Uniform paint spraying device for automobile part machining

By designing a uniform painting device for processing automotive accessories, including clamping mechanisms and moving mechanisms, the problems of uneven painting and low efficiency are solved, and uniform spraying and efficient painting of automotive accessories are achieved.

CN222511041UActive Publication Date: 2025-02-21ZHANGQIU MINGCHUAN AUTO PARTS CO LTD
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Patent Information

Application Number
CN202420885991.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-26
Publication Date
2025-02-21
Estimated Expiration
2034-04-26

AI Technical Summary

Technical Problem

The existing uniform painting device used for processing automobile parts is used to process automobile parts during the painting process due to the lack of clamping mechanism, resulting in uneven spraying. At the same time, it requires manual rotation after spraying, which consumes time and effort, reduces the painting efficiency, and the spray head cannot Flexible movement left and right, resulting in incomplete spraying.

Method used

A uniform painting device including a clamping mechanism and a moving mechanism is designed. The clamping mechanism ensures that the auto parts are securely clamped during painting with electric telescopic rods, support frames, gears and clamping plates. The moving mechanism realizes the flexible left and right movement of the spray gun through the hydraulic rod and the spray gun, and realizes automatic rotation by rotating the lever and the motor, and can spray auto parts at 360°.

Benefits of technology

Through the clamping mechanism, we ensure that the auto parts do not move during the painting process and the painting is more uniform; through automatic rotation and flexible spray gun movement, the painting efficiency is improved, ensuring all-round spraying of auto parts.

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Abstract

The utility model discloses a uniform paint spraying device for automobile part processing, which comprises an operation box body, the operation box body is directly arranged on the ground, a clamping mechanism is arranged at the upper part in the operation box body, and the clamping mechanism comprises an electric telescopic rod, a support frame, a first rack, a first gear, a support rod, a clamping plate and a rubber pad; clamping plates are arranged on the upper portion of the interior of the operation box body in a bilateral symmetry mode, and rubber pads are fixedly installed in the clamping plates. According to the uniform paint spraying device for automobile part machining, the clamping mechanism is arranged, it is guaranteed that automobile parts cannot move in the paint spraying process, paint spraying is more comprehensive, meanwhile, the rotating mechanism is arranged, manual rotation is saved through automatic rotation, meanwhile, the automobile parts can be sprayed by 360 degrees, and the spraying efficiency is improved. And in addition, a moving mechanism is arranged, and the spraying gun can flexibly move left and right, so that paint spraying of the automobile parts is more uniform.
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Description

Technical Field

[0001] The utility model relates to the technical field of automobile parts processing, in particular to a uniform paint spraying device used for automobile parts processing. Background Art

[0002] As people's living standards improve, they spend more and more on cars, and the market for auto parts is getting bigger and bigger. Auto parts are the units that make up the whole car and a product that serves the car. As consumers pay more and more attention to cars, they pay more attention to the beautiful appearance from the outside to the inside. Therefore, the painting process is indispensable for auto parts. There are many kinds of uniform painting devices for auto parts processing on the market, but there are still some disadvantages.

[0003] For example, in actual use, a uniform paint spraying device is generally used for processing automobile parts. Generally, the device directly sprays the automobile parts. During this process, the automobile parts are not clamped, which will cause the automobile parts to move during painting, resulting in uneven spraying. At the same time, after spraying one side, it is necessary to manually rotate to the other side for spraying. This operation is time-consuming and labor-intensive, which will reduce the efficiency of painting. In addition, the spray head cannot move flexibly left and right, resulting in incomplete spraying. Therefore, we propose a uniform paint spraying device for automobile parts processing to solve the above problems. Utility Model Content

[0004] The purpose of the utility model is to provide a uniform paint spraying device for automobile parts processing, so as to solve the problem that the current uniform paint spraying device for automobile parts processing proposed in the above background technology directly sprays the automobile parts. The automobile parts are not clamped during this process, which will cause the automobile parts to move during painting, resulting in uneven spraying. At the same time, after spraying one side, it is necessary to manually rotate to the other side for spraying. This operation process is time-consuming and labor-intensive, which will reduce the efficiency of painting. In addition, the spray gun cannot be flexibly moved left and right, which will result in problems such as incomplete spraying.

[0005] To achieve the above purpose, the utility model provides the following technical solution: a uniform paint spraying device for automobile parts processing, comprising:

[0006] An operating box, wherein the operating box is directly placed on the ground;

[0007] Also includes:

[0008] A clamping mechanism is arranged on the upper part of the interior of the operating box, wherein the clamping mechanism includes an electric telescopic rod, a support frame, a first rack, a first gear, a support rod, a clamping plate and a rubber pad. A clamping plate is symmetrically arranged on the upper part of the interior of the operating box, and a rubber pad is fixedly installed inside the clamping plate, and the inner and outer sides of the clamping plate are connected to the first gear and the support rod, and the first gear and the support rod are rotatably installed inside the support frame;

[0009] A moving mechanism is arranged on the upper part of the interior of the operating box, wherein the moving mechanism includes a fixed plate, a rotating disk, a second gear, a second rack, a hydraulic rod and a spray gun. A fixed plate is fixedly installed on the upper part of the interior of the operating box, and a rotating disk is rotatably installed on the front side of the fixed plate, and a motor is connected to the rear of the rotating disk.

[0010] Preferably, the first gear is symmetrically meshed front and rearly mounted on the outside of the first rack, and the first rack is fixedly mounted on the output end of the electric telescopic rod, and the first rack is slidably mounted inside the support frame.

[0011] Preferably, a first turntable is installed on the outer side of the electric telescopic rod, and the first turntable is rotatably installed on the outer side of the fixing frame, and the lower side of the fixing frame is fixedly installed on the upper side of the operating box.

[0012] Preferably, a second turntable is installed on the outer side of the first turntable, a rotation groove is provided inside the second turntable, and a rotation lever is rotatably installed in the rotation groove of the second turntable.

[0013] Preferably, a motor is connected to the outer side of the rotating lever, and a fixing bracket is installed on the inner side of the motor.

[0014] Preferably, the front side of the rotating disk is slidably mounted inside the upper part of the second gear, and the second gear is rotatably connected to the fixed plate, and the second gear is meshedly connected to the lower part of the second gear, and the second rack slides inside the lower part of the fixed plate.

[0015] Preferably, a hydraulic rod is fixedly provided below the second rack, and a spray gun is installed below the hydraulic rod.

[0016] Compared with the prior art, the utility model has the following beneficial effects: the uniform paint spraying device for automobile parts processing ensures that the automobile parts will not move during the painting process by setting a clamping mechanism, so that the painting is more comprehensive; at the same time, a rotating mechanism is set, and the manual rotation is saved through automatic rotation, and the automobile parts can be sprayed 360 degrees at the same time, ensuring the efficiency of the automobile parts spraying; in addition, a moving mechanism is set, and the spray gun can be flexibly moved left and right, so that the automobile parts are more evenly painted;

[0017] 1. A support frame, a first rack, a first gear and a support rod are provided. By opening the electric telescopic rod symmetrically disposed in the operating box, the output end of the electric telescopic rod is connected to the first rack. When the electric telescopic rod is started, the output end of the electric telescopic rod pulls the first rack to move outward inside the support frame, and the front and rear sides of the first rack are symmetrically meshed and connected to the first gear. The first gear connects the support frame and the clamping plate, that is, when the first rack moves outward, it drives the first gear to rotate inside the support frame, and the support rod is also connected to the support frame and the clamping plate, that is, when the first gear rotates inward, the support rod also rotates inward, because the first gear and the support rod are connected to the clamping plate, when the first gear and the support rod rotate inward, the clamping plate is driven to move inward, so that the clamping plate firmly clamps the automobile parts;

[0018] 2. A fixed frame, a first rotating disk, a second rotating disk and a rotating lever are provided. By turning on the motor connected to the outer side of the rotating lever, the motor will drive the rotating lever connected inside to rotate. At the same time, a fixed frame is connected to the operating box outside the rotating lever for fixed support. Because the rotating lever is in a groove provided inside the second rotating disk, the rotating lever will also rotate inside the second rotating disk. When the second rotating disk rotates, it will be moved to the first rotating disk, that is, the second rotating disk will also drive the first rotating disk to rotate;

[0019] 3. A fixed plate, a rotating disk, a second gear and a second rack are provided. By turning on the motor connected to the rear of the rotating disk, the motor will drive the rotating disk connected to the front to rotate in front of the fixed plate. At the same time, when the rotating disk rotates, the front of the rotating disk will slide inside the second gear, thereby driving the second gear to swing left and right. The second rack is meshed with the second gear below, that is, when the second gear swings left and right, the second rack meshed with the second gear will slide left and right inside the bottom of the fixed plate. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 This is a schematic diagram of the front cross-sectional structure of the utility model;

[0021] Figure 2 It is a top cross-sectional schematic diagram of the utility model;

[0022] Figure 3 For this utility model Figure 1 The enlarged structural diagram at A in the middle;

[0023] Figure 4 It is a side view structural diagram of the connection between the rotating disk, the second gear and the second rack of the utility model;

[0024] Figure 5 This is a perspective structural diagram of the connection between the first rotating disk, the second rotating disk and the rotating lever of the utility model;

[0025] In the figure: 1. operating box; 2. electric telescopic rod; 3. support frame; 4. first rack; 5. first gear; 6. support rod; 7. clamping plate; 8. rubber pad; 9. fixed frame; 10. first turntable; 11. second turntable; 12. rotating lever; 13. motor; 14. fixed plate; 15. rotating disk; 16. second gear; 17. second rack; 18. hydraulic rod; 19. spray gun. DETAILED DESCRIPTION

[0026] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0027] See also Figure 1-5 The utility model provides a technical solution: a uniform paint spraying device for automobile parts processing, comprising: an operating box 1, an electric telescopic rod 2, a support frame 3, a first rack 4, a first gear 5, a support rod 6, a clamping plate 7, a rubber pad 8, a fixing frame 9, a first turntable 10, a second turntable 11, a rotating lever 12, a motor 13, a fixing plate 14, a rotating disk 15, a second gear 16, a second rack 17, a hydraulic rod 18 and a spray gun 19;

[0028] like Figure 1 , Figure 2 and Figure 3 As shown in the figure, by placing the automobile accessories inside the rubber pad 8, and then opening the electric telescopic rod 2 which is symmetrical on the left and right in the operating box 1, since the output end of the electric telescopic rod 2 is connected to the first rack 4, when the electric telescopic rod 2 is started, the output end of the electric telescopic rod 2 will pull the first rack 4 to move outward inside the support frame 3, and then the front and rear sides of the first rack 4 are symmetrically meshed and connected to the first gear 5, and the first gear 5 is connected to the support frame 3 and the clamping plate 7, that is, when the first rack 4 moves outward, it will drive the first gear 5 to rotate inside the support frame 3. At the same time, the support rod 6 is also connected to the support frame 3 and the clamping plate 7, that is, when the first gear 5 rotates inward, the support rod 6 will also rotate inward, because the first gear 5 and the support rod 6 are connected to the clamping plate 7, when the first gear 5 and the support rod 6 rotate inward, the clamping plate 7 will be driven to move inward, so that the clamping plate 7 firmly clamps the automobile parts, and a rubber pad 8 is also arranged inside the clamping plate 7, and the rubber pad 8 will fit the automobile parts firmly, and the rubber pad 8 can reduce the pressure of the clamping plate 7 on the automobile to prevent the automobile parts from being damaged;

[0029] like Figure 1 and Figure 4As shown in the figure, after the automobile parts are clamped by the clamping plate 7, the motor 13 connected to the rear of the rotating disk 15 is turned on, and the motor 13 drives the rotating disk 15 connected in front to rotate in front of the fixed plate 14. At the same time, when the rotating disk 15 rotates, the front of the rotating disk 15 slides inside the second gear 16, thereby driving the second gear 16 to swing left and right in front of the fixed plate 14. In addition, the second gear 16 is meshed with the second rack 17 below, that is, when the second gear 16 swings left and right, the meshed The second rack 17 will slide left and right inside the lower part of the fixed plate 14. A hydraulic rod 18 and a spray gun 19 are fixedly installed below the second rack 17, that is, the hydraulic rod 18 and the spray gun 19 will also move left and right together with the second rack 17. Then the hydraulic rod 18 is turned on, and the output end of the hydraulic rod 18 is connected to the spray gun 19. The hydraulic rod 18 will drive the spray gun 19 to move up and down, so that the spray gun 19 can be moved to the most suitable position for spraying the automobile parts. Then the spray gun 19 is turned on to spray the clamped automobile parts.

[0030] like Figure 2 , Figure 3 and Figure 5 As shown in, by turning on the motor 13 connected to the outside of the rotating lever 12, the motor 13 will drive the internally connected rotating lever 12 to rotate. At the same time, there is a fixing frame 9 outside the rotating lever 12, and the fixing frame 9 is connected to the operation box 1 for fixed support. Because the rotating lever 12 is installed in the groove opened inside the second turntable 11, the rotating lever 12 will also rotate inside the second turntable 11. When the second turntable 11 rotates, the lever outside the second turntable 11 will be moved to the first turntable 10, that is, the second turntable 11 will also drive the first turntable 10 to rotate, and the first turntable 10 is fixedly connected with the clamping mechanism, that is, the first turntable 10 will rotate 360° with the clamping mechanism, so that the automobile accessories can be sprayed in all directions without dead angles, thereby ensuring the efficiency of the automobile accessories spraying.

[0031] The contents not described in detail in this specification belong to the prior art known to professional and technical personnel in the field. The standard parts used in the utility model can be purchased from the market, and special-shaped parts can be customized according to the records in the specification and the drawings. The specific connection methods of each part adopt the conventional means such as mature bolts, rivets, welding, etc. in the prior art. The machinery, parts and equipment all adopt the conventional models in the prior art, and the circuit connection adopts the conventional connection method in the prior art, which will not be described in detail here.

[0032] Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art may still modify the technical solutions described in the aforementioned embodiments, or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention shall be included in the protection scope of the present invention.

Claims

1. A uniform paint spraying device for automobile parts processing, comprising: An operating box (1), wherein the operating box (1) is directly placed on the ground; It is characterized by further comprising: A clamping mechanism is arranged on the upper part of the interior of the operating box (1), wherein the clamping mechanism comprises an electric telescopic rod (2), a support frame (3), a first rack (4), a first gear (5), a support rod (6), a clamping plate (7) and a rubber pad (8); the clamping plate (7) is symmetrically arranged on the upper part of the interior of the operating box (1), and a rubber pad (8) is fixedly installed inside the clamping plate (7); the first gear (5) and the support rod (6) are connected to the inner and outer sides of the clamping plate (7), and the first gear (5) and the support rod (6) are rotatably installed inside the support frame (3); A moving mechanism is arranged on the upper part of the interior of the operating box (1), wherein the moving mechanism comprises a fixed plate (14), a rotating disk (15), a second gear (16), a second rack (17), a hydraulic rod (18) and a spray gun (19); a fixed plate (14) is fixedly installed on the upper part of the interior of the operating box (1), and a rotating disk (15) is rotatably installed on the front side of the fixed plate (14), and a motor (13) is connected to the rear of the rotating disk (15).

2. A uniform paint spraying device for automobile parts processing according to claim 1, characterized in that: The first gear (5) is symmetrically meshed and mounted on the outside of the first rack (4) in front and back, and the first rack (4) is fixedly mounted on the output end of the electric telescopic rod (2), and the first rack (4) is slidably mounted inside the support frame (3).

3. The uniform paint spraying device for automobile parts processing according to claim 2 is characterized in that: A first rotating disk (10) is installed on the outer side of the electric telescopic rod (2), and the first rotating disk (10) is rotatably installed on the outer side of the fixing frame (9), and the lower side of the fixing frame (9) is fixedly installed on the upper side of the operating box (1).

4. The uniform paint spraying device for automobile parts processing according to claim 3 is characterized in that: A second rotating disk (11) is installed on the outer side of the first rotating disk (10), a rotating groove is provided inside the second rotating disk (11), and a rotating lever (12) is rotatably installed in the rotating groove of the second rotating disk (11).

5. The uniform paint spraying device for automobile parts processing according to claim 4 is characterized in that: The outer side of the rotating lever (12) is connected to a motor (13), and the inner side of the motor (13) is installed with a fixing frame (9).

6. The uniform paint spraying device for automobile parts processing according to claim 1 is characterized in that: The front side of the rotating disk (15) is slidably mounted inside the upper part of the second gear (16), and the second gear (16) and the fixed plate (14) are rotatably connected, and the lower part of the second gear (16) is meshedly connected with a second rack (17), and the second rack (17) slides inside the lower part of the fixed plate (14).

7. A uniform paint spraying device for automobile parts processing according to claim 6, characterized in that: A hydraulic rod (18) is fixedly arranged below the second rack (17), and a spray gun (19) is installed below the hydraulic rod (18).