Magnet mounting equipment for producing magnetic attraction assembly

By designing a magnet installation device for magnetic suction components, the automatic installation of magnets is achieved using push mechanisms and servo motors, the problems of low manual installation efficiency and magnetic pole errors are solved, the installation efficiency and accuracy are improved, and the production quality is ensured .

CN222511761UActive Publication Date: 2025-02-21SHENZHEN SHANGHUI MAGNETOELECTRIC CO LTD
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Patent Information

Application Number
CN202420973331.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-07
Publication Date
2025-02-21
Estimated Expiration
2034-05-07

AI Technical Summary

Technical Problem

In the prior art, the magnet installation of magnetic suction components requires manual operation, which is inefficient and prone to magnetic pole installation errors, affecting the production quality of the components.

Method used

A magnet installation device including a base portion, a mounting table and a push mechanism is designed, and the magnet is automatically pushed into the groove of the attached housing through the push mechanism, and the correct installation direction of the magnet is ensured through a servo motor and a position sensor.

Benefits of technology

The rapid and automatic installation of magnets on the attached shell is realized, which improves installation efficiency and accuracy, avoids the drawbacks of manual installation, and ensures that the produced magnetic components meet production standards.

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Abstract

The utility model discloses magnet mounting equipment for producing a magnetic component, and mainly relates to the field of magnetic component processing equipment. Comprising a base part and a mounting table, a pushing mechanism is arranged behind the base part, and a pushing piece connected with the pushing mechanism penetrates through a pushing strip seam of the base part to be arranged; a mounting position is arranged above the pushing slot in the base part, and the pushing piece is driven by the pushing mechanism to push the magnet in the mounting position into the attaching shell on the mounting table. The utility model has the beneficial effects that the mounting and fixing operation of the magnet piece on the attaching shell can be quickly realized, the mounting correctness of the magnet piece on the attaching shell can be ensured, and the mounted and produced magnetic component can meet the production requirement.
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Description

Technical Field

[0001] The utility model relates to the field of magnetic attraction component processing equipment, in particular to a magnet installation device used for producing magnetic attraction components. Background Art

[0002] The magnetic component includes an attached shell and a magnet, and is widely used in certain magnetic fixing devices. For example, the magnetic mobile phone case, which is very popular now, has a magnetic component installed inside it. When producing the magnetic component, it is necessary to effectively arrange multiple magnets inside the attached shell so that adjacent magnets can be stably installed. After the magnets are installed, the attached shell is snapped together to achieve the installation operation of the magnet on the attached shell. As shown in the attached figure of the specification Figure 4 The figure shows a schematic diagram of the attached shell. When installing the magnet, it is necessary to manually install the magnet into the attached shell to assemble the magnetic component. However, the manual installation method is inefficient, and after the magnet is installed into the groove of the attached shell, it is difficult to remove the magnet because the inside of the groove is very smooth. The installation of the magnet requires attention to the requirements of the magnetic pole orientation. Therefore, whether in terms of installation efficiency or installation quality, the manual installation method has great disadvantages.

[0003] Based on the above problems, a magnet installation device for producing magnetic suction components is set up, which can quickly realize the installation and fixing operations of the magnet parts on the attached shell, and can ensure the correctness of the installation of the magnet parts on the attached shell, ensuring that the installed and produced magnetic suction components meet the production requirements. Utility Model Content

[0004] The purpose of the utility model is to provide a magnet installation device for producing magnetic suction components, which can realize the rapid installation operation of the magnet parts on the attached shell, does not require the staff to manually install the magnet parts, and can ensure the correctness of the installation of the magnet parts on the attached shell to avoid installation defects.

[0005] In order to achieve the above-mentioned purpose, the utility model is realized through the following technical solutions:

[0006] A magnet installation device for producing magnetic attraction components includes a base part and a mounting platform. A pushing mechanism is arranged at the rear of the base part, and a pushing piece connected to the pushing mechanism is arranged through a pushing strip slit of the base part; a mounting position is arranged above the pushing strip slit in the base part, and the pushing mechanism drives the pushing piece to push the magnet in the mounting position into an attached shell on the mounting platform.

[0007] The mounting position is a mounting hole, which is arranged above the pushing strip slit, and the size of the mounting hole is adapted to the size of the magnet.

[0008] A magnetic isolation material is arranged in the installation hole, and the surface of the magnetic isolation material is smooth.

[0009] The installation platform comprises an installation platform and a rotating member, wherein the rotating member is arranged below the installation platform and drives the installation platform to rotate through the rotating member; and the rotating member is connected to the pushing mechanism for signal transmission.

[0010] The rotating part is a servo motor, and a position sensor is arranged on the outer side of the installation platform, and the position sensor is connected to the servo motor.

[0011] The upper end surface of the installation platform is provided with a clamping groove, the clamping groove is matched with the attached shell, and a pick-up notch is provided on the outer side of the clamping groove.

[0012] The pushing member is a pushing cylinder, the output shaft of the pushing cylinder is connected to the pushing member, and signals are transmitted between the pushing cylinder and the mounting platform.

[0013] The pushing member comprises a pushing connecting rod and a pushing end. The pushing end is arranged in cooperation with the pushing strip. The pushing end is connected to the pushing connecting rod, and the pushing end is a curved end structure.

[0014] Compared with the prior art, the beneficial effects of the present invention are:

[0015] When setting up this device, the base and the mounting table are set up to realize the automatic installation operation of the magnet on the attached shell. For the traditional installation method of the magnet on the attached shell, the staff is required to manually install the magnet in the groove set on the attached shell, and it is also necessary to pay attention to the installation direction of the magnet pole during the installation process, so that the manual installation method has great defects in installation efficiency and installation correctness. After the setting of this device, the magnet can be automatically installed and pushed through the pushing mechanism, so that the magnet can be quickly pushed into the groove of the attached shell when the magnetic pole is correct, thereby realizing the rapid installation operation of the magnet on the attached shell, and the staff does not need to perform manual magnet installation operations. While ensuring the installation efficiency, it is ensured that the produced magnetic suction component meets the production standards. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Attached Figure 1 It is a schematic diagram of the structure of the utility model.

[0017] Attached Figure 2 It is a partial structural schematic diagram of the utility model.

[0018] Attached Figure 3 It is a structural schematic diagram of the position of the pushing member of the utility model.

[0019] Attached Figure 4 It is a schematic diagram of the structure of the magnetic suction component to be processed by the utility model.

[0020] Numbers shown in the accompanying drawings:

[0021] 1. Base; 2. Mounting platform; 3. Pushing mechanism; 4. Pushing member; 5. Pushing slit; 6. Mounting hole; 7. Mounting platform; 8. Rotating member; 9. Servo motor; 10. Pushing cylinder; 11. Pushing connecting rod; 12. Pushing end; 13. Attached shell; 14. Magnet. DETAILED DESCRIPTION

[0022] The present invention is further described below in conjunction with specific embodiments. It should be understood that these embodiments are only used to illustrate the present invention and are not used to limit the scope of the present invention. In addition, it should be understood that after reading the content taught by the present invention, those skilled in the art can make various changes or modifications to the present invention, and these equivalent forms also fall within the scope defined by the present application.

[0023] Magnetic components are commonly used in many electronic devices, as shown in the attached figure of the manual. Figure 4 As shown, its main components include an attached shell 13 and a magnet 14. During production and installation, the magnet 14 is placed in a specified pattern into the groove in the attached shell 13, so that it is effectively fixed in the groove through the action of magnetic attraction, and then the attached shell 13 is snapped together to achieve the installation task of the magnetic attraction component. However, during the installation operation of the magnet 14 in the groove of the attached shell 13, in many cases, the staff is required to perform the installation operation manually, which is very inconvenient for the installation of the magnet 14; at the same time, when installing the magnet 14, it is necessary to ensure the correctness of the magnetic poles of the installed magnet 14 to avoid affecting the overall suction force of the magnetic attraction component due to the wrong magnetic poles of the magnet 14, but the positive and reverse directions of the magnetic poles of the magnet 14 are very similar, which can easily lead to wrong installation of the magnetic poles and affect the production quality of the magnetic pole assembly.

[0024] The utility model discloses a device for installing a magnet 14 for producing a magnetic attraction component. The main structure includes a base portion 1 and a mounting platform 2. A pushing mechanism 3 is arranged at the rear of the base portion 1. A pushing member 4 connected to the pushing mechanism 3 is arranged through a pushing slit 5 of the base portion 1. A mounting position is arranged above the pushing slit 5 in the base portion 1. The pushing mechanism 3 drives the pushing member 4 to push the magnet 14 in the mounting position into the attached shell 13 on the mounting platform 2.

[0025] Because the traditional manual installation method of the magnet 14 is inefficient and the magnetic poles of the magnet 14 are easily installed incorrectly, the device is provided with the above-mentioned structural setting. When in use, a whole strip of magnets 14 to be installed (i.e., multiple magnets 14 are connected by wrapping and fixing to form a whole strip of magnets 14) is inserted into the installation position on the base 1, and the hard-topped attached shell 13 is installed and set on the mounting table 2, and the pushing mechanism 3 is pushed outward, so that the pushing member 4 pushes the magnet 14 at the position of the pushing strip 5 outward, so that the pushed magnet 14 falls into the groove of the attached shell 13, and at this time, the pushing mechanism 3 drives the pushing member 4 to continue to contract, so that the pushing member 4 is separated from the pushing strip 5, and the magnet 14 in the installation position falls and continues to fall into the inside of the pushing strip 5, so that the pushing mechanism 3 realizes the reciprocating pushing operation of the magnet 14. This method does not require manual installation of the magnet 14 inside the attached shell 13. It only requires manual installation of the attached shell 13 on the mounting table 2. The push mechanism 3 drives the push member 4 to move, so that the magnet 14 can be repeatedly installed in the attached shell 13. Of course, because the positions of the grooves for installing the magnet 14 on the attached shell 13 are different, the positions of the grooves need to be adjusted to ensure that the magnet 14 can be accurately pushed into the grooves of the attached shell 13. At the same time, as for the positive and negative directions of the magnetic poles of the magnet 14, because the push member 4 directly pushes the magnet 14 and makes the magnet 14 fall into the groove, there will be no problem of the wrong magnetic poles of the magnet 14 inside the groove, so as to ensure the correctness of the installation of the magnetic poles of the magnet 14.

[0026] Further optimization of the above structural settings:

[0027] 1. Because it is necessary to ensure that the magnet 14 can be accurately pushed into the groove of the attached shell 13 during the installation operation of the magnet 14, it is necessary to set the structure of the mounting platform 2: the mounting platform 2 includes a mounting platform 7 and a rotating member 8, the rotating member 8 is arranged at the lower position of the mounting platform 7, and the mounting platform 7 is driven to rotate by the rotating member 8; and the signal transmission connection between the rotating member 8 and the pushing mechanism 3 is established. When setting the mounting platform 2, the mounting platform 7 and the rotating member 8 are set, the mounting platform 7 is driven to rotate by the rotating member 8, and the signal connection between the rotating member 8 and the pushing mechanism 3 is established. When the pushing mechanism 3 drives the pushing member 4 to push the magnet 14, so that the magnet 14 falls into the groove of the attached shell 13, the rotating member 8 drives the mounting platform 7 to rotate, thereby adjusting the position of the attached shell 13 on the mounting platform 7, so that the groove direction without the magnet 14 is toward the position of the pushing slit 5, so as to realize the subsequent pushing mechanism 3 to repeatedly install the magnet 14.

[0028] In order to ensure that the magnet 14 can be pushed into the groove, that is, to ensure that the rotating member 8 can effectively drive the installation platform 7 to rotate at a specified angle, the rotating member 8 is a servo motor 9, and a position sensor is arranged on the outer side of the installation platform 7, and the position sensor is connected to the servo motor 9. The servo system used by the servo motor 9 can accurately rotate the output shaft of the motor at a specified angle, so that after the servo motor 9 drives the installation platform 7 to rotate, the groove without the magnet 14 can accurately face the direction of the pushing slit 5. At the same time, the position sensor is also arranged in conjunction with the installation platform 7, and the position sensor can detect and judge the rotation distance of the installation platform 7, so as to further ensure the accuracy of the rotation angle of the installation platform 7; when the position sensor detects that there is a slight deviation in the rotation distance of the installation platform 7, the deviation data can be fed back to the servo motor 9, so that the servo motor 9 rotates at a slight angle to accurately ensure that the groove without the magnet 14 is aligned with the pushing slit 5.

[0029] In order to facilitate the staff to install the attachment shell 13 on the installation drag platform 7, the upper end surface of the installation drag platform 7 is provided with a clamping groove, and the clamping groove cooperates with the attachment shell 13, so as to facilitate the staff to install the attachment shell 13 on the installation drag platform 7 at an accurate angle and position; and a removal notch is provided on the outer side of the clamping groove to facilitate the staff to remove the attachment shell 13 from the installation drag platform 7.

[0030] 2. Set the specific structure of the push member 4: the push member 4 is a push cylinder 10, the output shaft of the push cylinder 10 is connected to the push member 4, and the signal transmission between the push cylinder 10 and the mounting platform 2 is ensured; that is, the effective cooperation between the push cylinder 10 and the mounting platform 2 is ensured. Here, the push member 4 is mainly set, because the push member 4 is required to effectively push the magnet 14 into the groove of the attached shell 13, so the push member 4 includes a push connecting rod 11 and a push end 12, and the push end 12 is set in conjunction with the push slit 5, the push end 12 is connected to the push connecting rod 11, and the push end 12 is a curved end structure; when the magnet 14 is pushed by the curved end structure, the magnet 14 can be limited during the pushing process, so that the magnet 14 can be effectively pushed into the groove, avoiding the problem of unstable installation of the magnet 14 after it is pushed into the attached shell 13.

[0031] 3. Regarding the installation method of the magnet 14 relative to the base 1, the installation position is the installation hole 6, and the installation hole 6 is opened above the pushing slit 5, and the size of the installation hole 6 is adapted to the size of the magnet 14. Here, when the magnet 14 is further installed inside the installation hole 6, multiple magnets 14 are fitted according to the magnetic poles to be installed, so that the multiple magnets 14 form a long magnet 14 column, and the magnet 14 column is inserted into the installation hole 6, and the installation operation of the magnet 14 can be realized.

[0032] In order to prevent the magnet 14 from affecting the normal operation of surrounding circuit elements, a magnetic isolation material is provided in the mounting hole 6 , and the surface of the magnetic isolation material is smooth to ensure that the magnet 14 can be effectively installed in the mounting hole 6 .

[0033] Therefore, a magnet 14 installation device for producing magnetic suction components can realize the rapid installation operation of the magnet 14 on the attached shell 13, without the need for staff to manually install the magnet 14, and can ensure the correctness of the installation of the magnet 14 on the attached shell 13, avoiding installation defects.

Claims

1. A magnet installation device for producing magnetic attraction components, characterized in that: It comprises a base part (1) and a mounting platform (2), wherein a pushing mechanism (3) is arranged at the rear of the base part (1), and a pushing member (4) connected to the pushing mechanism (3) is arranged through a pushing slit (5) of the base part (1); An installation position is provided above the pushing slit (5) in the base portion (1), and the pushing member (4) is driven by the pushing mechanism (3) to push the magnet (14) in the installation position into an attached shell (13) on the mounting platform (2).

2. A magnet installation device for producing magnetic attraction components according to claim 1, characterized in that: The mounting position is a mounting hole (6), the mounting hole (6) is opened above the pushing strip slit (5), and the size of the mounting hole (6) is adapted to the size of the magnet (14).

3. A magnet installation device for producing magnetic attraction components according to claim 2, characterized in that: A magnetic isolation material is arranged in the mounting hole (6), and the surface of the magnetic isolation material is smooth.

4. A magnet installation device for producing magnetic attraction components according to any one of claims 1 to 3, characterized in that: The mounting platform (2) comprises a mounting platform (7) and a rotating member (8), wherein the rotating member (8) is arranged below the mounting platform (7) and drives the mounting platform (7) to rotate through the rotating member (8); Furthermore, the rotating member (8) is connected to the pushing mechanism (3) via signal transmission.

5. A magnet installation device for producing magnetic attraction components according to claim 4, characterized in that: The rotating member (8) is a servo motor (9), and a position sensor is provided on the outer side of the mounting platform (7), and the position sensor is connected to the servo motor (9).

6. A magnet installation device for producing magnetic attraction components according to claim 5, characterized in that: The upper end surface of the installation platform (7) is provided with a clamping groove, the clamping groove matches with the attached shell (13), and a piece-taking notch is provided on the outer side of the clamping groove.

7. The magnet installation device for producing magnetic attraction components according to claim 1, characterized in that: The pushing member (4) is a pushing cylinder (10), the output shaft of the pushing cylinder (10) is connected to the pushing member (4), and signals are transmitted between the pushing cylinder (10) and the mounting platform (2).

8. A magnet installation device for producing magnetic attraction components according to claim 7, characterized in that: The pushing member (4) comprises a pushing connecting rod (11) and a pushing end (12). The pushing end (12) is arranged in coordination with the pushing slit (5). The pushing end (12) is connected to the pushing connecting rod (11), and the pushing end (12) is a curved end structure.