Double-station steel pipe mechanical drifter
By setting a brush and a rotating mechanism in a double-station steel pipe mechanical diameter machine, cleaning the inner wall of the steel pipe is solved, and the measurement error problem caused by the lack of cleaning function in the prior art is solved, and the measurement accuracy and stable fixation of the steel pipe are improved.
Patent Information
- Application Number
- CN202421064583.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-15
- Publication Date
- 2025-02-18
- Estimated Expiration
- 2034-05-15
AI Technical Summary
The existing dual-station steel pipe mechanical diameter machine lacks the function of cleaning the inside of the pipeline, which causes dirt, accumulation or impurities to affect the measurement results and there are measurement errors.
A double-station steel pipe mechanical diameter machine is designed. By setting a brush in the rotating mechanism, combining the driving motor to drive the diameter rod and the diameter gauge to rotate, the inner wall of the steel pipe is cleaned and dirt or impurities are eliminated. Influence.
Through the cleaning function, the measurement accuracy and accuracy are improved, measurement errors are reduced, and the setting of the clamping mechanism and fixing mechanism is ensured to stabilize and fix the steel pipe and avoid loosening problems.
Smart Images

Figure CN222505247U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of sizing machines, in particular to a double-station steel pipe mechanical sizing machine. Background Art
[0002] The working principle of the mechanical sizing machine is that the motor drives the driving roller to drive the sizing rod forward or backward (the sizing gauge and the sizing rod are connected by threads), so that the sizing gauge passes through the pipe body to achieve the purpose of detecting the straightness and roundness of the steel pipe. Compared with the dynamic sizing machine, the mechanical sizing machine has reliable power, simple structure, and is intuitive and convenient to judge whether the sizing is qualified. However, due to the limited driving speed, the movement speed of the sizing rod is generally less than 2m / s, and the working efficiency is low, which has become one of the bottleneck equipment restricting the entire steel pipe inspection production line.
[0003] The existing double-station mechanical diameter gauge for steel pipes, when in use, fixes the steel pipe in only one direction, which may result in loose fixation and easily lead to loosening of the steel pipe, thus affecting the measurement results.
[0004] A double-station steel pipe mechanical sizing machine disclosed in announcement number CN204881395U, a double-station steel pipe mechanical sizing machine, includes a sizing rod support device, a sizing rod drive device, a sizing rod auxiliary device, a sizing gauge device, a sizing gauge support device, a steel pipe clamping device, a tested steel pipe and a steel pipe support device, the sizing rod support device is connected to the right end of the sizing rod auxiliary device, the left end of the sizing rod auxiliary device is connected to the sizing gauge device, the lower end of the sizing rod auxiliary device is connected to the sizing rod drive device, the sizing gauge device is arranged inside the sizing gauge support device, the steel pipe clamping device is clamped on the outside of the right end of the tested steel pipe, and the steel pipe support device is arranged at the left end of the tested steel pipe. The utility model has reasonable design, convenient use, high production efficiency, low cost, reliable power, stable operation, high product quality and good application prospects.
[0005] Although the above patent is easy to use, has high production efficiency, low cost, reliable power, stable operation, high product quality and good application prospects; however, the device lacks the function of cleaning the inside of the pipeline. Dirt, accumulation or impurities may adhere to the inside of the pipeline, which will affect the final measurement results and cause measurement errors.
[0006] Therefore, it is necessary to invent a double-station steel pipe mechanical calibrating machine to solve the above problems. Utility Model Content
[0007] 1. Technical issues to be solved
[0008] The technical problem solved by the utility model is to provide a double-station steel pipe mechanical calibrating machine which is highly practical, can be simply operated and has a relatively simple structure, thereby solving the problem of the lack of a cleaning function for the inside of the pipeline raised in the above-mentioned background technology.
[0009] (II) Technical solution
[0010] To achieve the above objectives, the utility model is implemented through the following technical solutions: a double-station steel pipe mechanical caliber machine, comprising a base, the surface of the base is provided with four groups of slide grooves, the interior of the slide grooves is slidably connected with two groups of support platforms, one side of the base is fixedly connected with a placement platform, one side of the placement platform is fixedly connected with a motor box A, the interior of the motor box A is fixedly connected with a driving mechanism, the top of the placement platform is threadedly connected with a motor box B, the interior of the motor box B is fixedly connected with a rotating mechanism, one end of the rotating mechanism is fixedly connected with a brush, the upper surface of the support platform is fixedly connected with a support plate, one side of the support plate is fixedly connected with a storage box, the interior of the storage box is fixedly connected with a clamping mechanism, the surface of the clamping mechanism is threadedly connected with two groups of extrusion blocks, the top of the extrusion block is fixedly connected with a U-shaped telescopic frame, the middle part of the top surface of the U-shaped telescopic frame is fixedly connected with a fixing mechanism, and the bottom of the fixing mechanism is fixedly connected with a pressure plate.
[0011] As a further solution of the utility model, the driving mechanism includes a driving motor A fixedly connected to the inside of the motor box A, the output end of the driving motor A is fixedly connected to the screw rod A, and the support platform is threadedly connected to the surface of the screw rod A, so that the screw rod A can drive the support platform to move.
[0012] As a further solution of the utility model, the rotating mechanism includes a driving motor B fixedly connected to the inside of the motor box B, the output end of the driving motor B is fixedly connected to a diameter rod, one end of the diameter rod is fixedly connected to a diameter gauge, and the brush is fixedly connected to one end of the diameter gauge, and the brush is convenient for cleaning impurities on the inner wall of the steel pipe.
[0013] As a further solution of the utility model, the clamping mechanism includes a servo motor fixedly connected to the inside of the storage box, the output end of the servo motor is splined with a transmission rod, one end of the transmission rod is fixedly connected with a forward and reverse screw rod, and the extrusion block is threadedly connected to the surface of the forward and reverse screw rod, and the forward and reverse screw rod facilitates driving the extrusion block to fix the steel pipe.
[0014] As a further solution of the utility model, the fixing mechanism includes a hydraulic cylinder fixedly connected to the middle of the top surface of the U-shaped telescopic frame, a piston rod is slidably connected inside the hydraulic cylinder, and the pressure plate is fixedly connected to the bottom of the piston rod, so that the pressure plate is convenient for fixing the steel pipe from above.
[0015] As a further solution of the utility model, four groups of threaded holes are opened on the surface of the motor box B, and the internal threads of the threaded holes are connected with threaded columns, which are convenient for fixing the motor box B.
[0016] As a further solution of the utility model, two groups of sliding blocks are fixedly connected to the bottom of the support platform, and the sliding blocks are slidably connected to the inside of the slide groove, so that the sliding blocks can drive the support platform to move.
[0017] (III) Beneficial effects
[0018] The utility model provides a double-station steel pipe mechanical calibrating machine, which has the following beneficial effects:
[0019] 1. The double-station steel pipe mechanical diameter gauge, through the setting of clamping mechanism, extrusion block and fixing mechanism, and pressure plate, when fixing the steel pipe, the steel pipe is placed in the middle of the two groups of extrusion blocks, and then the servo motor on one side is started, and the servo motor drives the positive and negative screws on one side to rotate, so that the two groups of extrusion blocks on the surface of the positive and negative screws move in opposite directions until the middle steel pipe is clamped and fixed, and then the hydraulic cylinder on the U-shaped telescopic frame on the top of the extrusion block is started, and the hydraulic cylinder drives the piston rod at the bottom to move, so that the pressure plate at the bottom of the piston rod performs secondary fixation on the bottom steel pipe from directly above, thereby improving the stability of the steel pipe during operation and avoiding loosening caused by loose fixation of the steel pipe, which affects the measurement results.
[0020] 2. The double-station steel pipe mechanical diameter gauge, through the setting of the rotating mechanism and the brush, starts the driving motor B on one side during measurement, and the driving motor B drives the diameter gauge on the diameter rod at one end to rotate inside the steel pipe, and cooperates with the driving motor A on one side to drive the steel pipe on the support platform to move, so as to achieve the purpose of measuring the steel pipe while cleaning the dirt, accumulation or impurities attached to the inner wall of the steel pipe, eliminating the influence of dirt or impurities on the measurement results, thereby improving the measurement precision and accuracy and reducing the measurement error. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0022] Figure 2 This is a schematic diagram of the structure of the clamping mechanism of the utility model;
[0023] Figure 3 This is a schematic diagram of the structure of the rotating mechanism of the utility model;
[0024] Figure 4 This is a schematic diagram of the driving mechanism structure of the utility model.
[0025] In the figure: 1. base; 2. support table; 3. placement table; 4. motor box A; 5. driving mechanism; 501. driving motor A; 502. screw A; 6. motor box B; 7. rotating mechanism; 701. driving motor B; 702. diameter rod; 703. diameter gauge; 8. supporting plate; 9. storage box; 10. clamping mechanism; 1001. servo motor; 1002. transmission rod; 1003. forward and reverse screw rods; 11. extrusion block; 12. U-shaped telescopic frame; 13. fixing mechanism; 1301. hydraulic cylinder; 1302. piston rod; 14. pressure plate; 15. brush; 16. sliding block; 17. threaded column. DETAILED DESCRIPTION
[0026] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0027] See also Figures 1 to 4 The utility model provides a technical solution: a double-station steel pipe mechanical diameter machine, including a base 1, the surface of the base 1 is provided with four groups of slide grooves, the inside of the slide grooves are slidably connected with two groups of support platforms 2, one side of the base 1 is fixedly connected with a placement platform 3, one side of the placement platform 3 is fixedly connected with a motor box A4, the inside of the motor box A4 is fixedly connected with a driving mechanism 5, the top of the placement platform 3 is threadedly connected with a motor box B6, and the inside of the motor box B6 is fixedly connected with a rotating mechanism 7. Through the setting of the rotating mechanism 7 and the brush 15, the influence of dirt or impurities on the measurement result is eliminated, thereby improving the measurement precision and accuracy, reducing the measurement error, and rotating the machine One end of the structure 7 is fixedly connected with a brush 15, the upper surface of the support platform 2 is fixedly connected with a support plate 8, one side of the support plate 8 is fixedly connected with a storage box 9, the interior of the storage box 9 is fixedly connected with a clamping mechanism 10, the surface of the clamping mechanism 10 is threadedly connected with two groups of extrusion blocks 11, the top of the extrusion block 11 is fixedly connected with a U-shaped telescopic frame 12, and the middle of the top surface of the U-shaped telescopic frame 12 is fixedly connected with a fixing mechanism 13. Through the arrangement of the clamping mechanism 10, the extrusion block 11, the fixing mechanism 13, and the pressure plate 14, it is avoided that the steel pipe is not firmly fixed, resulting in looseness and affecting the measurement result, and the bottom of the fixing mechanism 13 is fixedly connected with a pressure plate 14;
[0028] See also Figure 4 The driving mechanism 5 includes a driving motor A501 fixedly connected to the inside of the motor box A4, the output end of the driving motor A501 is fixedly connected to a screw rod A502, and the support platform 2 is threadedly connected to the surface of the screw rod A502;
[0029] See also Figure 3The rotating mechanism 7 includes a driving motor B701 fixedly connected to the inside of the motor box B6, the output end of the driving motor B701 is fixedly connected to a diameter rod 702, one end of the diameter rod 702 is fixedly connected to a diameter gauge 703, and the brush 15 is fixedly connected to one end of the diameter gauge 703;
[0030] See also Figure 2 The clamping mechanism 10 includes a servo motor 1001 fixedly connected to the inside of the storage box 9, the output end of the servo motor 1001 is splined with a transmission rod 1002, one end of the transmission rod 1002 is fixedly connected with a positive and negative screw rod 1003, and the extrusion block 11 is threadedly connected to the surface of the positive and negative screw rod 1003;
[0031] See also Figure 2 The fixing mechanism 13 includes a hydraulic cylinder 1301 fixedly connected to the middle of the top surface of the U-shaped telescopic frame 12, a piston rod 1302 is slidably connected inside the hydraulic cylinder 1301, and the pressure plate 14 is fixedly connected to the bottom of the piston rod 1302;
[0032] See also Figure 3 The surface of the motor box B6 is provided with four groups of threaded holes, and the internal threads of the threaded holes are connected with threaded columns 17.
[0033] See also Figure 4 Two sets of sliding blocks 16 are fixedly connected to the bottom of the support platform 2, and the sliding blocks 16 are slidably connected to the inside of the sliding groove.
[0034] In the utility model, the working steps of the device are as follows:
[0035] The first step: when fixing the steel pipe, place the steel pipe in the middle of the two groups of extrusion blocks 11, and then start the servo motor 1001 on one side, the servo motor 1001 drives the positive and negative screw rods 1003 on one side to rotate, so that the two groups of extrusion blocks 11 on the surface of the positive and negative screw rods 1003 move in opposite directions until the steel pipe in the middle is clamped and fixed, and then start the hydraulic cylinder 1301 on the U-shaped telescopic frame 12 on the top of the extrusion block 11, the hydraulic cylinder 1301 drives the piston rod 1302 at the bottom to move, so that the pressure plate 14 at the bottom of the piston rod 1302 fixes the bottom steel pipe from the top for a second time, thereby improving the stability of the steel pipe during operation;
[0036] The second step: when measuring, start the driving motor B701 on one side, and the driving motor B701 drives the diameter gauge 703 on the diameter rod 702 at one end to rotate inside the steel pipe, and cooperates with the driving motor A501 on one side to drive the steel pipe on the support platform 2 to move, so as to measure the steel pipe while cleaning the dirt, accumulation or impurities attached to the inner wall of the steel pipe.
[0037] It should be noted that the equipment structure and drawings of the utility model mainly describe the principle of the utility model. In terms of the technology of the design principle, the settings of the power mechanism, power supply system and control system of the device are not fully described. On the premise that the technical personnel in this field understand the principle of the above utility model, the details of the power mechanism, power supply system and control system can be clearly known. The control method of the application document is automatic control through a controller, and the control circuit of the controller can be realized by simple programming by the technical personnel in this field;
[0038] The standard parts used therein can all be purchased from the market and can be customized according to the instructions and drawings. The specific connection methods of each part adopt conventional means such as mature bolts, rivets, welding, etc. in the prior art. The machinery, parts and equipment all adopt conventional models in the prior art, and the structures and principles of the components known to technical personnel in this field can be known by these technical personnel through technical manuals or through conventional experimental methods.
[0039] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A double-station steel pipe mechanical calibrating machine, comprising a base (1), characterized in that: The surface of the base (1) is provided with four groups of slide grooves, and two groups of support platforms (2) are slidably connected inside the slide grooves. A placement platform (3) is fixedly connected to one side of the base (1), and a motor box A (4) is fixedly connected to one side of the placement platform (3). A driving mechanism (5) is fixedly connected inside the motor box A (4). The top of the placement platform (3) is threadedly connected to a motor box B (6), and a rotating mechanism (7) is fixedly connected inside the motor box B (6). A brush (15) is fixedly connected to one end of the rotating mechanism (7). The upper surface of the support platform (2) is fixedly connected to a support plate (8), one side of the support plate (8) is fixedly connected to a storage box (9), the interior of the storage box (9) is fixedly connected to a clamping mechanism (10), the surface of the clamping mechanism (10) is threadedly connected to two groups of extrusion blocks (11), the top of the extrusion block (11) is fixedly connected to a U-shaped telescopic frame (12), the middle of the top surface of the U-shaped telescopic frame (12) is fixedly connected to a fixing mechanism (13), and the bottom of the fixing mechanism (13) is fixedly connected to a pressure plate (14).
2. A double-station steel pipe mechanical sizing machine according to claim 1, characterized in that: The driving mechanism (5) comprises a driving motor A (501) fixedly connected to the inside of a motor box A (4); the output end of the driving motor A (501) is fixedly connected to a screw rod A (502); and the support platform (2) is threadedly connected to the surface of the screw rod A (502).
3. A double-station steel pipe mechanical sizing machine according to claim 1, characterized in that: The rotating mechanism (7) comprises a driving motor B (701) fixedly connected to the inside of a motor box B (6); an output end of the driving motor B (701) is fixedly connected to a diameter rod (702); one end of the diameter rod (702) is fixedly connected to a diameter gauge (703); and the brush (15) is fixedly connected to one end of the diameter gauge (703).
4. A double-station steel pipe mechanical sizing machine according to claim 1, characterized in that: The clamping mechanism (10) comprises a servo motor (1001) fixedly connected to the inside of the storage box (9); the output end of the servo motor (1001) is spline-connected to a transmission rod (1002); one end of the transmission rod (1002) is fixedly connected to a forward and reverse screw rod (1003); and the extrusion block (11) is threadedly connected to the surface of the forward and reverse screw rod (1003).
5. The double-station steel pipe mechanical sizing machine according to claim 1, characterized in that: The fixing mechanism (13) comprises a hydraulic cylinder (1301) fixedly connected to the middle of the top surface of the U-shaped telescopic frame (12), a piston rod (1302) is slidably connected inside the hydraulic cylinder (1301), and the pressure plate (14) is fixedly connected to the bottom of the piston rod (1302).
6. A double-station steel pipe mechanical sizing machine according to claim 1, characterized in that: The surface of the motor box B (6) is provided with four groups of threaded holes, and the internal threads of the threaded holes are connected with threaded columns (17).
7. The double-station steel pipe mechanical sizing machine according to claim 1, characterized in that: Two groups of sliding blocks (16) are fixedly connected to the bottom of the support platform (2), and the sliding blocks (16) are slidably connected to the inside of the sliding groove.
Citation Information
Patent Citations
Duplex position steel pipe machinery latus rectum machine
CN204881395U