Electronic wire bending life testing device
By designing an electronic wire bending life test device controlled by cylindrical clamps and motors, the problems of low testing efficiency and insufficient clamping and fixing in the prior art are solved, and efficient and accurate bending tests are achieved.
Patent Information
- Application Number
- CN202420701998.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-08
- Publication Date
- 2025-02-18
- Estimated Expiration
- 2034-04-08
AI Technical Summary
The existing electronic wire bending life test devices are inefficient, cannot meet quality requirements, and are insufficiently clamped and fixed, which affects the accuracy of the test.
An electronic wire bending life test device is designed, using a cylindrical clamp to fix the front end of the wire harness, and the movement of the slider and connecting block is controlled by telescopic cylinders and motors, thereby realizing the winding bending and flat bending test of the wire harness.
It improves testing efficiency and can perform winding and plane bending tests simultaneously, enhancing the accuracy and diversity of the test.
Smart Images

Figure CN222506040U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of electronic wire material testing equipment, in particular to a device for testing the bending life of an electronic wire material. Background Art
[0002] Electronic wires are wires or cables used to connect electronic components, transmit electrical signals and electricity, and are usually composed of metal conductors and insulation layers. Electronic wires are widely used in electronic equipment, communication equipment, automobiles, household appliances and other fields. Electronic wires may suffer some damage during the bending process. These damages include: frequent bending can cause fatigue fracture of metal wires, especially at the bends where fracture points are prone to occur. When bending, the insulation layer may be subjected to excessive tension or compression, causing the insulation layer to rupture, thereby affecting the insulation performance of the wire. Long-term bending may cause the shape of the wire to change, affecting the connection and transmission performance of the line. Therefore, when producing electronic wires, it is usually necessary to test the bending life of the electronic wires. Electronic wire bending test equipment is usually used to test the durability and performance of electronic wires during the bending process. This equipment can simulate the bending of electronic wires during use, thereby evaluating their durability and life.
[0003] In the existing electronic wire bending life test device, manual bending test takes a long time and has low efficiency. It is only a single bending test and cannot meet the quality requirements. There are also deficiencies in the clamping and fixing of the wire, which affects the accuracy of the test. Therefore, it is urgent to design an electronic wire bending life test device to solve the above problems. Utility Model Content
[0004] In order to solve the above technical problems, a device for testing the bending life of electronic wires is provided. This technical solution solves the problems raised in the above background technology.
[0005] In order to achieve the above purpose, the technical solution adopted by the utility model is:
[0006] A device for testing the bending life of an electronic wire comprises a workbench, a telescopic cylinder is fixedly installed on the top rear side of the workbench, the output end of the telescopic cylinder is fixedly connected to the right end of a slider, the bottom of the slider is slidably connected to two slide rails, the two slide rails are fixedly installed on the top of the workbench, a first motor is fixedly installed on the rear end of the slider, the output end of the first motor passes through the upper end of the slider and is fixedly connected to the rear end of a columnar clamp, an arc groove is opened on the left side of the top of the workbench, a connecting rod is arranged inside the arc groove, the lower end of the connecting rod passes through the arc groove and is fixedly connected to a fixed block, the upper end of the connecting rod is fixedly connected to the rear end bottom of the connecting block, a positioning block is fixedly installed on the rear end top of the connecting block, an L-shaped pressing plate is symmetrically arranged on the left side of the positioning block, the left end of the L-shaped pressing plate is fixedly connected to two sliding rods, the left ends of the two sliding rods both pass through the right end of the fixed plate and are fixedly connected to a handle, the sliding rod is movably connected to the fixed plate, the fixed plate is fixedly installed on the top of the connecting block, and a compression spring is fixedly installed between the fixed plate and the L-shaped pressing plate.
[0007] Furthermore, a plurality of pillars are fixedly connected to the bottom of the workbench.
[0008] Furthermore, the front bottom of the connecting block is fixedly connected to the output end of the second motor, and the second motor is fixedly installed on the bottom of the workbench.
[0009] Furthermore, the length of the connecting block is adapted to the distance from the arc-shaped slot to the output end of the second motor.
[0010] Furthermore, the internal clamp of the cylindrical clamp holds the front end of the wiring harness, and the other end of the wiring harness abuts against the surface of the fixing rod and continues to extend, passes through two positioning rods and is arranged between the L-shaped pressure plate and the positioning block, and the two positioning rods are fixedly installed on the top of the workbench.
[0011] As a preferred technical solution of the utility model, compared with the prior art, the utility model provides an electronic wire bending life test device, which has the following beneficial effects:
[0012] In the utility model, the front end of the wiring harness is clamped and fixed by a columnar clamp, and then the rear end of the wiring harness is passed around the fixing rod. After being positioned by two positioning rods, the handle is pulled to the left, and the L-shaped pressure plate and the positioning rod are pulled apart by the sliding rod. Then, the rear end of the wiring harness is placed between the L-shaped pressure plate and the positioning rod, and the handle is released. The rear end of the wiring harness is fixed by the L-shaped pressure plate through the compression spring. The movement of the slider is controlled by the telescopic cylinder, and the rotation of the columnar clamp is controlled by the first motor to perform a winding and bending test on the wiring harness. The rotation of the connecting block is controlled by the second motor, and the connecting rod and the arc groove are coordinated to perform a plane bending test on the wiring harness, so that the bending test of the wiring harness is no longer single. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0014] Figure 2 It is a structural schematic diagram of the clamping assembly in the utility model;
[0015] Figure 3 It is a schematic diagram of the bottom structure of the utility model.
[0016] The numbers in the figure are:
[0017] 1. Workbench; 2. Pillar; 3. Telescopic cylinder; 4. Slider; 5. First motor; 6. Slide rail; 7. Column fixture; 8. Wiring harness; 9. Fixing rod; 10. Positioning rod; 11. Arc groove; 12. Connecting rod; 13. Connecting block; 14. Positioning block; 15. L-shaped pressure plate; 16. Sliding rod; 17. Compression spring; 19. Handle; 20. Fixing plate; 21. Fixing block; 22. Second motor. DETAILED DESCRIPTION
[0018] The following description is used to disclose the present invention so that those skilled in the art can implement the present invention. The preferred embodiments described below are only examples, and those skilled in the art may think of other obvious variations.
[0019] Reference Figure 1-3As shown, an electronic wire bending life test device includes a workbench 1, a telescopic cylinder 3 is fixedly installed on the top rear side of the workbench 1, the output end of the telescopic cylinder 3 is fixedly connected to the right end of a slider 4, the bottom of the slider 4 is slidably connected to two slide rails 6, the two slide rails 6 are fixedly installed on the top of the workbench 1, a first motor 5 is fixedly installed on the rear end of the slider 4, the output end of the first motor 5 passes through the upper end of the slider 4 and is fixedly connected to the rear end of a columnar clamp 7, the columnar clamp 7 is controlled to rotate by the first motor 5, and then the wire harness 8 is rolled and bent, the slider 4 is controlled to move in a directional manner on the slide rail 6 by the telescopic cylinder 3, so as to prevent the clamped wire harness 8 from falling off when the first motor 5 rolls and bends the wire harness 8, an arc groove 11 is opened on the left side of the top of the workbench 1, a connecting rod 12 is arranged inside the arc groove 11, and the lower end of the connecting rod 12 passes through the arc groove 11 and is fixedly connected to a fixed block 21 The upper end of the connecting rod 12 is fixedly connected to the rear end bottom of the connecting block 13, and the arc groove 11 provides guidance and restriction for the rotation of the second motor 22, so that the connecting rod 12 can reciprocate in the arc groove 11. A positioning block 14 is fixedly installed on the top of the rear end of the connecting block 13, and an L-shaped pressing plate 15 is symmetrically arranged on the left side of the positioning block 14. The rear end of the wiring harness 8 is fixed by the positioning block 14 and the L-shaped pressing plate 15. The left end of the L-shaped pressing plate 15 is fixedly connected to two sliding rods 16. The left ends of the two sliding rods 16 both pass through the right end of the fixed plate 20 and are fixedly connected to the handle 19. The sliding rod 16 is movably connected to the fixed plate 20, and the sliding rod 16 can slide in the fixed plate 20. The fixed plate 20 is fixedly installed on the top of the connecting block 13. A compression spring 17 is fixedly installed between the fixed plate 20 and the L-shaped pressing plate 15. The movement of the sliding rod 16 is controlled by the handle 19, thereby controlling the L-shaped pressing plate 15 to fix the wiring harness 8.
[0020] In another embodiment provided by the present utility model, Figure 1 As shown, a plurality of pillars 2 are fixedly connected to the bottom of the workbench 1 , and the pillars 2 provide support for the workbench 1 .
[0021] In another embodiment provided by the present utility model, Figure 2 , Figure 3 As shown, the front bottom of the connecting block 13 is fixedly connected to the output end of the second motor 22 . The second motor 22 is fixedly installed at the bottom of the workbench 1 . The connecting block 13 is controlled to rotate by the second motor 22 .
[0022] In another embodiment provided by the present utility model, Figure 1 As shown, the length of the connecting block 13 is adapted to the distance from the arc slot 11 to the output end of the second motor 22, the connecting block 13 rotates around the output end of the second motor 22, and the length of the connecting block 13 is the rotation radius adapted to the distance from the arc slot 11 to the output end of the second motor 22.
[0023] In another embodiment provided by the present utility model, Figure 1 As shown, the internal clamp of the columnar clamp 7 holds the front end of the wiring harness 8, and the other end of the wiring harness 8 abuts against the surface of the fixing rod 9 and continues to extend, passing through two positioning rods 10 and being arranged between the L-shaped pressure plate 15 and the positioning block 14. The two positioning rods 10 are fixedly installed on the top of the workbench 1.
[0024] Basic principle: In the utility model, the front end of the wiring harness 8 is clamped and fixed by the column clamp 7, and then the rear end of the wiring harness 8 is passed around the fixing rod 9. After being positioned by the two positioning rods 10, the handle is pulled to the left, and then the L-shaped pressure plate 15 is pulled apart from the positioning rod 10 by the slide rod 16. Then, the rear end of the wiring harness 8 is placed between the L-shaped pressure plate 15 and the positioning rod 10, and the handle 19 is released. The L-shaped pressure plate 15 is used to fix the rear end of the wiring harness 8 by the compression spring 17. The movement of the slider 4 is controlled by the telescopic cylinder 3, and the rotation of the column clamp 7 is controlled by the first motor 5 to perform a winding and bending test on the wiring harness 8. The rotation of the connecting block 13 is controlled by the second motor 22, and the connecting rod 12 and the arc groove 11 are cooperated to perform a plane bending test on the wiring harness 8.
[0025] The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and the specification only describe the principles of the utility model. The utility model may be subject to various changes and improvements without departing from the spirit and scope of the utility model. These changes and improvements fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.
Claims
1. An electronic wire bending life test device, characterized in that: The invention comprises a workbench (1), wherein a telescopic cylinder (3) is fixedly installed on the rear side of the top of the workbench (1), the output end of the telescopic cylinder (3) is fixedly connected to the right end of a slider (4), the bottom of the slider (4) is slidably connected to two slide rails (6), the two slide rails (6) are fixedly installed on the top of the workbench (1), a first motor (5) is fixedly installed on the rear end of the slider (4), the output end of the first motor (5) passes through the upper end of the slider (4) and is fixedly connected to the rear end of a columnar clamp (7), an arc groove (11) is opened on the left side of the top of the workbench (1), a connecting rod (12) is arranged inside the arc groove (11), the lower end of the connecting rod (12) passes through the arc groove (11) and The connecting rod (12) is fixedly connected to the fixing block (21), the upper end of the connecting rod (12) is fixedly connected to the bottom of the rear end of the connecting block (13), the top of the rear end of the connecting block (13) is fixedly installed with a positioning block (14), the left side of the positioning block (14) is symmetrically provided with an L-shaped pressing plate (15), the left end of the L-shaped pressing plate (15) is fixedly connected with two sliding rods (16), the left ends of the two sliding rods (16) both pass through the right end of the fixing plate (20) and are fixedly connected to the handle (19), the sliding rod (16) is movably connected to the fixing plate (20), the fixing plate (20) is fixedly installed on the top of the connecting block (13), and a compression spring (17) is fixedly installed between the fixing plate (20) and the L-shaped pressing plate (15).
2. The electronic wire bending life test device according to claim 1, characterized in that: A plurality of pillars (2) are fixedly connected to the bottom of the workbench (1).
3. The electronic wire bending life test device according to claim 1, characterized in that: The front bottom of the connection block (13) is fixedly connected to the output end of the second motor (22), and the second motor (22) is fixedly mounted on the bottom of the workbench (1).
4. The electronic wire bending life test device according to claim 1, characterized in that: The length of the connecting block (13) is adapted to the distance from the arc-shaped slot (11) to the output end of the second motor (22).
5. The electronic wire bending life test device according to claim 1, characterized in that: The front end of the wiring harness (8) is clamped inside the columnar clamp (7), and the other end of the wiring harness (8) abuts against the surface of the fixing rod (9) and continues to extend, passes through two positioning rods (10) and is arranged between the L-shaped pressure plate (15) and the positioning block (14), and the two positioning rods (10) are fixedly installed on the top of the workbench (1).