Insulating waterproof photoelectric composite cable

By using an outer sheath, a steel belt armor layer, an inner sheath, a winding belt, a fill layer and a conductor sheath in the photoelectric composite cable, a metal waterproof layer is formed by combining the aluminum core conductor and a water tree insulation layer. The problems of insufficient insulation and poor tensile waterproofing of photoelectric composite cables are solved, and more stable signal transmission is achieved.

CN222507208UActive Publication Date: 2025-02-18CLP CABLE CO LTD
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Patent Information

Application Number
CN202420715836.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-09
Publication Date
2025-02-18
Estimated Expiration
2034-04-09

AI Technical Summary

Technical Problem

During use, existing photoelectric composite cables have problems such as insufficient insulation, poor heat dissipation, and poor tensile waterproofing, which leads to unstable signal transmission and easy to cause electrical breakdown due to moisture.

Method used

An insulated waterproof photoelectric composite cable is designed, using an outer sheath, steel belt armor layer, inner sheath, winding belt, filling layer and conductor sheath. The conductor sheath is embedded with an aluminum core conductor and water-resistant The tree insulating layer is formed by a metal waterproof layer through components such as aluminum-plastic composite belt, shielding layer, and water blocking belt.

Benefits of technology

This design effectively improves the conductivity and insulation performance of the cable, enhances tensile and waterproofing capabilities, prevents electrical breakdown caused by moisture, and improves the stability of signal transmission.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an insulating waterproof photoelectric composite cable, which comprises an outer sheath, a filling layer is mounted on the inner side of the outer sheath, conductor sheaths are uniformly distributed in the filling layer, and a steel tape armor layer, an inner sheath and a wrapping tape are arranged between the outer sheath and the filling layer. An aluminum core conductor and a water-tree-resistant insulating layer are embedded in the conductor sheath, a longitudinally lapped aluminum-plastic composite belt is further installed in the conductor sheath, the water-tree-resistant insulating layer is located on the outer side of the aluminum core conductor, the cable can effectively prevent the problems of electrical breakdown and the like caused by the fact that the cable is affected with damp, and the stability of signal transmission is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of power cables, in particular to an insulated waterproof photoelectric composite cable. Background Art

[0002] With the vigorous development of the electric power construction industry, the application of optoelectronic composite cables has penetrated into all areas of life, making contemporary society have higher and higher requirements for the safety, stability and intelligence of electricity and power grids. Therefore, optoelectronic composite cables need to cope with many adverse working environments.

[0003] Existing optoelectronic composite cables will have problems such as insufficient insulation and poor heat dissipation during use. In addition, the existing optoelectronic composite cables have poor tensile and waterproof properties and are prone to damage. The damaged parts are easily completely punctured after long-term operation or moisture, seriously affecting the stability of signal transmission. Utility Model Content

[0004] In view of this, the purpose of the utility model is to provide an insulated and waterproof optoelectronic composite cable, which can effectively prevent problems such as electrical breakdown of the cable due to moisture and improve the stability of signal transmission.

[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0006] An insulated waterproof optoelectronic composite cable comprises an outer sheath, a filling layer is installed on the inner side of the outer sheath, a conductor sheath is evenly distributed in the filling layer, a steel belt armor layer, an inner sheath and a wrapping belt are arranged between the outer sheath and the filling layer, an aluminum core conductor and an anti-water tree insulating layer are embedded in the conductor sheath, a longitudinally overlapped aluminum-plastic composite belt is also installed in the conductor sheath, and the anti-water tree insulating layer is located on the outer side of the aluminum core conductor.

[0007] Preferably, a conductor shielding piece is sleeved between the anti-water-tree insulating layer and the aluminum core conductor, and the exterior of the anti-water-tree insulating layer is coated with a silicone rubber insulating layer.

[0008] Preferably, the aluminum-plastic composite tape is sleeved on the inner side of the conductor sheath, and a shielding layer and a water-blocking tape are installed between the aluminum-plastic composite tape and the silicone rubber insulation layer.

[0009] Preferably, the water-blocking tape is attached to the outer side of the silicone rubber insulating layer, and the shielding layer is coated on the outer side of the water-blocking tape.

[0010] Preferably, the filling layer is provided with evenly distributed embedding grooves, and the photoelectric components are sleeved in the embedding grooves.

[0011] Preferably, the steel belt armor layer is embedded on the inner wall of the outer sheath, the wrapping tape is coated on the outer surface of the filling layer, and the inner sheath is located between the steel belt armor layer and the wrapping tape.

[0012] Preferably, the outer sheath and the inner sheath are both made of polypropylene material, the wrapping tape is made of polyester fiber material, and the conductor sheath is made of polyethylene material.

[0013] Preferably, the shielding layer is woven from copper wires.

[0014] Compared with the prior art, the utility model has the following beneficial effects:

[0015] 1. The utility model arranges an outer sheath on the outermost layer, and sequentially arranges a steel belt armor layer, an inner sheath, a wrapping tape and a filling layer inwardly, and evenly distributed embedding grooves are arranged on the filling layer. The photoelectric element is sleeved in the embedding groove, and the conductor sheath is installed in the filling layer. The inner side of the conductor sheath is sequentially longitudinally laid with an aluminum-plastic composite tape, a shielding layer, a water-blocking tape, an insulating layer, an anti-water-tree insulating layer, a conductor shielding part and an aluminum core conductor. Finally, the conductor sheath is combined with the longitudinally overlapped aluminum-plastic composite tape to form a metal waterproof layer, which not only ensures the use effect of the metal waterproof layer, but also reduces the unit length weight of the photoelectric composite cable.

[0016] 2. The utility model uses an aluminum core conductor and an anti-water tree insulation layer in combination, so that the cable has excellent conductivity and insulation performance. The pressed round design of the aluminum core conductor not only improves the pressure resistance of the cable, but also reduces the weight and occupied space of the cable, which facilitates the installation and use of the cable. By coating the anti-water tree insulation layer with a silicone rubber insulation layer, the insulation performance and corrosion resistance of the cable are further improved, which can effectively prevent electrical breakdown of the cable due to moisture and other problems, thereby improving the stability of signal transmission. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0018] Figure 1 An overall schematic diagram of an insulated and waterproof optoelectronic composite cable provided by an embodiment of the utility model;

[0019] Figure 2 A schematic diagram of the main structure of an insulated and waterproof optoelectronic composite cable provided by an embodiment of the utility model;

[0020] Figure 3 A schematic diagram of the top structure of an insulated and waterproof optoelectronic composite cable provided by an embodiment of the utility model;

[0021] Figure 4 A schematic diagram of the external structure of a conductor sheath of an insulated and waterproof optoelectronic composite cable provided in an embodiment of the utility model.

[0022] In the figure: 1. Outer sheath; 2. Steel belt armor layer; 3. Inner sheath; 4. Wrapping tape; 5. Conductor sheath; 6. Photoelectric element; 7. Filling layer; 8. Embedding groove; 9. Aluminum-plastic composite tape; 10. Shielding layer; 11. Water-blocking tape; 12. Silicone rubber insulation layer; 13. Anti-water tree insulation layer; 14. Conductor shielding; 15. Aluminum core conductor. DETAILED DESCRIPTION

[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0024] Reference Figure 1-4 As shown, the utility model provides the following technical solutions: an insulated waterproof optoelectronic composite cable, comprising an outer sheath 1, a filling layer 7 is installed on the inner side of the outer sheath 1, the outer sheath 1 is the outermost protective layer of the cable, protecting the internal structure of the cable, the conductor sheath 5 is evenly distributed in the filling layer 7, and the filling layer 7 is provided with evenly distributed embedding grooves 8, which can provide installation space for the optoelectronic element 6, the optoelectronic element 6 is sleeved in the embedding groove 8, and the embedding groove 8 can make the optoelectronic element 6 stably embedded therein without being mechanically damaged.

[0025] On the basis of the above embodiment, a steel belt armor layer 2, an inner sheath 3 and a wrapping tape 4 are arranged between the outer sheath 1 and the filling layer 7. The steel belt armor layer 2 is embedded in the inner wall of the outer sheath 1. The outer sheath 1 and the inner sheath 3 can cover and protect all structures on the inner side of the inner sheath 3. In this embodiment, the outer sheath 1 and the inner sheath 3 are both made of polypropylene material, which has good wear resistance and corrosion resistance. Of course, the outer sheath 1 and the inner sheath 3 can also be made of other materials, and the utility model is not specifically limited here. The wrapping tape 4 is coated on the outside of the filling layer 7, and the inner sheath 3 is located between the steel belt armor layer 2 and the wrapping tape 4. The steel belt armor layer 2 can effectively improve the overall strength of the cable and can cope with stronger external impacts. The wrapping tape 4 is made of polyester fiber material, which has high durability, good waterproofness, and better strength and stability. The conductor sheath 5 is sleeved with an aluminum core conductor 15 and an anti-water tree insulation layer 13. The conductor sheath 5 provides protection for the outermost layer of the aluminum core conductor 15. In this embodiment, the conductor sheath 5 is made of polyethylene material, which has good electrical properties and high-frequency insulation, and is not affected by humidity. Of course, the conductor sheath 5 can also be made of other materials, and the utility model is not specifically limited here. The aluminum core conductor 15 is the main working part of the entire cable for transmitting electric energy. It should be noted that the aluminum core conductor 15 adopts a pressed circular design, which not only improves the voltage resistance of the cable, but also reduces the weight and space occupied by the cable. A longitudinally overlapped aluminum-plastic composite tape 9 is also installed in the conductor sheath 5. The longitudinally overlapped aluminum-plastic composite tape 9 is sleeved in the conductor sheath 5 to form a metal waterproof layer, which not only ensures the use effect of the metal waterproof layer, but also reduces the unit length weight of the optoelectronic composite cable. The shielding layer 10 can assist the electromagnetic shielding outside the aluminum core conductor 15 in the conductor sheath 5 to ensure the working environment of the aluminum core conductor 15.

[0026] like Figure 4As shown, the shielding layer 10 and the water-blocking tape 11 are attached between the longitudinally stacked aluminum-plastic composite tape 9 and the silicone rubber insulating layer 12. The water-blocking tape 11 can absorb moisture that may enter the joints of the longitudinally overlapped aluminum-plastic composite tapes 9 and can perform water-blocking buffering. The water-blocking tape 11 is attached to the outside of the silicone rubber insulating layer 12, and the shielding layer 10 is coated on the outside of the water-blocking tape 11. In this embodiment, the shielding layer 10 is woven from copper wires. The silicone rubber insulating layer 12 is combined with the shielding layer 10, which can further improve the electromagnetic shielding effect in the conductor sheath 5 and reduce the cable leakage electric field and electromagnetic radiation. The anti-water tree insulation layer 13 is located on the outside of the aluminum core conductor 15, and a conductor shielding member 14 is sleeved between the anti-water tree insulation layer 13 and the aluminum core conductor 15. The aluminum core conductor 15 and the anti-water tree insulation layer 13 are used in combination, so that the cable has excellent conductivity and insulation performance. The aluminum core conductor 15 is used as a conductor to increase the conductor compression coefficient, and the anti-water tree insulation layer 13 is coated with a silicone rubber insulation layer 12 to further improve the insulation performance and corrosion resistance of the cable, which can effectively prevent electrical breakdown of the cable due to moisture and other problems, thereby improving the stability of signal transmission.

[0027] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An insulated waterproof optoelectronic composite cable, comprising an outer sheath (1), characterized in that: A filling layer (7) is installed on the inner side of the outer sheath (1), and a conductor sheath (5) is evenly distributed in the filling layer (7). A steel belt armor layer (2), an inner sheath (3) and a wrapping tape (4) are arranged between the outer sheath (1) and the filling layer (7). An aluminum core conductor (15) and an anti-water tree insulating layer (13) are embedded in the conductor sheath (5). A longitudinally overlapped aluminum-plastic composite tape (9) is also installed in the conductor sheath (5), and the anti-water tree insulating layer (13) is located on the outer side of the aluminum core conductor (15).

2. The insulated waterproof optoelectronic composite cable according to claim 1, characterized in that: A conductor shielding piece (14) is sleeved between the anti-water tree insulating layer (13) and the aluminum core conductor (15), and the exterior of the anti-water tree insulating layer (13) is coated with a silicone rubber insulating layer (12).

3. The insulated waterproof optoelectronic composite cable according to claim 2, characterized in that: The aluminum-plastic composite tape (9) is sleeved on the inner side of the conductor sheath (5), and a shielding layer (10) and a water-blocking tape (11) are installed between the aluminum-plastic composite tape (9) and the silicone rubber insulation layer (12).

4. The insulated waterproof optoelectronic composite cable according to claim 3, characterized in that: The water blocking tape (11) is attached to the outer side of the silicone rubber insulating layer (12), and the shielding layer (10) is coated on the outer side of the water blocking tape (11).

5. The insulated waterproof optoelectronic composite cable according to claim 1, characterized in that: The filling layer (7) is provided with evenly distributed embedding grooves (8), and the photoelectric elements (6) are sleeved in the embedding grooves (8).

6. The insulated waterproof optoelectronic composite cable according to claim 1, characterized in that: The steel belt armor layer (2) is embedded in the inner wall of the outer sheath (1), the wrapping tape (4) is wrapped on the outer surface of the filling layer (7), and the inner sheath (3) is located between the steel belt armor layer (2) and the wrapping tape (4).

7. The insulated waterproof optoelectronic composite cable according to claim 1, characterized in that: The outer sheath (1) and the inner sheath (3) are both made of polypropylene material, the wrapping tape (4) is made of polyester fiber material, and the conductor sheath (5) is made of polyethylene material.

8. The insulated waterproof optoelectronic composite cable according to claim 4, characterized in that: The shielding layer (10) is made of braided copper wires.