Taylor reactor with internal circulation structure

By designing the Taylor reactor with an internal circulation structure, the material is reflowed into the reactor using micro negative pressure, solving the problem of insufficient reaction time in traditional reactors, achieving more efficient chemical reaction effects and saving resources.

CN222510926UActive Publication Date: 2025-02-21GUIZHOU MICRO CHEM TECH CO LTD
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Patent Information

Application Number
CN202421005826.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-08
Publication Date
2025-02-21
Estimated Expiration
2034-05-08

AI Technical Summary

Technical Problem

In traditional Taylor reactors, chemical reaction raw materials stay in the reactor at one time, resulting in insufficient reaction time, affecting the effect of chemical reactions, and increasing the reactor length to extend the reaction time will lead to an increase in the footprint and an increase in the power system, resulting in waste of resources.

Method used

A Taylor reactor with an internal circulation structure is designed to realize the internal circulation of the material by reflowing at the material outlet. The reactor includes a reaction tank, cylinder, rotor, stator, rotor and axial flow agitator. The micro negative pressure generated by the axial flow agitator causes some of the material to flow back to the material inlet, realizing internal circulation.

Benefits of technology

The chemical reaction time of the material is extended, the reaction effect is improved, the problem of resource waste in traditional methods is avoided, and the floor area of ​​the reactor is reduced.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222510926U_ABST
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Abstract

The Taylor reactor with the internal circulation structure comprises a reaction tank, a barrel with two open ends is arranged in the reaction tank, a material flow channel is reserved between the outer wall of the barrel and the inner wall of the reaction tank, and a rotating shaft coaxial with the barrel is arranged in the barrel. The inner walls of the two ends of the barrel are fixedly connected with the rotating shaft through uniformly distributed connecting rods, an annular stator is mounted in the reaction tank between the end part of the barrel and the feeding hole, a rotor matched with the stator is arranged at the stator, stirring teeth are formed on the opposite sides of the stator and the rotor in a staggered manner, and a material channel is formed between the staggered stirring teeth; an axial-flow type stirrer is arranged in one end, close to the discharge hole, of the barrel body; and the rotating direction of the axial-flow type stirrer is opposite to that of the barrel body. According to the utility model, the axial pushing force generated by the reverse rotation of the axial-flow stirrer is utilized to realize the internal circulation of part of reaction materials in the reaction tank, so that the reaction effect between the materials is effectively ensured.
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Description

Technical Field

[0001] The utility model belongs to the technical field of chemical engineering, and in particular relates to a Taylor reactor with an internal circulation structure. Background Art

[0002] There are many chemical reactions in chemical production, and all chemical reactions are completed in reactors. In some chemical reaction processes, the chemical reaction raw materials stay in the reactor for a short time, which affects the corresponding chemical reaction effect. In order to extend the reaction time of the reaction materials in the stirred tank, the traditional method is to increase the length of the stirred tank, which greatly increases the floor space of the stirred tank. At the same time, as the reactor increases, the power system also needs to be improved, resulting in a waste of resources. Therefore, we propose a Taylor reactor with an internal circulation structure in which the reaction raw materials can circulate inside the reactor. Utility Model Content

[0003] The technical problem to be solved by the utility model is to provide a Taylor reactor with an internal circulation structure in view of the above-mentioned deficiencies of the prior art, which allows part of the material to reflux at the outlet for internal circulation.

[0004] The technical scheme adopted by the utility model is: a Taylor reactor with an internal circulation structure, comprising a reaction tank, one end of the reaction tank is provided with a material outlet, and the other end face is symmetrically provided with two material inlets, a cylinder with two open ends is provided in the reaction tank, a material flow channel is left between the outer wall of the cylinder and the inner wall of the reaction tank, a rotating shaft coaxially arranged therewith is provided in the cylinder, one end of the rotating shaft passes through the reaction tank and is connected to a driving motor, the inner walls at both ends of the cylinder are fixedly connected to the rotating shaft through evenly distributed connecting rods, an annular stator is installed in the reaction tank between the end of the cylinder and the feed inlet, a rotor matched with the stator is provided at the stator, the rotor is fixed to the rotating shaft by a key, stirring teeth are staggered on the opposite side of the stator and the rotor, a material channel is formed between the staggered stirring teeth, an axial flow agitator is provided in the end of the cylinder close to the discharge port, a transmission shaft is connected to the center of the axial flow agitator, one end of the transmission shaft passes through the reaction tank and is connected to a speed regulating motor, and the rotation direction of the axial flow agitator is opposite to that of the cylinder.

[0005] Preferably, a heat exchange tank is disposed outside the reaction tank, and a heat exchange inlet is provided at one end of the heat exchange tank, and a heat exchange outlet is provided at the other end of the heat exchange tank.

[0006] The utility model utilizes the axial driving force generated by the reverse rotation of the agitator due to the exhaust flow to generate a slight negative pressure at the material outlet, causing part of the material at the material outlet to be brought into the cylinder by the axial flow agitator. Since the axial flow agitator and the cylinder rotate in opposite directions, the material brought into the cylinder flows toward the material inlet under the action of the axial flow agitator and the cylinder, thereby realizing the internal circulation of part of the reaction material in the reaction tank, and effectively ensuring the reaction effect between the materials. BRIEF DESCRIPTION OF THE DRAWINGS

[0007] Figure 1 It is a schematic diagram of the structure of the utility model;

[0008] Figure 2 It is the material flow diagram of the utility model.

[0009] In the figure: 1. reaction tank; 2. material outlet; 3. material inlet; 4. cylinder; 5. material flow channel; 6. rotating shaft; 7. driving motor; 8. stator; 9. rotor; 10. stirring teeth; 11. axial flow agitator; 12. speed regulating motor; 13. heat exchange tank. DETAILED DESCRIPTION

[0010] The present invention will be further described in detail below with reference to the accompanying drawings and specific embodiments.

[0011] Example

[0012] like Figure 1 and Figure 2 As shown, the Taylor reactor with an internal circulation structure provided in this embodiment comprises a reaction tank 1, wherein one end of the reaction tank 1 is provided with a material outlet 2, and the other end face is symmetrically provided with two material inlets 3, a cylinder 4 with open ends is provided in the reaction tank 1, the cylinder 4 is coaxially arranged with the reaction tank 1, and a material flow channel 5 is left between the outer wall of the cylinder 4 and the inner wall of the reaction tank 1, a rotating shaft 6 coaxially arranged therewith is provided in the cylinder 4, the rotating shaft 6 runs through the entire cylinder 4, and the end faces of both ends of the cylinder 4 are fixedly connected to the rotating shaft 6 through evenly distributed connecting rods, one end of the rotating shaft 6 is connected to one end of the reaction tank 1 with a material outlet through a bearing, and the other end passes through the reaction tank 1 and is connected to a driving motor 7, and the driving motor 7 works to drive the cylinder 4 fixedly connected to the rotating shaft 6 to rotate;

[0013] A mixing zone is provided between the end face of the barrel 4 near the feed port and the feed port of the reaction tank 1, that is, an annular stator 8 is installed in the reaction tank 1 between the end face of the barrel 4 and the feed port, and an annular stirring tooth 10 is formed on the stator 8 and is perpendicular to the stator 8, and a rotor 9 is provided on the side of the stator 8 near the feed port, the diameter of the rotor 9 is larger than the inner diameter of the stator 8, and an annular stirring tooth 10 is also formed on the side of the rotor 9 opposite to the stator 8, and the rotor 9 is coaxially arranged with the stator 8, and the rotor 9 is mounted on the rotating shaft 6 by a key, and rotates with the rotating shaft 6 to mix and stir the materials, and the stirring teeth 10 on the rotor 9 and the stator 8 are staggered with each other and leave a material channel, and the material channel has a good mixing effect;

[0014] An axial flow agitator 11 is disposed in one end of the cylinder 4 near the discharge port, a transmission shaft is connected to the center of the axial flow agitator 11, one end of the transmission shaft passes through the reaction tank 1 and is connected to a speed regulating motor 12, and the rotation direction of the axial flow agitator 11 is opposite to that of the cylinder 4;

[0015] The reaction tank 1 is also provided with a heat exchange tank 13, and a heat exchange inlet is provided at one end of the heat exchange tube, and a heat exchange outlet is provided at the other end.

[0016] When in use, the raw materials to be reacted are simultaneously put into the two feed ports. After entering the reaction tank 1, the two raw materials are blocked by the stator 8, the rotor 9 and the stirring teeth 10, so as to perform a preliminary mixing reaction. At the same time, the two preliminarily mixed materials enter the reaction tank 1 through the material channel between the staggered stirring teeth 10. Due to the continuous rotation of the cylinder 4, the materials entering the reaction tank 1 will flow in a spiral shape along the inner wall of the reaction tank 1 toward the material outlet 2 when the cylinder 4 rotates. When flowing to the material outlet 2, part of the material is discharged from the material outlet 2. Due to the high speed The slight negative pressure generated by the rotating axial flow agitator 11 causes part of the material to flow toward the axial flow agitator 11 and enter the barrel 4. Since the axial flow agitator 11 and the barrel 4 rotate in opposite directions, the material entering the barrel 4 is refluxed toward the material inlet 3 under the joint action of the axial flow agitator 11 and the barrel 4. After refluxed out of the barrel 4, it flows along the inner wall of the reaction tank 1 spirally toward the material outlet 2 along with the newly entered material, thereby realizing the internal circulation of the material in the reaction tank 1, prolonging the chemical reaction time of the material, and improving the reaction effect.

[0017] The above is only a preferred implementation of the present invention, but the protection scope of the present invention is not limited thereto, and any modification and replacement based on the technical solution and inventive concept provided by the present invention should be included in the protection scope of the present invention.

Claims

1. A Taylor reactor with an internal circulation structure, comprising a reaction tank (1), characterized in that: The reaction tank (1) is provided with a material outlet (2) at one end and two material inlets (3) symmetrically arranged at the other end. A cylinder (4) with open ends is provided inside the reaction tank (1). A material flow channel (5) is left between the outer wall of the cylinder (4) and the inner wall of the reaction tank (1). A rotating shaft (6) coaxially arranged therewith is provided inside the cylinder (4). One end of the rotating shaft (6) passes through the reaction tank (1) and is connected to a driving motor (7). The inner walls at both ends of the cylinder (4) are fixedly connected to the rotating shaft (6) by evenly distributed connecting rods. A ring is installed inside the reaction tank (1) between the end of the cylinder (4) and the feed inlet. A stator (8) is provided at the stator (8) and a rotor (9) is provided thereto, the rotor (9) is fixed to the rotating shaft (6) by a key, stirring teeth (10) are staggeredly formed on opposite sides of the stator (8) and the rotor (9), a material channel is formed between the staggered stirring teeth (10), an axial flow agitator (11) is provided in one end of the barrel (4) close to the discharge port, a transmission shaft is connected to the center of the axial flow agitator (11), one end of the transmission shaft passes through the reaction tank (1) and is connected to a speed regulating motor (12), and the rotation direction of the axial flow agitator (11) is opposite to the rotation direction of the barrel (4).

2. A Taylor reactor with an internal circulation structure according to claim 1, characterized in that: The reaction tank (1) is also provided with a heat exchange tank (13) mounted outside the reaction tank (1). The heat exchange tank (13) has a heat exchange inlet at one end and a heat exchange outlet at the other end.