies are fixedly connected; A level adjuster, the level adjuster is mounted on the connecting member, wherein a reinforcement portion is provided on the inner side of the level adjuster; A ceiling panel is installed in the frame structure.

2. The super heavy ceiling system according to claim 1, characterized in that: The upper end of the keel body is provided with a first notch, the lower end of the keel body is provided with a second notch and a fixing portion extending outward, the ceiling plate is installed on the fixing portion, and a cover plate is installed in the second notch.

3. The super heavy ceiling system according to claim 1, characterized in that: The connecting piece is provided with a plurality of fixing holes, and bolts pass through the fixing holes to fix and connect adjacent keel bodies.

4. The super heavy ceiling system according to claim 3, characterized in that: The connecting piece is arranged in a cross structure, a T-shaped structure or an L-shaped structure and has a thickness of 10 mm.

5. The super heavy ceiling system according to claim 4, characterized in that: The connecting piece is made of zinc alloy.

6. The super heavy ceiling system according to claim 3, characterized in that: Two connecting holes are arranged on the inner side of the level adjuster, and the bolts pass through the connecting holes to fix the level adjuster on the connecting member.

7. The super heavy ceiling system according to claim 6, characterized in that: A reinforcement portion is provided at the upper end or the lower end of the inner side of the level adjuster.

8. The super heavy ceiling system according to claim 7, characterized in that: Both ends of the reinforcement portion are arranged to be inwardly bent structures.

9. The super heavy ceiling system according to any one of claims 1 to 8, characterized in that: The surface of the keel body is coated with an oxide layer and the central circular hole is arranged to form a straight groove line.

10. The super heavy ceiling system according to any one of claims 1 to 8, characterized in that: The ceiling plate is made of a steel plate with a thickness of 120 mm and reinforcement ribs are arranged inside the ceiling plate.

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