Floor type multi-head pulse hot riveting machine for new energy CCS integrated busbar
By designing a new energy CCS integrated busbar floor-standing multi-head pulsed thermal rivet machine, using a compact installation method of mounting plate and multiple thermal rivets, the problem of lack of special thermal rivet devices in the existing technology is solved, and efficient Multi-point thermal rivet and improvement in production efficiency.
Patent Information
- Application Number
- CN202420410656.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-04
- Publication Date
- 2025-02-21
- Estimated Expiration
- 2034-03-04
AI Technical Summary
The lack of special thermal rivet devices for CCS integrated busbars in the prior art, resulting in inconvenient installation of thermal rivet heads and low production efficiency.
A new energy CCS integrated busbar floor-standing multi-head pulsed thermal rivet machine is designed, using a compact installation method of mounting plates and multiple thermal rivets, and the multi-directional movement of the thermal rivet is achieved through the X-axis and Z-axis motion components.
The compact installation of the hot rivet head and multi-point hot rivet are realized, which significantly improves the production efficiency and facilitates the installation and use of multiple hot rivet heads.
Smart Images

Figure CN222512025U_ABST
Abstract
Description
Technical Field
[0001] The present application belongs to the technical field of battery module supporting production equipment, and in particular, relates to a new energy CCS integrated busbar floor-standing multi-head pulse hot riveting machine. Background Art
[0002] CCS (Cells Contact System, integrated busbar) is mainly composed of signal acquisition components (FPC, PCB, FFC, etc.), plastic structural parts, copper and aluminum busbars, etc. It is usually longer in length and is connected into a whole through hot pressing or riveting processes to achieve high-voltage series and parallel connection of battery cells, as well as battery temperature sampling and battery cell voltage sampling functions. It provides temperature and voltage to the BMS system through FPC / PCB and connector components and is part of the BMS system.
[0003] There is no special hot riveting device for CCS in the prior art. It is necessary to design a new energy CCS integrated busbar floor-standing multi-head pulse hot riveting machine based on the characteristics of CCS, which can facilitate the installation of multiple hot riveting heads and improve production efficiency. Utility Model Content
[0004] The technical problem to be solved by the utility model is: to solve the deficiencies in the prior art, thereby providing a new energy CCS integrated busbar floor-standing multi-head pulse hot riveting machine which is easy to install and has high production efficiency.
[0005] The technical solution adopted by the utility model to solve its technical problems is:
[0006] A new energy CCS integrated busbar floor-standing multi-head pulse hot riveting machine, comprising:
[0007] shell;
[0008] A workbench for placing parts to be hot-riveted;
[0009] A hot riveting mechanism, including an X-axis motion assembly, a Z-axis motion assembly, a mounting plate and a hot riveting head;
[0010] The hot riveting head is installed on the X-axis motion assembly and the Z-axis motion assembly through a mounting plate, and the X-axis motion assembly and the Z-axis motion assembly drive the hot riveting head to move in the X direction and the Z direction respectively;
[0011] The mounting plate comprises a first mounting slot, a second mounting slot, a third mounting slot, a fourth mounting slot, a fifth mounting slot and a sixth mounting slot;
[0012] The first mounting slot, the third mounting slot and the fifth mounting slot are parallel to each other and are located in the first direction, the second mounting slot, the fourth mounting slot and the sixth mounting slot are parallel to each other and are located in the second direction, and the first direction is perpendicular to the second direction; and the second mounting slot is located between the first mounting slot and the third mounting slot; and the fifth mounting slot is located between the fourth mounting slot and the sixth mounting slot;
[0013] A hot riveting head is respectively installed on the first mounting groove, the second mounting groove, the third mounting groove, the fourth mounting groove, the fifth mounting groove and the sixth mounting groove.
[0014] Preferably, in the new energy CCS integrated busbar floor-standing multi-head pulse hot riveting machine of the utility model, the first mounting groove, the second mounting groove, the third mounting groove, the fourth mounting groove, the fifth mounting groove and the sixth mounting groove respectively include three mutually parallel grooves.
[0015] Preferably, in the utility model of the new energy CCS integrated busbar floor-standing multi-head pulse hot riveting machine, the mounting plate includes two parallel plates connected to each other as a whole, and a protrusion located in the middle of the parallel plates, and the second mounting groove and the fifth mounting groove are respectively partially located in the protrusion.
[0016] Preferably, in the new energy CCS integrated busbar floor-standing multi-head pulse hot riveting machine of the utility model, the hot riveting head is installed on the mounting plate through a fine-tuning platform.
[0017] Preferably, in the new energy CCS integrated busbar floor-standing multi-head pulse hot riveting machine of the utility model, a hot pressing assembly is installed at the bottom of the fine-tuning platform to provide pressure when the hot riveting head contacts the hot riveting object.
[0018] Preferably, in the new energy CCS integrated busbar floor-standing multi-head pulse hot riveting machine of the utility model, the workbench is arranged on a Y-axis translation mechanism capable of translating the workbench in the Y direction.
[0019] Preferably, the utility model of the new energy CCS integrated busbar floor-standing multi-head pulse hot riveting machine, the hot riveting head includes a heating head arranged on the adjustment hot pressing assembly, a thermocouple interface and a power interface are arranged above the heating head, the power interface is used to connect with the wire to power the heating head, and the thermocouple interface is connected with the signal line to transmit the temperature value measured by the thermocouple probe located on the heating head.
[0020] Preferably, in the new energy CCS integrated busbar floor-standing multi-head pulse hot riveting machine of the utility model, the bottom surface of the heating head has a spherical inner concave surface.
[0021] Preferably, in the new energy CCS integrated busbar floor-standing multi-head pulse hot riveting machine of the utility model, the workbench is rectangular, and the X-axis motion component can move along the length direction of the workbench.
[0022] The beneficial effects of the utility model are:
[0023] The utility model of the new energy CCS integrated busbar floor-standing multi-head pulse hot riveting machine includes: a shell, a workbench, a hot riveting mechanism, and a mounting plate, the mounting plate has a first mounting slot, a second mounting slot, a third mounting slot, a fourth mounting slot, a fifth mounting slot, and a sixth mounting slot; and a hot riveting head is installed on each mounting slot. The new energy CCS integrated busbar floor-standing multi-head pulse hot riveting machine of the present application installs multiple hot riveting heads through the mounting plate, and the arrangement of multiple mounting slots in different directions on the mounting plate realizes the compact installation of the hot riveting heads, which can realize a hot riveting machine with multiple points at a time, greatly improving production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] The technical solution of the present application is further described below in conjunction with the accompanying drawings and embodiments.
[0025] Figure 1 It is a structural schematic diagram of a new energy CCS integrated busbar floor-standing multi-head pulse hot riveting machine according to an embodiment of the present application;
[0026] Figure 2 This is a schematic diagram of the structure of the X-axis motion assembly of an embodiment of the present application;
[0027] Figure 3 This is a schematic diagram of the structure of the Z-axis motion assembly of an embodiment of the present application;
[0028] Figure 4 This is a front view of the mounting plate of an embodiment of the present application;
[0029] Figure 5 This is a schematic diagram of the structure of a hot riveting head according to an embodiment of the present application;
[0030] Figure 6 Schematic diagram of hot riveting of a new energy CCS integrated busbar by a hot riveting head of a floor-standing multi-head pulse hot riveting machine of an embodiment of the present application (1-6 in the figure represent six hot riveting heads)
[0031] The reference numerals in the figure are:
[0032] 1 housing;
[0033] 3. Hot riveting mechanism;
[0034] 11 buttons;
[0035] 12 Display;
[0036] 21 workbench;
[0037] 22 Y-axis driving member;
[0038] 23 Y-axis guide rail;
[0039] 31 X-axis motion assembly;
[0040] 32 Z-axis motion assembly;
[0041] 33 hot riveting head;
[0042] 311 gantry;
[0043] 312 X-axis electric slide module;
[0044] 321 mounting plate;
[0045] 322 Z-axis electric slide module;
[0046] 324 vertical sliding plate;
[0047] 331 Adjusting the hot pressing assembly;
[0048] 332 Thermocouple interface;
[0049] 333 Power interface;
[0050] 334 Heating head;
[0051] 335 electric wires;
[0052] 336 Fine-tuning the platform;
[0053] 3231 first mounting slot;
[0054] 3232 second mounting slot;
[0055] 3233 third mounting slot;
[0056] 3234 fourth mounting slot;
[0057] 3235 fifth mounting slot;
[0058] 3236Sixth mounting slot. DETAILED DESCRIPTION
[0059] It should be noted that, in the absence of conflict, the embodiments and features in the embodiments of the present application may be combined with each other.
[0060] In the description of the present application, it should be understood that the terms "center", "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the scope of protection of the present application. In addition, the terms "first", "second", etc. are only used for descriptive purposes, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Therefore, features defined as "first", "second", etc. may explicitly or implicitly include one or more of the features. In the description of the invention of the present utility model, unless otherwise specified, "multiple" means two or more.
[0061] In the description of this application, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in this application can be understood by specific circumstances.
[0062] The technical solution of the present application will be described in detail below with reference to the accompanying drawings and in combination with embodiments.
[0063] Example
[0064] This embodiment provides a new energy CCS integrated busbar floor-standing multi-head pulse hot riveting machine, such as Figure 1 As shown, including:
[0065] The housing 1 comprises a housing body, an operation button 11 (operation panel) and a display 12;
[0066] A workbench 21 is used to place the parts to be hot-riveted; the workbench 21 is arranged on a Y-axis translation mechanism capable of translating the workbench 21 in the Y direction; the Y-axis translation mechanism includes a Y-axis guide rail 23 and a Y-axis driving member 22;
[0067] The hot riveting mechanism 3 includes an X-axis motion assembly 31, a Z-axis motion assembly 32, a mounting plate 321 and a hot riveting head 33;
[0068] The hot riveting head 33 is installed on the X-axis motion assembly 31 and the Z-axis motion assembly 32 through the mounting plate 321, and the X-axis motion assembly 31 and the Z-axis motion assembly 32 respectively drive the hot riveting head 33 to move in the X direction and the Z direction;
[0069] The mounting plate 321 includes a first mounting groove 3231, a second mounting groove 3232, a third mounting groove 3233, a fourth mounting groove 3234, a fifth mounting groove 3235 and a sixth mounting groove 3236;
[0070] The first mounting groove 3231, the third mounting groove 3233 and the fifth mounting groove 3235 are parallel to each other and are located in the first direction, the second mounting groove 3232, the fourth mounting groove 3234 and the sixth mounting groove 3236 are parallel to each other and are located in the second direction, and the first direction is perpendicular to the second direction; and the second mounting groove 3232 is located between the first mounting groove 3231 and the third mounting groove 3233; the fifth mounting groove 3235 is located between the fourth mounting groove 3234 and the sixth mounting groove 3236;
[0071] A hot riveting head 33 is respectively installed on the first mounting groove 3231 , the second mounting groove 3232 , the third mounting groove 3233 , the fourth mounting groove 3234 , the fifth mounting groove 3235 and the sixth mounting groove 3236 .
[0072] The X direction, the Y direction and the Z direction are perpendicular to each other and represent a horizontal first direction, a horizontal second direction and a vertical direction respectively.
[0073] The new energy CCS integrated busbar floor-standing multi-head pulse hot riveting machine of this embodiment installs multiple hot riveting heads 33 through the mounting plate 321. The arrangement of multiple mounting grooves in different directions on the mounting plate 321 realizes the compact installation of the hot riveting heads 33, and can realize multiple-point hot riveting at one time, greatly improving production efficiency.
[0074] Furthermore, the first mounting groove 3231 , the second mounting groove 3232 , the third mounting groove 3233 , the fourth mounting groove 3234 , the fifth mounting groove 3235 and the sixth mounting groove 3236 respectively include three grooves parallel to each other.
[0075] Furthermore, the mounting plate 321 includes two parallel plates connected to each other as one body, and a protrusion located in the middle of the parallel plates, and the second mounting groove 3232 and the fifth mounting groove 3235 are respectively partially located in the protrusion.
[0076] Furthermore, if Figure 5 As shown, the hot riveting head 33 is mounted on the mounting plate 321 via a fine-tuning platform 336 .
[0077] Furthermore, a hot pressing assembly 331 is installed at the bottom of the fine-tuning platform 336 to provide pressure when the hot rivet head 33 contacts the hot riveting object (by driving the hot rivet head 33 to apply pressure downward by a driving motor), and the pressure can also be adjusted by adjusting the hot pressing assembly 331 (adjusting the stroke of the hot pressing assembly 331).
[0078] The X-axis motion assembly 31 , the Z-axis motion assembly 32 and the Y-axis driving member 22 all have electric sliding modules, which are common standard parts.
[0079] like Figure 2 As shown, the X-axis electric sliding module 312 of the X-axis motion assembly 31 is installed on the gantry 311, so that the Z-axis motion assembly 32 can move along the gantry in the X direction. The workbench 21 is rectangular, and the X-axis motion assembly 31 can move along the length direction of the workbench 21 (the gantry 311 is arranged along the X direction).
[0080] like Figure 3 As shown, the Z-axis electric sliding module 322 of the Z-axis motion assembly 32 is installed on the vertical mounting plate 321, the vertical mounting plate 321 is set on the X-axis electric sliding module 312, the vertical sliding plate 324 is set on the Z-axis electric sliding module 322, and the mounting plate 321 is set at the bottom of the vertical sliding plate 324.
[0081] Furthermore, the bottom surface of the heating head 334 has a spherical concave surface. The shape of the completed hot riveting welding is a mushroom head, which has a smooth and full appearance after welding, a fixed shape, no white top, sticky materials, and is not prone to defects such as welding looseness, cap head falling off, cracking, deformation, wire drawing, cold welding and leaking welding. An air pipe is also provided in the middle of the heating head 334, and the air pipe sprays gas to cool the heating head 334.
[0082] Furthermore, the hot riveting head 33 includes a heating head 334 arranged on the adjustment hot pressing assembly 331, and a thermocouple interface 332 and a power interface 333 are arranged above the heating head 334. The power interface 333 is used to connect with the electric wire 335 to supply power to the heating head 334, and the thermocouple interface 332 is connected with the signal line to transmit the temperature value measured by the thermocouple probe located on the heating head 334.
[0083] It should be noted that the heating head 334 of the present application needs to be connected to a pulse power supply. Since the setting of the pulse power supply connection is the existing technology, its structure will not be described in detail here.
[0084] Based on the above ideal embodiments of this application, the relevant staff can make various changes and modifications without departing from the technical concept of this application through the above description. The technical scope of this application is not limited to the content in the specification, and its technical scope must be determined according to the scope of the claims.
Claims
1. A new energy CCS integrated busbar floor-standing multi-head pulse hot riveting machine, characterized in that: include: Housing (1); A workbench (21) for placing parts to be hot-riveted; A hot riveting mechanism (3), comprising an X-axis motion assembly (31), a Z-axis motion assembly (32), a mounting plate (321) and a hot riveting head (33); The hot riveting head (33) is mounted on an X-axis motion assembly (31) and a Z-axis motion assembly (32) via a mounting plate (321), and the X-axis motion assembly (31) and the Z-axis motion assembly (32) respectively drive the hot riveting head (33) to move in the X direction and in the Z direction; The mounting plate (321) comprises a first mounting groove (3231), a second mounting groove (3232), a third mounting groove (3233), a fourth mounting groove (3234), a fifth mounting groove (3235) and a sixth mounting groove (3236); The first mounting groove (3231), the third mounting groove (3233) and the fifth mounting groove (3235) are parallel to each other and are located in a first direction; the second mounting groove (3232), the fourth mounting groove (3234) and the sixth mounting groove (3236) are parallel to each other and are located in a second direction; the first direction is perpendicular to the second direction; and the second mounting groove (3232) is located between the first mounting groove (3231) and the third mounting groove (3233); and the fifth mounting groove (3235) is located between the fourth mounting groove (3234) and the sixth mounting groove (3236); A hot riveting head (33) is respectively installed on the first installation groove (3231), the second installation groove (3232), the third installation groove (3233), the fourth installation groove (3234), the fifth installation groove (3235) and the sixth installation groove (3236).
2. The new energy CCS integrated busbar floor-standing multi-head pulse hot riveting machine according to claim 1 is characterized in that: The first mounting groove (3231), the second mounting groove (3232), the third mounting groove (3233), the fourth mounting groove (3234), the fifth mounting groove (3235) and the sixth mounting groove (3236) respectively include three grooves parallel to each other.
3. The new energy CCS integrated busbar floor-standing multi-head pulse hot riveting machine according to claim 1 is characterized in that: The mounting plate (321) comprises two parallel plates connected to each other as one body, and a protruding portion located in the middle of the parallel plates, and the second mounting groove (3232) and the fifth mounting groove (3235) are respectively partially located in the protruding portion.
4. The new energy CCS integrated busbar floor-standing multi-head pulse hot riveting machine according to claim 1 is characterized in that: The hot riveting head (33) is mounted on the mounting plate (321) via a fine-tuning platform (336).
5. The new energy CCS integrated busbar floor-standing multi-head pulse hot riveting machine according to claim 4 is characterized in that: A hot pressing assembly (331) is installed at the bottom of the fine-tuning platform (336) to provide pressure when the hot riveting head (33) contacts the hot riveting object.
6. The new energy CCS integrated busbar floor-standing multi-head pulse hot riveting machine according to claim 1 is characterized in that: The workbench (21) is arranged on a Y-axis translation mechanism capable of translating the workbench (21) in the Y direction.
7. The new energy CCS integrated busbar floor-standing multi-head pulse hot riveting machine according to claim 5 is characterized in that: The hot riveting head (33) comprises a heating head (334) arranged on the adjustment hot pressing assembly (331), and a thermocouple interface (332) and a power interface (333) are arranged above the heating head (334). The power interface (333) is used to connect with an electric wire to supply power to the heating head (334), and the thermocouple interface (332) is connected with a signal line to transmit a temperature value measured by a thermocouple probe located on the heating head (334).
8. The new energy CCS integrated busbar floor-standing multi-head pulse hot riveting machine according to claim 7 is characterized in that: The bottom surface of the heating head (334) has a spherical concave surface.
9. The new energy CCS integrated busbar floor-standing multi-head pulse hot riveting machine according to claim 1 is characterized in that: The workbench (21) is rectangular, and the X-axis motion component (31) can move along the length direction of the workbench (21).