Vibrating hammer with stepless gear adjusting function

By designing gear adjustment mechanisms with curved guide plates, curved chutes and other structures, stepless adjustment of the gear position of the hammer is achieved, solving the problem of time-consuming, labor-intensive and safety hazards of traditional gear position adjustment, and improving the Work efficiency and safety.

CN222503885UActive Publication Date: 2025-02-18张永武 +3
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Patent Information

Application Number
CN202420696880.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-07
Publication Date
2025-02-18
Estimated Expiration
2034-04-07

AI Technical Summary

Technical Problem

The gear adjustment of traditional vibrating hammers requires dismantling equipment, which is time-consuming and labor-intensive, poses safety hazards, is inefficient in work, and is inconvenient for personnel to use.

Method used

A vibration hammer with stepless gear adjustment function is designed, using arcuate guide plate, arcuate slide groove, clamped hammer stop, hex nut, adjustment rod and adjustment handwheel gear adjustment mechanism to realize Stepless gear adjustment.

Benefits of technology

It realizes stepless adjustment of the equipment gear without disassembling the equipment, which is fast and safe, convenient for personnel use, improves work efficiency and reduces safety hazards.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the field of rapping hammers, and particularly discloses a rapping hammer with a gear stepless regulation function, which comprises a main body and a shell, the gear adjusting mechanism comprises an arc-shaped guide plate arranged in the shell, arc-shaped sliding grooves formed in the arc-shaped guide plate and the shell respectively, a clamping type hammer disengaging stop block arranged on the arc-shaped guide plate, a hexagon nut arranged on the clamping type hammer disengaging stop block and an adjusting rod arranged on the hexagon nut in a threaded mode. The adjusting hand wheel is arranged at the front end of the adjusting rod; the vibrating mechanism is arranged in the shell; the driving mechanism is arranged between the rapping mechanism and the shell; by means of the gear adjusting mechanism, the position of the clamping type hammer disengaging check block can be adjusted under the limiting guide of the arc-shaped sliding groove, stepless adjustment can be conducted on the gear of equipment without disassembling the equipment, and use by personnel is facilitated.
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Description

Technical Field

[0001] The utility model belongs to the field of vibrating hammers, and in particular relates to a vibrating hammer with a gear stepless adjustment function. Background Art

[0002] The elastic ash cleaning vibration device, referred to as the vibration hammer, is a high-efficiency ash cleaning device that has been upgraded and renovated based on the actual operation experience of the boiler. This product can effectively remove various boiler ash deposits under complex working conditions and harsh environments, and achieve long-term and clean operation of the boiler.

[0003] However, traditional vibrating hammers all have fixed blocks with six gear adjustments. When adjusting the gear, it is necessary to first remove the rear protective cover, take off the chain, pull out the core shaft, take out the hammer head, etc. This is time-consuming and labor-intensive, and there are safety hazards. It also has low work efficiency and is inconvenient for personnel to use. Utility Model Content

[0004] The utility model aims to provide a rapping hammer with a gear stepless adjustment function to solve the problems raised in the above background technology.

[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0006] A rapping hammer with a stepless gear adjustment function comprises a main body and a shell; a gear adjustment mechanism, comprising an arc guide plate arranged in the shell, arc slide grooves respectively arranged on the arc guide plate and the shell, a clamping hammer stopper arranged on the arc guide plate, a hexagonal nut arranged on the clamping hammer stopper, an adjustment rod threadedly arranged on the hexagonal nut, and an adjustment handwheel arranged at the front end of the adjustment rod; a rapping mechanism, arranged in the shell; and a driving mechanism, arranged between the rapping mechanism and the shell.

[0007] Preferably, the arc-shaped slide groove is adapted to the movement trajectory of the adjusting rod.

[0008] Preferably, the rapping mechanism includes a core shaft arranged in the shell, a driven sprocket arranged on the core shaft, a swing arm arranged on the driven sprocket, a hammer bearing arranged at the front end of the swing arm, a hammer head arranged on the driven sprocket, and a connecting bearing arranged between the hammer head and the driven sprocket.

[0009] Preferably, a blocking plate is provided on the hammer head, and a groove matched with the hammer bearing is provided on the blocking plate.

[0010] Preferably, the driving mechanism comprises a motor disposed on the top of the housing, a driving sprocket disposed at an output end of the motor, and a transmission chain disposed between the driving sprocket and a driven sprocket.

[0011] Preferably, a protective shell is arranged on the top of the outer shell of the motor, a hanging rod is arranged on the top of the shell and passes through the protective shell, and a hanging ring is arranged on the top of the hanging rod.

[0012] Compared with the prior art, the beneficial effects of the utility model are:

[0013] The utility model discloses can release the limiting state of the clamping type hammer removing block by rotating the adjusting hand wheel, and then adjust the position of the clamping type hammer removing block under the limiting guide of the arc slide groove; after the adjustment is completed, its position can be limited by rotating the adjusting hand wheel in the opposite direction, and the gear position of the equipment can be steplessly adjusted without disassembling the equipment, which is convenient for personnel to use. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0015] Figure 2 It is a schematic diagram of the internal structure of the utility model;

[0016] Figure 3 This is a schematic diagram of the structure of the rapping mechanism of the utility model;

[0017] Figure 4 It is a schematic diagram of the structure of the gear adjustment mechanism of the utility model.

[0018] In the figure: 1. main body; 101. shell; 102. lifting rod; 103. lifting ring; 2. gear adjustment mechanism; 201. arc guide plate; 202. arc slide groove; 203. clamping type hammer stopper; 204. hexagonal nut; 205. adjusting rod; 206. adjusting hand wheel; 3. vibrating mechanism; 301. mandrel; 302. hammer head; 303. driven sprocket; 304. swing arm; 305. hammer bearing; 306. stop plate; 307. connecting bearing; 4. driving mechanism; 401. motor; 402. driving sprocket; 403. transmission chain. DETAILED DESCRIPTION

[0019] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0020] As attached Figure 1 To Attachment Figure 4 As shown:

[0021] Embodiment 1: The utility model provides a rapping hammer with a stepless gear adjustment function, including a main body 1, including a shell 101; a gear adjustment mechanism 2, including an arc guide plate 201 arranged in the shell 101, an arc slide groove 202 respectively arranged on the arc guide plate 201 and the shell 101, a clamping hammer stopper 203 arranged on the arc guide plate 201, a hexagonal nut 204 arranged on the clamping hammer stopper 203, an adjustment rod 205 threadedly arranged on the hexagonal nut 204, and an adjustment handwheel 206 arranged at the front end of the adjustment rod 205; a rapping mechanism 3, arranged in the shell 101; and a driving mechanism 4, arranged between the rapping mechanism 3 and the shell 101.

[0022] Specifically, the arc-shaped slide groove 202 is adapted to the movement trajectory of the adjustment rod 205 .

[0023] Furthermore, the rapping mechanism 3 includes a core shaft 301 arranged in the shell 101, a driven sprocket 303 arranged on the core shaft 301, a swing arm 304 arranged on the driven sprocket 303, a hammer bearing 305 arranged at the front end of the swing arm 304, a hammer head 302 arranged on the driven sprocket 303, and a connecting bearing 307 arranged between the hammer head 302 and the driven sprocket 303.

[0024] Furthermore, a blocking plate 306 is provided on the hammer head 302 , and a groove matching with the hammer bearing 305 is provided on the blocking plate 306 .

[0025] As can be seen from the above, during operation, the driven sprocket 303 is driven to rotate on the core shaft 301 through the driving mechanism 4, and then the hammer bearing 305 is driven to move through the swing arm 304. When the hammer bearing 305 is engaged with the groove on the blocking plate 306, the hammer head 302 will be pushed to rotate with the core shaft 301 as the axis until the hammer bearing 305 contacts the clamping type hammer stopper 203. The clamping type hammer stopper 203 will generate an inward oblique thrust to it through the arc surface of the hammer bearing 305, so that it swings upward through the swing arm 304, thereby separating the hammer bearing 305 from the blocking plate 306, releasing the limit state of the hammer head 302. At this time, the hammer head 302 will rotate in the initial direction under the action of gravity due to the disappearance of resistance, so as to perform hammering and cleaning work under the action of inertia. When the hammering gear needs to be adjusted, it is only necessary to turn the adjusting hand wheel 206, and the adjusting hand wheel 206 will move forward and backward through the threaded connection between the adjusting rod 205 and the clamping type hammer removing block 203, so that the adjusting hand wheel 206 is separated from the shell 101, and the limited state of the clamping type hammer removing block 203 is released. Then, the adjusting hand wheel 206 is pushed to make it move on the arc guide plate 201 under the limiting guide of the arc slide groove 202, and then the angle of the clamping type hammer removing block 203 is adjusted. Then, the adjusting hand wheel 206 is rotated in the opposite direction to make it contact with the shell 101, so that the position of the clamping type hammer removing block 203 is limited by the contact friction force, and the gear position of the device can be easily adjusted steplessly. There is no need to disassemble the equipment when adjusting the gear position. The adjustment is fast and safe, and it is convenient for personnel to use.

[0026] Embodiment 2: This embodiment is basically the same as the previous embodiment, except that the driving mechanism 4 includes a motor 401 arranged on the top of the shell 101, a driving sprocket 402 arranged at the output end of the motor 401, and a transmission chain 403 arranged between the driving sprocket 402 and the driven sprocket 303.

[0027] Specifically, a protective shell is disposed on the top of the housing 101 outside the motor 401 , a hanging rod 102 is disposed on the top of the housing 101 and penetrates the protective shell, and a hanging ring 103 is disposed on the top of the hanging rod 102 .

[0028] As can be seen from the above, when the motor 401 is started during operation, the motor 401 will drive the active sprocket 402 to rotate, and then drive the driven sprocket 303 to rotate through the transmission chain 403, thereby reducing the rotation speed and increasing the torque, thereby stably performing the hammer cleaning work. The protective shell will shield and protect the motor 401 during operation. The staff can lift the device through the lifting ring 103, and the main tensile force can be applied to the shell 101 through the lifting rod 102, thereby improving the lifting stability.

[0029] The standard parts used in this utility model can be purchased from the market, and the special-shaped parts can be customized according to the description and the drawings. The specific connection methods of each part adopt the conventional means such as mature bolts, rivets, welding, etc. in the prior art. The machinery, parts and equipment all adopt the conventional models in the prior art, and the circuit connection adopts the conventional connection method in the prior art, which will not be described in detail here. The contents not described in detail in this specification belong to the prior art known to professional and technical personnel in this field.

[0030] In the description of the present utility model, the terms "first" and "second" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. The meaning of "plurality" is two or more, unless otherwise clearly and specifically defined.

[0031] In the present invention, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0032] In the present invention, unless otherwise clearly specified and limited, a first feature being "above" or "below" a second feature may mean that the first and second features are in direct contact, or the first and second features are in indirect contact through an intermediate medium. Moreover, a first feature being "above", "above" or "above" a second feature may mean that the first feature is directly above or obliquely above the second feature, or simply means that the first feature is higher in level than the second feature. A first feature being "below", "below" or "below" a second feature may mean that the first feature is directly below or obliquely below the second feature, or simply means that the first feature is lower in level than the second feature.

[0033] In the description of this specification, the description with reference to the terms "one embodiment", "some embodiments", "example", "specific example" or "some examples" etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the utility model. In this specification, the schematic expressions of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described may be combined in a suitable manner in any one or more embodiments or examples. In addition, those skilled in the art may combine and combine the different embodiments or examples described in this specification and the features of the different embodiments or examples, unless there is a contradiction.

[0034] In the drawings of the embodiments disclosed by the present invention, only the structures involved in the embodiments disclosed by the present invention are involved, and other structures can refer to the general design. In the absence of conflict, the same embodiment and different embodiments of the present invention can be combined with each other.

[0035] Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art may still modify the technical solutions described in the aforementioned embodiments, or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention shall be included in the protection scope of the present invention.

Claims

1. A rapping hammer with a stepless gear adjustment function, characterized in that: include, The main body (1) comprises a housing (101); The gear adjustment mechanism (2) comprises an arc-shaped guide plate (201) arranged in the housing (101), an arc-shaped slide groove (202) respectively arranged on the arc-shaped guide plate (201) and the housing (101), a clamping type hammer-off stopper (203) arranged on the arc-shaped guide plate (201), a hexagonal nut (204) arranged on the clamping type hammer-off stopper (203), an adjustment rod (205) threadedly arranged on the hexagonal nut (204), and an adjustment hand wheel (206) arranged at the front end of the adjustment rod (205); A rapping mechanism (3) is disposed in the housing (101); and The driving mechanism (4) is arranged between the rapping mechanism (3) and the housing (101).

2. The rapping hammer with stepless gear adjustment function according to claim 1, characterized in that: The arc-shaped sliding groove (202) is adapted to the movement trajectory of the adjusting rod (205).

3. The rapping hammer with stepless gear adjustment function according to claim 1, characterized in that: The rapping mechanism (3) comprises a core shaft (301) arranged in the housing (101), a driven sprocket (303) arranged on the core shaft (301), a swing arm (304) arranged on the driven sprocket (303), a hammer bearing (305) arranged at the front end of the swing arm (304), a hammer head (302) arranged on the driven sprocket (303), and a connecting bearing (307) arranged between the hammer head (302) and the driven sprocket (303).

4. The rapping hammer with stepless gear adjustment function according to claim 3 is characterized in that: The hammer head (302) is provided with a blocking plate (306), and the blocking plate (306) is provided with a groove matched with the hammer bearing (305).

5. The rapping hammer with stepless gear adjustment function according to claim 3 is characterized in that: The driving mechanism (4) comprises a motor (401) arranged at the top of the housing (101), a driving sprocket (402) arranged at the output end of the motor (401), and a transmission chain (403) arranged between the driving sprocket (402) and the driven sprocket (303).

6. The rapping hammer with stepless gear adjustment function according to claim 5, characterized in that: A protective shell is arranged at the top of the outer shell (101) of the motor (401), a hanging rod (102) is arranged at the top of the shell (101) and passes through the protective shell, and a hanging ring (103) is arranged at the top of the hanging rod (102).