Tooling for assembling belt pulley on jaw crusher

By using assembly tools for mounting columns, blocks and drive parts on jaw crushers, the problem of easy damage to the pulley during assembly is solved, and the pulley is quickly, accurate and losslessly installed, extending the service life of the equipment and reducing the use of the pulley. production costs.

CN222511738UActive Publication Date: 2025-02-21SHANGHAI XIONGHOU MASCH MFG CO LTD
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Patent Information

Application Number
CN202420403297.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-01
Publication Date
2025-02-21
Estimated Expiration
2034-03-01

AI Technical Summary

Technical Problem

During the assembly process of jaw crusher, the pulley is easily damaged during the axial strike, resulting in a reduced service life and performance of the equipment.

Method used

Using a pulley assembly tool for the jaw crusher, including mounting columns, pressing blocks and driving parts, the pulley is passed through the mounting columns and sleeved to the spindle, and then using the pressing blocks and driving parts to drive the pulley to press on the spindle axially on the spindle. , realize the installation of pulleys.

Benefits of technology

It effectively reduces damage to the pulley during the assembly process, extends the service life of the equipment, improves the assembly efficiency of the pulley, reduces production costs, and achieves rapid, accurate and lossless installation of the pulley.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of belt pulley assembly, and particularly discloses a jaw crusher upper belt pulley assembly tool which is used for a mounting column detachably and fixedly mounted on a main shaft, the mounting column is mounted at one end of the main shaft, the mounting column and the main shaft are coaxial, a pressing block is slidably mounted on the mounting column, and a mounting hole allowing the main shaft to penetrate is formed in the pressing block. The mounting column penetrates through the mounting hole and is provided with a driving piece used for driving the pressing block to slide, and the driving piece is located on the side, away from the main shaft, of the pressing block. An operator firstly fixedly installs the installation column on the end portion of the main shaft, and then enables the belt pulley to penetrate through the installation column and sleeve the main shaft. The mounting column is sleeved with the pressing block, finally, the driving piece is mounted on the mounting column, the driving piece is controlled to drive the pressing block to slide and get close to the main shaft, the pressing block can press the belt pulley on the main shaft in the axial direction of the main shaft, and therefore mounting of the belt pulley is achieved, and damage to the belt pulley in the assembling process is reduced as a whole.
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Description

Technical Field

[0001] The present application relates to the technical field of pulley assembly, and in particular to a pulley assembly tool for a jaw crusher. Background Art

[0002] Jaw crusher is commonly known as jaw crusher, also known as tiger jaw. The crushing chamber is composed of two jaw plates, the moving jaw and the static jaw, which simulate the movement of the two jaws of animals to complete the material crushing operation. In the assembly of the jaw crusher, it is often necessary to install the pulley on the main shaft of the jaw crusher.

[0003] When installing the pulley, the operator often measures the matching gears of the main shaft and the pulley. After the pulley meets the assembly requirements, the pulley is partially mounted on the end of the main shaft, and then the pulley is axially struck toward the main shaft by means of a hammer, a block, etc., so that the pulley is completely mounted on the main shaft, thereby assembling the pulley in place.

[0004] Regarding the above-mentioned related technologies, when the pulley is axially struck, it is easy to cause damage to the pulley, thereby reducing the service life and performance of the equipment. Utility Model Content

[0005] In order to reduce the damage to the pulley during assembly, the present application provides a pulley assembly tool for a jaw crusher.

[0006] The present application provides a jaw crusher upper pulley assembly tooling adopts the following technical solution:

[0007] A jaw crusher upper pulley assembly tool comprises a mounting column for detachably fixedly mounting on a main shaft, a pressure block is slidably mounted on the mounting column, a mounting hole for the main shaft to pass through is opened on the pressure block, the mounting column is passed through the mounting hole, a driving member for driving the pressure block to slide is provided on the mounting column, and the driving member is located on the side of the pressure block away from the main shaft.

[0008] By adopting the above technical solution, the operator first fixes the mounting column on the end of the main shaft and makes the mounting column parallel to the main shaft, then passes the pulley through the mounting column and sleeves it onto the main shaft; then sleeves the pressure block on the mounting column so that the pressure block and the side of the pulley away from the main shaft are against each other; finally, installs the driving member on the mounting column, controls the driving member to drive the pressure block to slide and approach the main shaft, and the pressure block can press the pulley onto the main shaft along the axial direction of the main shaft, thereby realizing the installation of the pulley and reducing the damage to the pulley during assembly as a whole.

[0009] Optionally, a thread is provided on a side wall of the mounting column, a threaded hole adapted to the thread of the mounting column is provided on the driving member, and the mounting column is inserted into the threaded hole.

[0010] By adopting the above technical solution and rotating the driving member, the driving member can slide along the length direction of the mounting column and drive the pressing block to approach the main shaft.

[0011] Optionally, the driving member is a handwheel, and the threaded hole is coaxial with the handwheel.

[0012] By adopting the above technical solution, the hand wheel is more common, and the operator can turn the hand wheel with less effort, which is convenient for driving the pressing block to slide.

[0013] Optionally, one end of the mounting column facing the main shaft is fixedly connected to a mounting seat, a plurality of fixing holes are formed on the mounting seat, and fixing bolts are provided in the fixing holes.

[0014] By adopting the above technical solution, the fixing bolt passes through the fixing hole and is threadedly connected to the main shaft, so that the mounting seat can be firmly mounted on the main shaft, thereby realizing the installation and connection between the mounting column and the main shaft.

[0015] Optionally, the size of the mounting hole is larger than the size of the mounting seat.

[0016] By adopting the above technical solution, when the pressing block can be sleeved on the mounting seat, the pressing block can abut against the pulley, thereby ensuring that the pulley is sleeved on the main shaft.

[0017] Optionally, a side of the pressing block close to the driving member is fixedly connected to a limiting member, a limiting hole is penetrated through the limiting member, and the mounting column is passed through the limiting hole.

[0018] By adopting the above technical solution, the pressure block can be guided with the help of the limiting member to ensure the stable contact between the pressure block and the pulley.

[0019] Optionally, the limiting member includes a plane bearing.

[0020] By adopting the above technical solution, the friction between the hand wheel and the limiting member is reduced, and when the hand wheel abuts against the limiting member, it is convenient for the operator to turn the hand wheel.

[0021] Optionally, a flexible pad is fixedly provided on a side of the pressing block away from the driving member.

[0022] By adopting the above technical solution, the flexible pad is arranged between the pressing block and the pulley, which is conducive to the pressing block applying pressure to the pulley evenly.

[0023] In summary, the present application includes at least one of the following beneficial technical effects:

[0024] 1. The operator first fixes the mounting column on the end of the main shaft and makes the mounting column parallel to the main shaft, then passes the pulley through the mounting column and sleeves it onto the main shaft; then sleeves the pressure block on the mounting column so that the pressure block and the side of the pulley away from the main shaft abut against each other; finally, installs the driving member on the mounting column, controls the driving member to drive the pressure block to slide and approach the main shaft, and the pressure block can press the pulley onto the main shaft along the axial direction of the main shaft, thereby realizing the installation of the pulley and reducing the damage to the pulley during assembly as a whole;

[0025] 2. The fixing bolt passes through the fixing hole and is connected with the main shaft thread, so that the mounting seat can be firmly mounted on the main shaft, thereby realizing the installation and connection between the mounting column and the main shaft;

[0026] 3. The friction between the handwheel and the limiter is reduced, and when the handwheel is against the limiter, it is convenient for the operator to turn the handwheel. BRIEF DESCRIPTION OF THE DRAWINGS

[0027] In order to more clearly illustrate the technical solutions in the embodiments of the present application, the drawings required for use in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.

[0028] Figure 1 It is a schematic diagram of the overall structure of an embodiment of the present application;

[0029] Figure 2 This is a partial structural diagram for demonstrating the installation of the pressing block;

[0030] Figure 3 This is a partial structural diagram to demonstrate the installation of the handwheel.

[0031] Figure numerals: 1. mounting column; 2. main shaft; 3. pulley; 4. pressure block; 41. mounting hole; 42. flexible pad; 5. driving member; 6. mounting seat; 61. fixing hole; 7. fixing bolt; 8. limiting member; 81. limiting hole; 9. bearing plate. DETAILED DESCRIPTION

[0032] The following is combined with Figure 1-3 This application is described in further detail.

[0033] The embodiment of the present application discloses a jaw crusher upper pulley assembly tool. Figure 1 and Figure 2The upper pulley assembly tool of the jaw crusher includes a mounting column 1 for detachably fixedly mounted on the main shaft 2. The mounting column 1 is mounted at one end of the main shaft 2, and the mounting column 1 is coaxial with the main shaft 2. A pressure block 4 is slidably mounted on the mounting column 1. The pressure block 4 is provided with a mounting hole 41 for the main shaft 2 to pass through. The mounting column 1 is passed through the mounting hole 41. The mounting column 1 is provided with a driving member 5 for driving the pressure block 4 to slide, and the driving member 5 is located on the side of the pressure block 4 away from the main shaft 2. The operator first fixes the mounting column 1 on the end of the main shaft 2 and makes the mounting column 1 parallel to the main shaft 2, then passes the pulley 3 through the mounting column 1 and sleeves it onto the main shaft 2; then sleeves the pressure block 4 on the mounting column 1 so that the pressure block 4 and the side of the pulley 3 away from the main shaft 2 abut against each other; finally, mounts the driving member 5 on the mounting column 1, controls the driving member 5 to drive the pressure block 4 to slide and approach the main shaft 2, and the pressure block 4 can press the pulley 3 on the main shaft 2 along the axial direction of the main shaft 2, thereby realizing the installation of the pulley 3, avoiding the damage of the pulley 3 and the main shaft 2 caused by axial striking with tools such as a sledgehammer, extending the service life of the equipment, improving the assembly efficiency of the pulley 3, reducing the production cost, realizing the fast, accurate and lossless installation of the pulley 3, improving the performance and use effect of the equipment, and reducing the damage to the pulley 3 during assembly as a whole.

[0034] The pressing block 4 is annular, the pressing block 4 and the mounting column 1 are coaxial, the pulley 3 is located on the side of the pressing block 4 close to the main shaft 2, the side wall of the mounting column 1 is provided with a thread, further, the thread on the side wall of the mounting column 1 is an M36T-type thread, the mounting column 1 is a screw rod, the driving member 5 is provided with a threaded hole adapted to the thread of the mounting column 1, and the mounting column 1 is penetrated into the threaded hole. By rotating the driving member 5, the driving member 5 can slide along the length direction of the mounting column 1 and drive the pressing block 4 close to the main shaft 2.

[0035] In order to facilitate the rotation of the driving member 5, the driving member 5 can be a hand wheel; the hand wheel is relatively common, and the operator can rotate the hand wheel with relatively less effort, which is convenient for driving the pressing block 4 to slide, thereby reducing the labor intensity of the operator.

[0036] Reference Figure 1 and Figure 2, the mounting column 1 is fixedly connected to one end of the main shaft 2 with a mounting seat 6, and three fixing holes 61 are provided on the mounting seat 6, and fixing bolts 7 are provided in the fixing holes 61, and there are four or more fixing holes 61. The three fixing holes 61 are arranged circumferentially around the mounting column 1. Screw holes are provided on the end wall of the main shaft 2 corresponding to the fixing holes 61, and the screw holes are adapted to the fixing bolts 7, and the fixing bolts 7 are M16 bolts. When the operator installs the mounting seat 6 on the main shaft 2, the fixing hole 61 and the screw hole can be aligned, and then the fixing bolt 7 can be screwed into the screw hole. The fixing bolt 7 passes through the fixing hole 61 and is threadedly connected to the main shaft 2, so that the mounting seat 6 can be firmly installed on the main shaft 2, thereby realizing the installation and connection between the mounting column 1 and the main shaft 2. After loosening and removing the locking bolt, it is convenient to remove the mounting column 1 and the mounting column 1 from the main shaft 2.

[0037] The mounting seat 6 is cylindrical, and the mounting seat 6 is coaxial with the mounting column 1. The diameter of the mounting hole 41 is larger than the diameter of the mounting seat 6, and the diameter of the mounting seat 6 is smaller than or equal to the diameter of the main shaft 2. When the control pressure block 4 is close to the main shaft 2, the pressure block 4 can be sleeved on the mounting seat 6, and the pressure block 4 can be against the pulley 3, reducing the control pressure block 4 close to the main shaft 2, and ensuring that the pulley 3 is sleeved on the main shaft 2.

[0038] Reference Figure 1 and Figure 2 A flexible pad 42 is fixedly provided on one side of the pressing block 4 away from the driving member 5. The flexible pad 42 may be a rubber pad. The flexible pad 42 is arranged between the pressing block 4 and the pulley 3, which is beneficial for the pressing block 4 to uniformly apply pressure to the pulley 3.

[0039] In order to guide the sliding of the pressing block 4, a limiting member 8 is welded on one side of the pressing block 4 close to the driving member 5, and a limiting hole 81 is formed through the limiting member 8. The diameter of the limiting hole 81 matches the mounting column 1, and the mounting column 1 is passed through the limiting hole 81. With the help of the limiting member 8, the pressing block 4 can be guided to ensure the stable contact between the pressing block 4 and the pulley 3.

[0040] Reference Figure 2 and Figure 3 Furthermore, the limiting member 8 is a plane bearing. When the hand wheel is against the limiting member 8, the plane bearing can be driven to rotate when the hand wheel rotates, and the operator can rotate the hand wheel more easily.

[0041] A bearing plate 9 is integrally welded to one side of the hand wheel close to the plane bearing. The bearing plate 9 increases the contact area with the plane bearing and reduces the pressure on the plane bearing.

[0042] The implementation principle of the pulley assembly tooling on the jaw crusher of the embodiment of the present application is: the operator first fixes the mounting column 1 on the end of the main shaft 2, and makes the mounting column 1 parallel to the main shaft 2, and then passes the pulley 3 through the mounting column 1 and sleeves it onto the main shaft 2; then sleeves the pressure block 4 on the mounting column 1, so that the pressure block 4 and the side of the pulley 3 away from the main shaft 2 are against each other; finally, the driving member 5 is installed on the mounting column 1, and the driving member 5 is controlled to drive the pressure block 4 to slide and approach the main shaft 2, and the pressure block 4 can press the pulley 3 on the main shaft 2 along the axial direction of the main shaft 2, thereby realizing the installation of the pulley 3 and reducing the damage to the pulley 3 during assembly as a whole.

[0043] Unless otherwise defined, the technical terms or scientific terms used in this application should be understood by people with ordinary skills in the field to which this application belongs. The words "first", "second", "third" and similar words used in the specification and claims of this application do not indicate any order, quantity or importance, but are only used to distinguish different components. "One" or "one" and similar words do not indicate a quantitative limit, but indicate that there is at least one. "Include" or "comprise" and similar words mean that the elements or objects appearing before "include" or "comprise" include the elements or objects listed after "include" or "comprise" and their equivalents, and do not exclude other elements or objects. "Up", "down", "left", "right" and the like are only used to indicate relative positional relationships. When the absolute position of the described object changes, the relative positional relationship may also change accordingly.

[0044] The above are all optional embodiments of the present application, and are not intended to limit the protection scope of the present application. Therefore, any equivalent changes made based on the structure, shape, and principle of the present application should be included in the protection scope of the present application.

Claims

1. A jaw crusher upper pulley assembly tool, characterized by: The invention comprises a mounting column (1) for being detachably fixedly mounted on a main shaft (2), a pressing block (4) being slidably mounted on the mounting column (1), a mounting hole (41) for the main shaft (2) to pass through being opened on the pressing block (4), the mounting column (1) being passed through the mounting hole (41), a driving member (5) for driving the pressing block (4) to slide being provided on the mounting column (1), the driving member (5) being located on a side of the pressing block (4) away from the main shaft (2).

2. The upper pulley assembly tool for a jaw crusher according to claim 1, characterized in that: The side wall of the mounting column (1) is provided with a thread, the driving member (5) is provided with a threaded hole adapted to the thread of the mounting column (1), and the mounting column (1) is inserted into the threaded hole.

3. The upper pulley assembly tool for a jaw crusher according to claim 2, characterized in that: The driving member (5) is a hand wheel, and the threaded hole is coaxial with the hand wheel.

4. The upper pulley assembly tool for a jaw crusher according to claim 2, characterized in that: One end of the mounting column (1) facing the main shaft (2) is fixedly connected to a mounting seat (6), a plurality of fixing holes (61) are provided on the mounting seat (6), and fixing bolts (7) are provided in the fixing holes (61).

5. The upper pulley assembly tool for a jaw crusher according to claim 4, characterized in that: The size of the mounting hole (41) is larger than the size of the mounting seat (6).

6. The upper pulley assembly tool for a jaw crusher according to claim 5, characterized in that: A side of the pressing block (4) close to the driving member (5) is fixedly connected to a limiting member (8), a limiting hole (81) is formed through the limiting member (8), and the mounting column (1) is inserted into the limiting hole (81).

7. The upper pulley assembly tool for a jaw crusher according to claim 6, characterized in that: The limiting member (8) comprises a plane bearing.

8. The upper pulley assembly tool for a jaw crusher according to claim 1, characterized in that: A flexible pad (42) is fixedly provided on a side of the pressing block (4) away from the driving member (5).