Mounting kit and photovoltaic system
By designing an installation kit for photovoltaic modules, using fast preset installation slots and coaxial assembly design, the problem of manual operation and easy loss of small parts during installation of existing photovoltaic modules is solved, and the problem of manual operation is intensively and easily lost in small parts is achieved. , simple and efficient installation process.
Patent Information
- Application Number
- CN202421207226.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-30
- Publication Date
- 2025-02-18
- Estimated Expiration
- 2034-05-30
AI Technical Summary
During the installation of existing photovoltaic modules, manual combination and alignment of bolts, washers and nuts is required, which is time-consuming and labor-intensive, and small pieces such as bolts are easily lost, resulting in low assembly efficiency and high cost.
Provided is a mounting kit, the housing is quickly preset to be fixed on the first frame of the photovoltaic assembly through a first mounting groove, such that the first opening of the housing is coaxially assembled with the first fixing hole of the first frame, and the second fastening The assembly is connected to the first fastening assembly through the second fixing hole, the first fixing hole and the first opening to achieve rapid installation.
It simplifies the installation process, improves installation efficiency, reduces the complexity and error probability of manual operation, reduces the cost, and prevents the loss of small pieces such as bolts.
Smart Images

Figure CN222509224U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of photovoltaic installation, and further to an installation kit and a photovoltaic system. Background Art
[0002] Most existing photovoltaic modules are installed by fastening with bolts, washers and nuts. In the actual installation process, the bolts, washers and nuts need to be manually assembled together, and the bolts, washers and nuts need to be manually aligned with the fixing holes. This operation is time-consuming and labor-intensive, and the workload of manual installation is huge. Moreover, the bolts, washers and nuts are small and can be easily lost on site. Especially in the current mechanized assembly, the fixing method based on bolts, washers and nuts is inefficient and costly. Utility Model Content
[0003] In view of the above technical problems, the purpose of the utility model is to provide an installation kit and a photovoltaic system, in which the shell is quickly preset and fixed on the first frame of the photovoltaic component through a first installation groove, so that the first opening of the shell is coaxially assembled with the first fixing hole of the first frame, and the second fastening component is suitable for connecting to the first fastening component through the second fixing hole, the first fixing hole and the first opening, so that the first frame and the connecting structure can be quickly installed, and the installation process is simple and efficient.
[0004] In order to achieve the above-mentioned purpose, the utility model provides an installation kit suitable for the rapid installation of photovoltaic components and connecting structures, including a shell, the shell is provided with a placement cavity, the placement cavity is suitable for placing a first fastening component, the bottom of the shell is provided with a first opening coaxially connected to the placement cavity; the bottom of the shell is also provided with a first installation groove, the first installation groove is suitable for being assembled with the first frame end of the photovoltaic component, so that the first opening is coaxially assembled with the first fixing hole of the first frame.
[0005] In some embodiments, the housing includes a mounting portion and a placement portion, the mounting portion is disposed at the bottom of the housing and the mounting portion is oriented toward the photovoltaic assembly to form the first mounting groove, the mounting portion is adapted to fit with the end of the first frame, so that the first frame is assembled in the first mounting groove;
[0006] The placement portion is provided with the placement cavity, and the mounting portion is communicated with the placement portion through the first opening.
[0007] In some embodiments, the mounting portion includes a first portion, a second portion, and a third portion, the first portion is suitable for abutting against the top wall of the first frame, the third portion is suitable for abutting against the bottom wall of the first frame, the second portion connects the first portion and the third portion and is suitable for abutting against the side wall of the first frame, and the space enclosed by the first portion, the second portion, and the third portion is the first mounting groove.
[0008] In some embodiments, a pair of the third parts are respectively arranged at the two ends of the same side of the first part, and a second installation groove is provided between the pair of the third parts. The second installation groove is suitable for placing the connecting structure, and the connecting structure is provided with a second fixing hole. The bottom wall of the first frame is suitable for abutting against the top wall of the connecting structure, so that the first opening is coaxially assembled with the second fixing hole.
[0009] In some embodiments, the third part is provided with a second opening, and the second opening is coaxially arranged with the first opening and the first fixing hole. The bottom wall of the third part abuts against the top wall of the connecting structure, so that the second opening is coaxially assembled with the second fixing hole of the connecting structure.
[0010] In some embodiments, there is at least one placement portion, at least one of which is spaced apart from the shell, and the mounting portion is provided with the same number of first openings as the placement portions, and each of the first openings is coaxially assembled with the corresponding placement cavity and the first fixing hole.
[0011] According to another aspect of the present application, a photovoltaic system is further provided, comprising a first frame, a connecting structure and an installation kit as described in any one of the above preferred embodiments, wherein a first fixing hole is provided on the first frame, a second fixing hole is provided on the connecting structure, and a shell of the installation kit is preset on the first frame so that the first opening of the installation kit, the first fixing hole and the second fixing hole match each other.
[0012] In some embodiments, a first fastening assembly is further included. The first fastening assembly can be preset in the placement cavity of the installation kit. The first fastening assembly includes a nut, a first washer and a second washer. The nut is arranged at an end of the placement cavity away from the first opening, the first washer is arranged on a side of the placement cavity close to the first opening, and the second washer is arranged between the nut and the first washer.
[0013] In some embodiments, the nut, the first washer, and the second washer are assembled and placed in the placement cavity through the first opening. The first opening is larger than the first fixing hole, so that the nut is suitable for locking the first frame.
[0014] In some embodiments, a second fastening component is further included, and the second fastening component is suitable for connecting to the first fastening component through the second fixing hole, the first fixing hole and the first opening, so that the first frame and the connecting structure are fixedly connected.
[0015] Compared with the prior art, the installation kit and photovoltaic system provided by the utility model have at least one of the following beneficial effects:
[0016] 1. The shell is quickly preset and fixed on the first frame of the photovoltaic module through the first mounting groove, so that the first opening of the shell is coaxially assembled with the first fixing hole of the first frame, and the second fastening component is suitable for connecting the first fastening component through the second fixing hole, the first fixing hole and the first opening, so that the first frame and the connecting structure can be quickly installed, the installation process is simple and efficient.
[0017] 2. The mounting portion of the shell forms a first mounting groove, and the first frame is assembled in the first mounting groove, so that it is simpler and more convenient to preset the shell on the first frame.
[0018] 3. A pair of third parts are respectively arranged at two ends of the same side of the first part, so that a second installation groove is provided between the third parts, and the connecting structure is assembled in the second installation groove, so as to facilitate the corresponding installation of the first frame and the connecting structure.
[0019] 4. At least one placement portion is provided on the shell, and a first fastening component is provided in each placement portion. Each first fastening component can match the first fixing hole and is suitable for connecting to the second fastening component, thereby reducing the number of shells and reducing costs.
[0020] 5. The first fastening component is placed in the placement cavity through the first opening, and the inner side wall of the placement cavity matches the outer side wall of the first fastening component to prevent the first fastening component from idling inside the shell and reduce the difficulty of connecting the second fastening component with the first fastening component.
[0021] 6. The third fixing hole is a reserved space for tightening the second fastening component to prevent the second fastening component from abutting against the top wall of the shell, resulting in the second fastening component failing to reach the optimal locking position, thereby causing poor locking performance of the installation kit. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] The preferred implementation modes will be described below in a clear and understandable manner with reference to the accompanying drawings to further illustrate the above-mentioned characteristics, technical features, advantages and implementation methods of the present utility model.
[0023] Figure 1 is a position diagram of the first border and the connection structure;
[0024] Figure 2 is a detailed installation diagram of the first frame and the connecting structure;
[0025] Figure 3 It is the installation diagram of the installation kit and the first frame;
[0026] Figure 4 It is a structural diagram of the installation kit;
[0027] Figure 5 is a cross-sectional view of the installation kit;
[0028] Figure 6 This is a cross-sectional view of the installation kit from another angle;
[0029] Figure 7 This is an exploded view of the installation kit;
[0030] Figure 8 This is a cutaway installation diagram of the installation kit;
[0031] Fig. 9 is a structural diagram of a modified embodiment of the housing;
[0032] Fig.10 It is an assembly drawing of a modified embodiment of the shell.
[0033] Description of Figure Numbers:
[0034] Shell 1, placement portion 11, placement cavity 110, third fixing hole 111, mounting portion 12, first opening 120, first portion 121, second portion 122, third portion 123, second opening 1231, first mounting groove 124, second mounting groove 125, first fastening assembly 13, nut 131, fixing washer 132, first washer 1321, second washer 1322, second fastening assembly 2, bolt 21, first frame 3, first fixing hole 31, connecting structure 4, second fixing hole 41. DETAILED DESCRIPTION
[0035] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the specific implementation methods of the utility model will be described below with reference to the accompanying drawings. Obviously, the accompanying drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings and other implementation methods can be obtained based on these drawings without creative work.
[0036] In order to simplify the drawings, only the parts related to the utility model are schematically shown in each figure, and they do not represent the actual structure of the product. In addition, in order to simplify the drawings and facilitate understanding, in some figures, only one of the parts with the same structure or function is schematically drawn or marked. In this article, "one" not only means "only one", but also means "more than one".
[0037] It should be further understood that the term “and / or” used in the specification and appended claims refers to any combination and all possible combinations of one or more of the associated listed items, and includes these combinations.
[0038] In this article, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in this utility model can be understood according to specific circumstances.
[0039] In addition, in the description of this application, the terms "first", "second", etc. are only used to distinguish the description and cannot be understood as indicating or implying relative importance. It should be noted that the above embodiments can be freely combined as needed. The above are only preferred implementations of the utility model. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the principle of the utility model, and these improvements and modifications should also be regarded as the scope of protection of the utility model.
[0040] refer to Figures 3 to 6 The utility model provides an installation kit, which is suitable for the rapid installation of a photovoltaic module and a connecting structure. The installation kit includes a shell 1, and the shell 1 is provided with a placement cavity 110. The placement cavity 110 is suitable for placing a first fastening component 13. The bottom of the shell 1 is provided with a first opening 120 coaxially connected to the placement cavity 110; the bottom of the shell 1 is also provided with a first installation groove 124, and the first installation groove 124 is suitable for being assembled with the end of the first frame 3 of the photovoltaic module, so that the first opening 120 is coaxially assembled with the first fixing hole 31 of the first frame 3.
[0041] In this embodiment, the shell 1 is quickly preset and fixed on the first frame 3 of the photovoltaic component through the first installation groove 124, so that the first opening 120 of the shell 1 is coaxially assembled with the first fixing hole 31 of the first frame 3, and the second fastening component 2 is suitable for connecting to the first fastening component 13 through the second fixing hole 41, the first fixing hole 31 and the first opening 120, so that the first frame 3 and the connecting structure 4 can be quickly installed, and the installation process is simple and efficient.
[0042] Specifically, the housing 1 includes a mounting portion 12 and a placement portion 11. The mounting portion 12 is arranged at the bottom of the housing 1 and the mounting portion 12 forms a first mounting groove 124 toward the direction of the photovoltaic assembly. The mounting portion 12 is adapted to be matched with the end of the first frame 3, so that the first frame 3 is assembled in the first mounting groove 124. The placement portion 11 is provided with a placement cavity 110, and the mounting portion 12 and the placement portion 11 are communicated through a first opening 120. The mounting portion 12 is arranged on a side of the placement portion 11 close to the first frame 3, and the placement portion 11 is relatively located in the middle of the mounting portion 12. The first mounting groove 124 of the mounting portion 12 is adapted to be matched with the end of the first frame 3. The housing 1 is quickly preset on the end of the first frame 3 through the first mounting groove 124 of the mounting portion 12, and the first opening 120 of the mounting portion 12 is coaxially arranged with the first fixing hole 31, so that the second fastening component 2 is connected to the first fastening component 13 after passing through the first fixing hole 31, the second fixing hole 41 and the first opening 120. It is worth noting that the housing 1 is preferably made of plastic, which has low cost, strong corrosion resistance, easy plasticity, and strong insulation. Of course, the housing 1 can also be made of other materials, which is not limited in this application.
[0043] Further, refer to Figure 4 The mounting portion 12 includes a first portion 121, a second portion 122 and a third portion 123. The first portion 121 is suitable for abutting against the top wall of the first frame 3, the third portion 123 is suitable for abutting against the bottom wall of the first frame 3, the second portion 122 connects the first portion 121 and the third portion 123 and is suitable for abutting against the side wall of the first frame 3, and the space enclosed by the first portion 121, the second portion 122 and the third portion 123 is the first mounting groove 124.
[0044] In this embodiment, the mounting portion 12 forms a first mounting groove 124 , and the first frame 3 is assembled in the first mounting groove 124 , so that the housing 1 is pre-set on the first frame 3 more simply and conveniently.
[0045] Specifically, the mounting portion 12 includes a first portion 121, a second portion 122, and a third portion 123. The first portion 121 is suitable for abutting against the top wall of the first frame 3, the third portion 123 is suitable for abutting against the bottom wall of the first frame 3, the second portion 122 connects the first portion 121 and the third portion 123 and is suitable for abutting against the side wall of the first frame 3, the first portion 121, the second portion 122, and the third portion 123 surround a first mounting groove 124, the first mounting groove 124 is adapted to the first frame 3, and the first frame 3 is suitable for being assembled and fixed in the first mounting groove 124. The third portion 123 is arranged at the bottom of the first portion 121 and is located at one end of the first portion 121 relatively, and the second portion 122 connects the first portion 121 and the third portion 123.
[0046] It is worth noting that in the present application, the mounting portion 12 is preset on the first frame 3 by a clamping structure. In a modified embodiment, the mounting portion 12 can also be preset on the first frame 3 by means of a fixing method such as pasting, a fastening structure, clamping, or snapping. Even the first mounting groove 124 can be provided with a locking block suitable for interference fit with the first frame 3. In addition, in order to reduce the connection stability between the first frame 3 and the first mounting groove 124, components such as rubber strips are added between the two. These are all easy for technical personnel in this field to think of and will not be further elaborated in this application.
[0047] Further, refer to Figure 3 and Figure 8 A pair of third parts 123 are respectively arranged at the two ends of the same side of the first part 121, and a second installation groove 125 is provided between the pair of third parts 123. The second installation groove 125 is suitable for placing the connecting structure 4. The connecting structure 4 is provided with a second fixing hole 41. The bottom wall of the first frame 3 is suitable for abutting against the top wall of the connecting structure 4, so that the first opening 120 is coaxially assembled with the second fixing hole 41.
[0048] In this embodiment, a pair of third parts 123 are respectively arranged at the two ends of the same side of the first part 121, so that a second installation groove 125 is provided between the third parts 123, and the connecting structure 4 is assembled in the second installation groove 125, so as to facilitate the corresponding installation of the first frame 3 and the connecting structure 4.
[0049] Specifically, a pair of third portions 123 are respectively arranged at the two ends of the same side of the first portion 121, a second mounting groove 125 is arranged between the pair of third portions 123, the top wall of the connecting structure 4 is suitable for abutting against the bottom wall of the first frame 3, the connecting structure 4 is relatively located between the pair of third portions 123, so that the connecting structure 4 is suitable for being placed in the second mounting groove 125, and the first fixing hole 31 matches the second fixing hole 41. Among them, the first portion 121 and the third portion 123 are both arranged along the length direction of the first frame 3, and the pair of third portions 123 are also arranged along the length direction of the first frame 3 and form the second mounting groove 125, the length direction of the connecting structure 4 is perpendicular to the length direction of the first frame 3, the distance between the two ends of the connecting structure 4 in the width direction is less than or equal to the spacing distance between the pair of third portions 123, so that the top wall of the connecting structure 4 is placed in the second mounting groove 125, during installation, the first frame 3 and the connecting structure 4 can be initially positioned by simply placing the connecting structure 4 in the second mounting groove 125, and then the connecting structure 4 can be moved along its length direction to complete the positioning of the first fixing hole 31 and the second fixing hole 41. Preferably, one opposite end of a pair of third portions 123 abuts against the side wall of the connection structure 4. It is worth noting that the third portion 123 can also be arranged at both ends of both sides of the first portion 121, that is, the third portion 123 is located at the four corners of the first portion 121, the two ends of the third portion 123 clamp the first frame 3, the first mounting groove 124 is formed on one side of the third portion 123, and the third portion 123 on the other side directly abuts against the side wall of the first frame 3.
[0050] In a variant embodiment, reference Fig. 9 and Fig.10 , the third part 123 is provided with a second opening 1231, the second opening 1231 is coaxially arranged with the first opening 120 and the first fixing hole 31, and the bottom wall of the third part 123 abuts against the top wall of the connecting structure 4, so that the second opening 1231 is coaxially assembled with the second fixing hole 41 of the connecting structure 4. In this embodiment, the width of the third part 123 exceeds the position where the first opening 120 is provided on the first part 121, and the second opening 1231 is provided on the third part 123, so that the second opening 1231 is coaxially arranged with the first opening 120 and the first fixing hole 31, so that the second fastening component 2 is suitable for coaxially passing through the first fixing hole 31, the second opening 1231 and the first opening 120. Preferably, the third part 123 is consistent with the first part 121 in length and width.
[0051] Furthermore, there is at least one placement portion 11, at least one placement portion 11 is spaced apart from the shell 1, and the shell 1 is provided with first openings 120 having the same number as the placement portions 11, and each first opening 120 is coaxially assembled with its corresponding placement cavity 110 and the first fixing hole 31.
[0052] In this embodiment, at least one placement portion 11 is provided on the shell 1, and a first fastening component 13 is provided in each placement portion 11. Each first fastening component 13 can be matched with the first fixing hole 31 and is suitable for connecting to the second fastening component 2, thereby reducing the number of shells 1 and reducing costs.
[0053] Specifically, at least one placement portion 11 can be relatively located above the same first fixing hole 31, so that a plurality of first fastening components 13 and second fastening components 2 are provided on a first fixing hole 31, thereby strengthening the connection strength between the first frame 3 and the connecting structure 4, and when a first fastening component 13 in a placement portion 11 is damaged, another first fastening component 13 can be directly used, thereby reducing the difficulty of repair. Moreover, at least one placement portion 11 can also correspond to different first fixing holes 31, and at this time, the housing 1 covers at least one first fixing hole 31, and at this time, each first fixing hole 31 needs to be close to each other, and is used when a stronger locking force is required on the first frame 3 and the connecting structure 4, and each first fastening component 13 matches a first fixing hole 31, thereby increasing the connection strength between the first frame 3 and the connecting structure 4.
[0054] Further, refer to Figure 7 A third fixing hole is also provided on the side of the placement portion 11 away from the mounting portion 12 , the third fixing hole matches the first opening 120 and is suitable for the second fastening component 2 to pass through; the inner wall of the placement cavity 110 matches the outer wall of the first fastening component 13 .
[0055] In this embodiment, the third fixing hole is a reserved space for tightening the second fastening component 2, which prevents the second fastening component 2 from abutting against the top wall of the shell 1, resulting in the second fastening component 2 failing to reach the optimal locking position, thereby causing the locking performance of the installation kit to be poor; the inner wall of the placement cavity 110 matches the outer wall of the nut 131, which can effectively prevent the first fastening component 13 from idling.
[0056] Specifically, the second fastening component 2 passes through the first fixing hole 31 and the first opening 120 and is connected to the first fastening component 13; the end of the housing 1 away from the first opening 120 is also provided with a third fixing hole, which matches the first opening 120 and is suitable for the second fastening component 2 to pass through. The third fixing hole is a reserved space for tightening the second fastening component 2 to prevent the second fastening component 2 from abutting against the ferrule, resulting in the second fastening component 2 not reaching the optimal locking position, thereby causing poor locking performance of the installation kit.
[0057] Further, refer to Figures 1 to 3The present application provides a photovoltaic system, including a first frame 3 of a photovoltaic component, a connecting structure 4 and an installation kit of any one of the above-mentioned preferred embodiments, wherein a first fixing hole 31 is provided on the first frame 3, a second fixing hole 41 is provided on the connecting structure 4, and a shell 1 of the installation kit is preset on the first frame 3 so that the first opening 120 of the installation kit, the first fixing hole 31 and the second fixing hole 41 are coaxially assembled.
[0058] Specifically, the first frame 3 is the frame of the photovoltaic module, the connecting structure 4 is the purlin, and an installation kit of the present application fixes the photovoltaic module to the purlin. Of course, the first frame 3 and the connecting structure 4 can also be other structures of the photovoltaic system, and the installation kit fixes the two. During installation, the installation kit is pre-assembled on the four first fixing holes 31 of the first frame 3, and then the first frame 3 is placed on the connecting structure 4 by a handling robot, the first fixing hole 31 and the second fixing hole 41 are coaxially assembled, and then the fastening robot automatically finds the position of the second fixing hole 41 under the connecting structure 4 and inserts the second fastening component 2 upward. The first opening 120 of the housing 1 is greater than or equal to the size of the first fastening component 13, so that the first fastening component 13 is placed inside the housing 1 through the first opening 120. The first frame 3 is provided with a first fixing hole 31, and the connecting structure 4 is provided with a second fixing hole 41. The first fixing hole 31 and the second fixing hole 41 are both suitable for the second fastening component 2 to pass through and be coaxially assembled. In this embodiment, the first fixing hole 31 and the second fixing hole 41 are both oval. However, the specific shapes of the first fixing hole 31 and the second fixing hole 41 are not further limited in the present application, and they can also be other shapes such as square and circle. At the same time, the shell 1 is preset on the first frame 3, which also facilitates the tightening of the subsequent automatic installation robot and increases the degree of automation of assembly in the photovoltaic industry. This installation kit can be pre-installed at the factory or automatically placed by an on-site automatic installation robot. When in use, the shell 1 is preset and fixed to the first frame 3, and a first fastening assembly 13 is provided in the shell 1. The shell 1 is provided with a first opening 120 in the axial direction of the first fastening assembly 13, and the first opening 120 is coaxially assembled with the first fixing hole 31; the second fastening assembly 2 is suitable for connecting to the first fastening assembly 13 after passing through the second fixing hole 41, the first fixing hole 31 and the first opening 120, so that the first frame 3 and the connecting structure 4 are fixedly connected.
[0059] Further, refer to Figure 7 , and also includes a first fastening component 13, which can be preset in the placement cavity 110 of the installation kit. The first fastening component 13 includes a nut 131, a first washer 1321 and a second washer 1322. The nut 131 is arranged at one end of the placement cavity 110 away from the first opening 120, the first washer 1321 is arranged on a side of the placement cavity 110 close to the first opening 120, and the second washer 1322 is arranged between the nut 131 and the first washer 1321.
[0060] Specifically, the nut 131, the first washer 1321, and the second washer 1322 are assembled and placed in the placement cavity 110, and the first opening 120 is larger than the first fixing hole, so that the nut 131 is suitable for locking the first frame 3. The first fastening component 13 is placed in the placement cavity 110 through the first opening 120, and the inner wall of the placement cavity 110 matches the outer wall of the first fastening component 13, so as to prevent the first fastening component 13 from idling inside the housing 1, and reduce the difficulty of connecting the second fastening component 2 with the first fastening component 13.
[0061] Specifically, refer to Figure 5 and Figure 7 The first fastening assembly 13 includes a nut 131 and a fixing washer 132. The nut 131 is arranged at one end of the placement cavity 110 away from the first opening 120, and the fixing washer 132 is arranged between the nut 131 and the first frame 3. The fixing washer 132 can increase the contact area between the nut 131 and the first frame 3, and improve the connection strength between the first fastening assembly 13 and the second fastening assembly 2. The fixing washer 132 includes a first washer 1321 and a second washer 1322. The first washer 1321 is arranged at a side of the placement cavity 110 close to the first opening 120, and the second washer 1322 is arranged between the nut 131 and the first washer 1321. The first washer 1321 is a flat washer, which can evenly distribute the pressure of the nut 131 to the first frame 3, and protect the surface of the second fastening assembly 2 and the first frame 3. The specific shape of the first washer 1321 is not limited in this application, as long as it can achieve the effect of evenly distributing the pressure, and the first washer 1321 can even be a deformed washer of a flat washer, such as a double-stacked self-locking washer. The second washer 1322 is an elastic washer, and the spring washer can provide a force to the nut 131 after the nut 131 is tightened, increase the friction between the nut 131 and the second fastening assembly 2, and prevent the second fastening assembly 2 and the nut 131 from loosening. At the same time, the elastic washer can also provide the necessary flexibility and elasticity, apply axial pressure when compressed, and generate a spring-like force, thereby absorbing and distributing the load so that they can maintain elasticity and prevent bending or flattening under load. It is worth noting that the second washer 1322 includes but is not limited to elastic washers, and the deformed washer structure of the elastic washer is easy to think of by those skilled in the art, and this application will not be further elaborated. At the same time, the first fastening assembly 13 may also include a top nut, which includes a first nut and a second nut. The thread directions of the first nut and the second nut are opposite and the size and pitch of the first nut and the second nut are the same. The top nut can effectively prevent the nut from loosening. The first fastening assembly 13 may also include other deformable anti-loosening nuts such as self-locking nuts, which will not be further described in this application.
[0062] The nut 131 and the second washer 1322 are arranged in the placement cavity 110 of the placement portion 11, and the first gasket is arranged at the first opening 120 of the mounting portion 12. The inner wall of the placement cavity 110 matches the outer wall of the nut 131, for example, the nut 131 is a hexagonal nut, and the inner wall of the placement cavity 110 is a hexagon, so that the nut 131 is fixedly arranged in the placement cavity 110 to prevent the nut 131 from idling. It is worth noting that the specific structure of the nut 131 is not further limited in this embodiment. As long as the first fastening assembly 13 is preset in the placement cavity 110, the first fastening assembly 13 can play a fastening role, which is within the protection scope of this application. The diameter of the first opening 120 is larger than the diameter of the placement cavity 110, and the first washer 1321 is arranged in the first opening 120, and the first washer 1321 abuts against the top of the first frame 3. In a modified embodiment, the first washer 1321 can also be arranged between the bottom wall of the shell 1 and the first frame 3 and is located outside the first opening 120.
[0063] Furthermore, after being assembled, the nut 131 , the first washer 1321 and the second washer 1322 are placed in the placement cavity 110 through the first opening 120 . The first opening 120 is larger than the first fixing hole 31 , so that the nut 131 is suitable for locking the first frame 3 .
[0064] It is worth noting that in the present application, the first opening 120 of the shell 1 is greater than or equal to the outer size of the first fastening component 13, and the first fastening component 13 is placed in the placement cavity 110 through the first opening 120. In order to better and more conveniently place the first fastening component 13, the first components can be glued together using a screw glue or other adhesive structure, so that the first fastening component 13 can be placed in the placement cavity 110 as a whole. In a modified embodiment, the first opening 120 of the shell 1 can also be smaller than the size of the first fastening component 13 and suitable for the second fastening component 2 to pass through. The first fastening component 13 is first preset inside the shell 1 during molding. After the shell 1 is molded, the first fastening component 13 is preset and fixed inside the shell 1. It is sufficient to leave the first opening 120 for the second fastening component 2 to pass through the bottom of the shell 1, and the first opening 120 is smaller than the first fastening component 13.
[0065] Furthermore, it also includes a second fastening component 2, which is suitable for connecting to the first fastening component 13 through the second fixing hole 41, the first fixing hole 31 and the first opening 120, so that the first frame 3 and the connecting structure 4 are fixedly connected.
[0066] Specifically, refer to Figure 8, and also includes a second fastening component 2, the second fastening component 2 includes a bolt 21, and the bolt 21 passes through the first fixing hole 31 and the first opening 120 and then connects to the first fastening component 13. It is worth noting that the second fastening component 2 includes but is not limited to the bolt 21, and can also be other fasteners such as screws. This is easy for a person skilled in the art to think of, and this application will not be further elaborated. At the same time, a fourth washer can also be sleeved on the second fastening component 2 to increase the contact area between the second fastening component 2 and the connecting structure 4, evenly distribute the pressure, and protect the surface of the connecting structure 4; or increase the locking force to prevent the second fastening component 2 from loosening, etc.
[0067] It should be noted that the above embodiments can be freely combined as needed. The above are only preferred implementations of the utility model. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the principle of the utility model, and these improvements and modifications should also be regarded as the protection scope of the utility model.
Claims
1. An installation kit, suitable for rapid installation of photovoltaic modules and connection structures, characterized in that: include: A shell, wherein the shell is provided with a placement cavity, wherein the placement cavity is suitable for placing a first fastening component, and the bottom of the shell is provided with a first opening coaxially connected to the placement cavity; the bottom of the shell is also provided with a first mounting groove, wherein the first mounting groove is suitable for being assembled with the first frame end of the photovoltaic component, so that the first opening is coaxially assembled with the first fixing hole of the first frame.
2. The installation kit according to claim 1, characterized in that: The housing comprises a mounting portion and a placement portion, wherein the mounting portion is disposed at the bottom of the housing and the mounting portion is oriented toward the photovoltaic assembly to form the first mounting groove, and the mounting portion is adapted to be matched with the end of the first frame so that the first frame is assembled in the first mounting groove; The placement portion is provided with the placement cavity, and the mounting portion is communicated with the placement portion through the first opening.
3. The installation kit according to claim 2, characterized in that: The mounting portion includes a first portion, a second portion and a third portion, the first portion is suitable for abutting against the top wall of the first frame, the third portion is suitable for abutting against the bottom wall of the first frame, the second portion connects the first portion and the third portion and is suitable for abutting against the side wall of the first frame, and the space enclosed by the first portion, the second portion and the third portion is the first mounting groove.
4. The installation kit according to claim 3, characterized in that: A pair of the third parts are respectively arranged at the two ends of the same side of the first part, and a second installation groove is provided between the pair of the third parts. The second installation groove is suitable for placing the connecting structure, and the connecting structure is provided with a second fixing hole. The bottom wall of the first frame is suitable for abutting against the top wall of the connecting structure, so that the first opening is coaxially assembled with the second fixing hole.
5. The installation kit according to claim 3, characterized in that: The third part is provided with a second opening, and the second opening is coaxially arranged with the first opening and the first fixing hole. The bottom wall of the third part abuts against the top wall of the connecting structure, so that the second opening is coaxially assembled with the second fixing hole of the connecting structure.
6. The installation kit according to claim 2, characterized in that: There is at least one placement portion, at least one of which is spaced apart from the shell, and the mounting portion is provided with the same number of first openings as the placement portions, and each of the first openings is coaxially assembled with the corresponding placement cavity and the first fixing hole.
7. A photovoltaic system, characterized in that: It includes a first frame of a photovoltaic component, a connecting structure and an installation kit according to any one of claims 1 to 6, wherein the first frame is provided with a first fixing hole, the connecting structure is provided with a second fixing hole, and the shell of the installation kit is preset on the first frame so that the first opening of the installation kit, the first fixing hole and the second fixing hole are coaxially assembled.
8. A photovoltaic system according to claim 7, characterized in that: It also includes a first fastening component, which can be preset in the placement cavity of the installation kit. The first fastening component includes a nut, a first washer and a second washer. The nut is arranged at an end of the placement cavity away from the first opening, the first washer is arranged on a side of the placement cavity close to the first opening, and the second washer is arranged between the nut and the first washer.
9. A photovoltaic system according to claim 8, characterized in that: The nut, the first washer and the second washer are assembled and placed in the placement cavity through the first opening. The first opening is larger than the first fixing hole, so that the nut is suitable for locking the first frame.
10. A photovoltaic system according to claim 8, characterized in that: It also includes a second fastening component, which is suitable for connecting to the first fastening component through the second fixing hole, the first fixing hole and the first opening, so that the first frame and the connecting structure are fixedly connected.