High-consistency asphalt pumping device

By using springs, rods and disassembly components in the asphalt pumping device, the disassembly process is simplified and energy waste is reduced through heat recovery, the problems of cumbersome disassembly and energy waste in the prior art are solved, and the operation efficiency is improved and cost-effective.

CN222502054UActive Publication Date: 2025-02-18PANJIN DAWA PETROCHEMICAL GENERAL PLANT
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Patent Information

Application Number
CN202421389880.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-18
Publication Date
2025-02-18
Estimated Expiration
2034-06-18

AI Technical Summary

Technical Problem

After the asphalt solidifies, the disassembly and cleaning process is cumbersome, time-consuming and costly.

Method used

A high-consistency asphalt pumping device is designed, using structures such as springs, rods, through holes and disassembly components to simplify the installation and disassembly of the shell and shell cover, and heat recovery is carried out through the insulation water tank and heat collection pipe to reduce energy waste.

Benefits of technology

It improves the disassembly and installation efficiency of the pumping device, facilitates cleaning of solidified asphalt and repair internal components, and reduces energy consumption and operating costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of asphalt pumping equipment, and discloses a high-consistency asphalt pumping device which comprises a base, a shell is fixedly connected to the top of the base, a pump core is fixedly connected to the interior of the shell, a heating assembly is fixedly connected to the interior of the shell, and a feeding pipe and a discharging pipe are fixedly connected to the outer side of the shell. A shell cover is arranged on the outer side of the shell, a convex ring is fixedly connected to the outer side of the shell, a groove is formed in the outer side of the shell cover, a convex block is fixedly connected to the outer side of the convex ring, a notch and a sliding groove are formed in the outer side wall of the groove, and the convex block is matched with the notch and the sliding groove. According to the pumping device, under the mutual cooperation of the spring, the clamping rod, the through hole, the dismounting assembly and other structures, the shell and the shell cover can be conveniently mounted and dismounted, so that the dismounting and mounting efficiency can be greatly improved, asphalt in the pumping device can be conveniently cleaned, and elements in the shell can be conveniently overhauled.
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Description

Technical Field

[0001] The utility model relates to the technical field of asphalt pumping equipment, in particular to a high-viscosity asphalt pumping device. Background Art

[0002] Asphalt pumps are usually used for asphalt pumping. Most of the existing asphalt pumps are external gear pumps, which are widely used in various industries such as petrochemicals, metallurgy, machinery, electricity and highways. The structure of ordinary asphalt pumps is relatively complex. The temperature of asphalt is high when it is working. Once it cools down, it is difficult to clean and easily pollutes the internal structure of the asphalt pump. The disassembly, cleaning and maintenance of asphalt pumps takes a long time, and the cost of use and maintenance is high.

[0003] After searching, Chinese patent announcement number: CN214998059U discloses a high-viscosity asphalt pumping device, including: a cylinder body, an inlet check valve, an outlet check valve, a cover, a piston, a connecting seat, a driving flywheel, and a transmission connecting rod. The inlet check valve is connected to the upper part of the front end of the cylinder body, the outlet check valve is connected to the lower part of the front end of the cylinder body, the cover is connected to the front end opening of the cylinder body, the piston is slidably connected to the inside of the cylinder body, the connecting seat is fixed to the rear end of the piston, the driving flywheel is arranged at the rear side of the cylinder body, one end of the driving connecting rod is movably connected to the connecting seat through a pin shaft, and the other end is movably connected to the outside of the driving flywheel through a pin shaft, and the front side of the connecting seat is provided with a movable sealing head, and the outer end of the movable sealing head is a convex arc surface, and the inner side of the cover is provided with a fixed sealing pad, and the outer end of the fixed sealing pad is a groove of the arc surface. The utility model has the advantages of simple structure, convenient use, and good use effect.

[0004] In the above technical solution, although the cylinder is heated and the asphalt is heated to prevent the asphalt from solidifying, the fact that the asphalt is difficult to solidify does not mean that it will not solidify. After the asphalt stops being pumped or when the pumping device fails, the asphalt will solidify inside the cylinder. Since the pumping device has a fixed structure and is often assembled with bolts and flanges, when the asphalt solidifies, it is necessary to remove the bolts several times before the outer shell can be opened and the solidified asphalt inside the cylinder can be processed. The operation is relatively cumbersome and inconvenient to use. Therefore, a high-viscosity asphalt pumping device is proposed to solve the above problems. Utility Model Content

[0005] In order to make up for the above shortcomings, the utility model provides a high-viscosity asphalt pumping device, aiming to improve the problem in the prior art that when the asphalt solidifies inside the cylinder body, the device cannot be disassembled effectively and quickly.

[0006] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a high-viscosity asphalt pumping device, including a base, a shell fixedly connected to the top of the base, a pump core fixedly connected to the inside of the shell, a heating component fixedly connected to the inside of the shell, a feed pipe and a discharge pipe fixedly connected to the outside of the shell, a shell cover is provided on the outside of the shell, a convex ring fixedly connected to the outside of the shell, a groove is provided on the outside of the shell cover, a protrusion is fixedly connected to the outside of the convex ring, a notch and a slide groove are provided on the outer wall of the groove, the protrusion is matched with the notch and the slide groove, a spring is also fixedly connected to the middle of the shell, the other end of the spring is fixedly connected to a clamping rod, a through hole is provided in the middle of the shell cover, the clamping rod and the through hole are clamped together, and a disassembly component is slidably connected to the inside of the shell cover.

[0007] As a further description of the above technical solution:

[0008] The disassembly assembly comprises a movable ring, which is slidably connected to the inside of the shell cover, and a top block is fixedly connected to the outside of the movable ring, and the top block passes through the through hole and contacts the clamping rod.

[0009] As a further description of the above technical solution:

[0010] A handle is fixedly connected to the outer side of the movable ring, and the handle is slidably connected to the middle part of the shell cover.

[0011] As a further description of the above technical solution:

[0012] An insulated water tank is fixedly connected to the top of the base, a water pump is fixedly connected inside the insulated water tank, an output end of the water pump is fixedly connected to a water inlet pipe, a heat collecting pipe is fixedly connected inside the shell, an end of the heat collecting pipe away from the water inlet pipe is fixedly connected to a water outlet pipe, and the water outlet pipe is communicated with the insulated water tank.

[0013] As a further description of the above technical solution:

[0014] The heating assembly comprises a heating rod, the heating rod is fixedly connected inside the shell, and the heat collecting pipe bypasses the outer periphery of the heating rod.

[0015] As a further description of the above technical solution:

[0016] A power connection shaft is arranged at one end of the pump core, and the power connection shaft passes through the middle of the shell cover.

[0017] As a further description of the above technical solution:

[0018] A cavity is formed between the pump core and the shell, and the heat collecting tube is located in the cavity.

[0019] As a further description of the above technical solution:

[0020] The end of the clamping rod is fixedly connected with a positioning ring, and the positioning ring is slidably connected to the middle part of the convex ring.

[0021] The utility model has the following beneficial effects:

[0022] 1. In the utility model, the outer shell and the shell cover can be easily installed and disassembled through the cooperation of the spring, the clamping rod, the through hole, the disassembly assembly and other structures, thereby greatly improving the efficiency of disassembly and installation, thereby facilitating the cleaning of the asphalt inside the pumping device and the maintenance of the internal components of the outer shell.

[0023] 2. In the utility model, the heat generated by the heating rod can be recovered through the cooperation of the insulated water tank, water inlet pipe, heat collecting pipe, water outlet pipe and other structures, so that the heat can be collected when the pumping is stopped or the temperature is too high, thereby reducing energy waste and making it more convenient to use. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 This is a three-dimensional schematic diagram of a high-viscosity asphalt pumping device proposed by the utility model;

[0025] Figure 2 This is a schematic diagram of the structure of a heating rod of a high-viscosity asphalt pumping device proposed by the utility model;

[0026] Figure 3 This is a schematic diagram of the explosion structure of a high-viscosity asphalt pumping device proposed by the utility model;

[0027] Figure 4 The utility model provides a schematic structural diagram of a chute of a high-viscosity asphalt pumping device.

[0028] Legend:

[0029] 1. Base; 2. Shell; 3. Insulated water tank; 4. Feed pipe; 5. Discharge pipe; 6. Power connection shaft; 7. Shell cover; 8. Heating rod; 9. Convex ring; 10. Groove; 11. Bump; 12. Notch; 13. Slide; 14. Spring; 15. Clamping rod; 16. Movable ring; 17. Top block; 18. Handle; 19. Through hole; 20. Water inlet pipe; 21. Collecting tube; 22. Water outlet pipe; 23. Pump core. DETAILED DESCRIPTION

[0030] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0031] Reference Figure 1 , Figure 3 and Figure 4 The utility model provides an embodiment: a high-viscosity asphalt pumping device, including a base 1, a shell 2 is fixedly connected to the top of the base 1, a pump core 23 is fixedly connected inside the shell 2, a feed pipe 4 and a discharge pipe 5 are fixedly connected to the outside of the shell 2, a power connection shaft 6 is arranged at one end of the pump core 23, and the pump core 23, the feed pipe 4, the power connection shaft 6 and the discharge pipe 5 cooperate to realize the transportation of asphalt. A shell cover 7 is arranged on the outside of the shell 2, and the shell cover 7 forms a complete shell after cooperating with the shell 2, which is used to protect the pump core 23. A convex ring 9 is fixedly connected to the outside of the shell 2, and a groove 10 is provided on the outside of the shell cover 7. The shapes of the convex ring 9 and the groove 10 are adapted to each other, so that they can be conveniently connected.

[0032] Reference Figure 3-Figure 4 , a protrusion 11 is fixedly connected to the outer side of the protruding ring 9, and a notch 12 and a slide groove 13 are provided on the outer wall of the groove 10. The protrusion 11 is adapted to the notch 12 and the slide groove 13. When the shell 2 and the shell cover 7 need to be connected, the protrusion 11 can be aligned with the notch 12, and the shell cover 7 can be inserted into the outer periphery of the protrusion 11 along the notch 12. Then, by rotating the shell cover 7, the protrusion 11 can be rotated along the direction of the slide groove 13, so that the alignment of the shell 2 and the shell cover 7 can be completed. A spring 14 is also fixedly connected to the middle of the shell 2, and a clamping rod 15 is fixedly connected to the other end of the spring 14. A through hole 19 is provided in the middle of the shell cover 7, and the clamping rod 15 is clamped with the through hole 19. After the alignment of the shell 2 and the shell cover 7 is completed, the clamping rod 15 will move toward the through hole 19 under the action of the spring 14, and after the clamping is completed with the through hole 19, the connection between the shell 2 and the shell cover 7 is realized. The end of the clamping rod 15 is fixedly connected with a positioning ring, and the positioning ring is slidably connected to the middle of the convex ring 9. The position of the clamping rod 15 can be limited by the positioning ring, thereby preventing the clamping rod 15 from extending excessively.

[0033] Reference Figure 3-Figure 4The shell cover 7 is slidably connected with a disassembly assembly, which includes a movable ring 16, which is slidably connected to the shell cover 7, and a top block 17 is fixedly connected to the outside of the movable ring 16. The top block 17 passes through the through hole 19 and contacts the clamping rod 15. When the shell cover 7 and the shell 2 need to be disassembled and separated, the movable ring 16 only needs to be pressed in the direction of the shell 2, so that the top block 17 can enter the middle of the through hole 19 to squeeze the clamping rod 15 out of the middle of the through hole 19. At this time, the shell cover 7 can be rotated along the slide groove 13 and the protrusion 11. When the protrusion 11 reaches the position of the notch 12, the separation of the shell cover 7 and the shell 2 can be completed. The operation is simple, thereby greatly improving the disassembly efficiency, thereby facilitating the cleaning of the solidified asphalt and facilitating the maintenance of the inside of the shell 2. A handle 18 is fixedly connected to the outside of the movable ring 16, and the handle 18 is slidably connected to the middle of the shell cover 7. The shell cover 7 can be operated more conveniently through the handle 18, so that the disassembly of the shell cover 7 is more convenient. The power connection shaft 6 passes through the middle of the housing cover 7 .

[0034] Reference Figure 2-Figure 3 A heating component is fixedly connected to the inside of the shell 2, and the heating component includes a heating rod 8. The heating rod 8 is fixedly connected to the inside of the shell 2. The inside of the shell 2 can be heated by the heating rod 8, so as to facilitate the transportation of asphalt.

[0035] Reference Figure 1-Figure 3 The top of the base 1 is fixedly connected with an insulated water tank 3, a water pump is fixedly connected inside the insulated water tank 3, the output end of the water pump is fixedly connected with a water inlet pipe 20, the shell 2 is fixedly connected with a heat collecting pipe 21, and the end of the heat collecting pipe 21 away from the water inlet pipe 20 is fixedly connected with a water outlet pipe 22, and the water outlet pipe 22 is connected with the insulated water tank 3. The water pump inside the insulated water tank 3 can transport the clean water stored inside the insulated water tank 3 from the water inlet pipe 20 to the heat collecting pipe 21, and then return to the inside of the insulated water tank 3 from the water outlet pipe 22 after passing through the heat collecting pipe 21, so that the heat inside the shell 2 can be adsorbed and recovered, thereby reducing energy consumption. The heat collecting pipe 21 bypasses the outer periphery of the heating rod 8, which can increase the contact area between the heat collecting pipe 21 and the heating rod 8, thereby improving the heat recovery efficiency. A cavity is formed between the pump core 23 and the shell 2, and the heat collecting pipe 21 is located in the cavity. The heating rod 8 will directly heat the cavity to facilitate the heating of the asphalt and the subsequent heat recovery operation.

[0036] Working principle: When in use, the cavity between the pump core 23 and the outer shell 2 is heated by the heating rod 8, and then the heat enters the pump core 23 through conduction. At this time, one end of the feed pipe 4 is connected to the asphalt, and the asphalt is transported under the action of the power connecting shaft 6. Then, when the asphalt enters the pump core 23, it can be heated and softened. The softened asphalt can be discharged from the discharge pipe 5, thus realizing the pumping operation of high-viscosity asphalt. When the asphalt solidifies inside the pump core 23, the handle 18 can be pressed to move the movable ring 16 toward the outer shell 2, so that the top block 17 passes through the middle of the through hole 19, thereby moving the top of the clamping rod 15 inside the through hole 19, and then the shell cover 7 is rotated by the handle 18 to rotate the shell cover 7 as a whole, so that the protrusion 11 reaches the notch 12 along the slide groove 13, and then the shell cover 7 and the outer shell 2 can be separated by taking the handle 18 and pulling the shell cover 7 outward. At this time, the internal situation of the outer shell 2 will be completely exposed, so as to facilitate the inspection and maintenance of the pump core 23 and the electrical components inside the outer shell 2. The operation is simple, the disassembly efficiency is greatly improved, and the use is more convenient.

[0037] Secondly, when the pumping device is used up, the water stored in the insulated water tank 3 can be transported from the water inlet pipe 20 to the inside of the heat collecting pipe 21 through the water pump inside the insulated water tank 3, and the heat collecting pipe 21 passes through the middle of the outer shell 2, so that the heat generated between the outer shell 2 and the pump core 23 can be adsorbed and carried, so that the heat can reach the inside of the insulated water tank 3 for storage, thereby realizing the recovery of waste heat to reduce energy consumption.

[0038] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A high-viscosity asphalt pumping device, comprising a base (1), characterized in that: The top of the base (1) is fixedly connected to a housing (2), the interior of the housing (2) is fixedly connected to a pump core (23), the interior of the housing (2) is fixedly connected to a heating component, the exterior of the housing (2) is fixedly connected to a feed pipe (4) and a discharge pipe (5), the exterior of the housing (2) is provided with a housing cover (7), the exterior of the housing (2) is fixedly connected to a convex ring (9), the exterior of the housing cover (7) is provided with a groove (10), the exterior of the convex ring (9) is fixedly connected to a convex block (11), and the exterior of the convex ring (11) is fixedly connected to a convex block (11). 1), a notch (12) and a slide groove (13) are formed on the outer wall of the groove (10), the protrusion (11) is matched with the notch (12) and the slide groove (13), a spring (14) is fixedly connected to the middle of the shell (2), the other end of the spring (14) is fixedly connected to a clamping rod (15), a through hole (19) is formed in the middle of the shell cover (7), the clamping rod (15) and the through hole (19) are clamped together, and a disassembly component is slidably connected inside the shell cover (7).

2. A high-viscosity asphalt pumping device according to claim 1, characterized in that: The disassembly assembly comprises a movable ring (16), the movable ring (16) is slidably connected to the inside of the shell cover (7), a top block (17) is fixedly connected to the outside of the movable ring (16), and the top block (17) passes through the through hole (19) and contacts the clamping rod (15).

3. A high-viscosity asphalt pumping device according to claim 2, characterized in that: A handle (18) is fixedly connected to the outer side of the movable ring (16), and the handle (18) is slidably connected to the middle part of the shell cover (7).

4. A high-viscosity asphalt pumping device according to claim 1, characterized in that: The top of the base (1) is fixedly connected to an insulated water tank (3), the interior of the insulated water tank (3) is fixedly connected to a water pump, the output end of the water pump is fixedly connected to a water inlet pipe (20), the interior of the housing (2) is fixedly connected to a heat collecting pipe (21), one end of the heat collecting pipe (21) away from the water inlet pipe (20) is fixedly connected to a water outlet pipe (22), and the water outlet pipe (22) is communicated with the insulated water tank (3).

5. A high-viscosity asphalt pumping device according to claim 4, characterized in that: The heating assembly comprises a heating rod (8), the heating rod (8) is fixedly connected inside the outer shell (2), and the heat collecting pipe (21) is bypassed from the periphery of the heating rod (8).

6. A high-viscosity asphalt pumping device according to claim 1, characterized in that: A power connection shaft (6) is provided at one end of the pump core (23), and the power connection shaft (6) passes through the middle of the shell cover (7).

7. A high-viscosity asphalt pumping device according to claim 5, characterized in that: A cavity is formed between the pump core (23) and the housing (2), and the heat collecting tube (21) is located in the cavity.

8. A high-viscosity asphalt pumping device according to claim 1, characterized in that: The end of the clamping rod (15) is fixedly connected with a positioning ring, and the positioning ring is slidably connected to the middle part of the convex ring (9).

Citation Information

Patent Citations

  • High-consistency asphalt pumping device

    CN214998059U