Battery replacement bottom support lock frame

By designing a battery replacement bottom bracket lock frame including lock frame beam and rotary lock mechanism, the problem of easy rust and difficulty in disassembly of the battery module installation structure of traditional new energy equipment is solved, and the labor-saving disassembly and installation of the battery frame is achieved. , improves stability and efficiency and reduces safety hazards.

CN222512139UActive Publication Date: 2025-02-21安徽慧鹏新能源科技有限公司
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Patent Information

Application Number
CN202421402616.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-18
Publication Date
2025-02-21
Estimated Expiration
2034-06-18

AI Technical Summary

Technical Problem

The installation structure of battery modules of traditional new energy equipment is prone to rust, which leads to difficulty in disassembly, and structural damage leads to reduced stability of the battery frame, posing safety hazards.

Method used

A battery replacement bottom bracket lock frame including a lock frame beam and a rotary lock mechanism is designed. The rotary lock mechanism is used to facilitate disassembly and install the battery frame, which improves the stability and compressive resistance of the installation structure.

Benefits of technology

The battery rack is disassembled and installed with labor-saving, improving efficiency during replacement and maintenance, reducing difficulty, and improving the stability of the battery rack, avoiding safety accidents.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222512139U_ABST
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Abstract

The utility model discloses a battery changing bottom support lock frame which comprises a lock frame beam fixedly installed on a vehicle frame. A battery rack for mounting a battery module is mounted on the locking frame beam; a plurality of rotary clamping and locking mechanisms are assembled and connected to the locking frame beam, and the battery rack is detachably assembled on the locking frame beam through the rotary clamping and locking mechanisms; the rotary clamping and locking mechanism comprises a clamping plate fixedly installed on the lock frame beam and further comprises a pin fixing piece fixed to the clamping plate in a rotary pin mode, the pin fixing piece comprises a pin head, and a lock protrusion arranged in a protruding mode is integrally formed on the pin head. The clamping plate is provided with a lock hole structure matched with the pin head and the lock protrusion. The pin fixing part further comprises a screw fixedly connected with the pin head and a shell part in threaded connection with the screw. The battery rack is mounted on the housing member. Through the mode, the heavy battery rack can be easily disassembled from and assembled on the frame in a labor-saving and convenient mode, the disassembly and assembly efficiency is greatly improved, and the disassembly and assembly difficulty is reduced.
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Description

Technical Field

[0001] The utility model belongs to the technical field of a battery-changing bottom bracket lock frame, and in particular relates to a battery-changing bottom bracket lock frame. Background Art

[0002] New energy is a device that uses battery modules as energy supply, such as new energy vehicles. When working, the battery modules integrated and installed on the battery rack provide kinetic energy for the vehicle.

[0003] However, the shortcomings of new energy equipment are also quite obvious. The battery module has a certain service life. When the battery module exceeds its service life, the battery's ability to provide electrical energy is reduced, the vehicle's endurance time and mileage are shortened, and other defects are manifested.

[0004] Therefore, when the battery reaches the end of its service life during the use of new energy equipment, the battery module needs to be replaced. Specifically, the battery module is removed from the frame and then replaced.

[0005] At present, the battery rack for installing the battery module is fixed on the vehicle frame, and bolts and other fastening structures are commonly used for fastening. However, with the increase of service life, bolts and other mounting structures are easy to rust at the mounting position, resulting in the difficulty of disassembly of the battery rack, such as bolt breakage. In the case of severe rust, the mounting position needs to be cut off and then replaced by welding.

[0006] Obviously, the traditional installation structure is not only cumbersome to disassemble and replace, but also once the above-mentioned rust occurs, the installation structure needs to be cut, which leads to damage to the battery rack and other structures during the disassembly and installation process. The damage to the structure greatly reduces the stability of the battery rack.

[0007] In the actual working process, the installation structure is often rusted and cut, and the battery rack is installed after disassembly. However, the welding position is weak, which leads to the breakage of the installation structure of the battery rack during use. The battery rack carrying the battery falls off the frame, which can easily cause safety accidents. Utility Model Content

[0008] Based on the above background, the purpose of the utility model is to provide a battery replacement base lock frame.

[0009] In order to achieve the above objectives, the utility model adopts the following technical solutions:

[0010] A battery replacement bottom bracket lock frame, comprising a lock frame beam fixedly mounted on a vehicle frame; a battery frame for mounting a battery module is mounted on the lock frame beam;

[0011] The lock frame beam is equipped with a plurality of rotating locking mechanisms, through which the battery rack can be detachably assembled on the lock frame beam;

[0012] The rotary locking mechanism comprises a clamping plate fixedly mounted on the lock frame beam, and the rotary locking mechanism also comprises a pin fixed to the clamping plate by a rotation pin, wherein the pin comprises a pin head, and a locking protrusion is integrally formed on the pin head;

[0013] The card plate is provided with a lock hole structure adapted to the pin head and the lock convex, and the lock head is rotated until the lock convex is blocked on the inner side of the lock hole structure;

[0014] The pin member further comprises a screw rod fixedly connected to the pin head, and the pin member further comprises a housing member threadedly connected to the screw rod;

[0015] The battery holder is mounted on the housing member.

[0016] Preferably, a long slot structure is provided on the right side wall of the lock frame beam;

[0017] The long slot structure is provided with a plurality of mounting openings for limiting the mounting of the clamping plate.

[0018] Preferably, the housing member comprises a cylindrical outer shell, and the screw is threadedly connected to the cylindrical outer shell;

[0019] The cylindrical housing is fixedly connected to a mounting base, and the screw rod passes through the mounting base;

[0020] The battery rack is fixedly mounted on the mounting base.

[0021] Preferably, the mounting base comprises a vertical seat body portion for fixing the cylindrical shell, the vertical seat body portion is assembled and connected with a vertically arranged horizontal seat body portion, and the battery rack is fixedly mounted on the horizontal seat body portion.

[0022] Preferably, a mounting plate for assembling the vertical seat body is fixedly connected to the cylindrical shell, and the mounting plate is fastened to the vertical seat body by a plurality of fastening bolts.

[0023] Preferably, the locking hole structure includes a circular hole portion that cooperates with the pin head, and side hole portions that are adapted to the locking protrusion are integrally formed on both sides of the circular hole portion. After the pin head is rotated until the locking protrusion is in a horizontal state, the pin head and the locking protrusion pass through the circular hole portion, and the pin head is rotated again until the locking protrusion is in a vertical state, and the locking protrusion is blocked on the inner side of the circular hole portion.

[0024] Preferably, a plurality of reinforcing plate mechanisms corresponding to the rotating locking mechanisms are fixedly connected in the long slot structure;

[0025] The reinforcing plate mechanism comprises reinforcing plates arranged on two sides, and the shell member is blocked and limited between the reinforcing plates.

[0026] Preferably, the reinforcing plate comprises a vertical plate body portion vertically welded in the long trough body structure, and the vertical plate body portion is integrally formed with a bent trailing plate portion;

[0027] A connecting rib plate is fixedly connected to the inner side of the reinforcing plate.

[0028] Preferably, the tail plate parts of the reinforcing plates on both sides are bent in opposite directions and are opened.

[0029] The utility model has the following beneficial effects:

[0030] 1. During the working process, the operator twists the screw rod with a wrench or other tools (a hexagonal groove is provided on the end of the screw rod to facilitate twisting of the screw rod). At this time, the screw rod rotates to adjust the posture of the pin head-locking protrusion from a horizontal state to a vertical state. Since the posture is changed, the locking protrusion is blocked on the inner side of the lock hole structure in a vertical state. At this time, the battery rack and the shell are both in a locked state. When the battery rack needs to be disassembled, the pin head-locking protrusion is rotated to a horizontal state. At this time, the battery rack is moved sideways until the pin head-locking protrusion is disengaged from the lock hole structure to achieve unlocking.

[0031] The above method can realize the easy removal of the heavy battery rack with the battery module installed on the load from the frame in an extremely labor-saving and convenient way, and the pin locking method has high stability and is not easy to rust and fall off during use, thus greatly improving the disassembly and assembly efficiency and reducing the difficulty of disassembly and assembly during the replacement and maintenance of the battery rack and battery module.

[0032] 2. The reinforcing plate mechanism includes reinforcing plates arranged on both sides, so as to improve the compression resistance of the lock frame beam, and realize the isolation and limiting of the rotating locking mechanism between the reinforcing plates. At the same time, the shell member is arranged between the reinforcing plates, and the isolation of the reinforcing plates is used to realize the protection of the rotating locking mechanism. BRIEF DESCRIPTION OF THE DRAWINGS

[0033] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on the structures shown in these drawings without paying creative work.

[0034] Figure 1 It is a schematic diagram of the overall structure in an embodiment of the utility model;

[0035] Figure 2 This is a schematic diagram of the structure in which the rotary locking mechanism is installed on the lock frame beam in the embodiment of the utility model;

[0036] Figure 3This is a structural schematic diagram of a rotary locking mechanism in an embodiment of the utility model;

[0037] Figure 4 It is a schematic diagram of the dispersed structure in the embodiment of the utility model;

[0038] Figure 5 For the utility model embodiment Figure 1 Schematic diagram of the plane structure.

[0039] The realization of the purpose, functional features and advantages of the utility model will be further explained in conjunction with embodiments and with reference to the accompanying drawings. DETAILED DESCRIPTION

[0040] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0041] It should be noted that all directional indications in the embodiments of the present invention (such as up, down, left, right, front, back...) are only used to explain the relative position relationship, movement status, etc. between the components under a certain specific posture (as shown in the accompanying drawings). If the specific posture changes, the directional indication will also change accordingly.

[0042] In addition, in the present utility model, descriptions such as "first", "second", etc. are only used for descriptive purposes and cannot be understood as indicating or implying their relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include at least one of the features. In addition, the technical solutions between the various embodiments can be combined with each other, but they must be based on the ability of ordinary technicians in the field to implement them. When the combination of technical solutions is contradictory or cannot be implemented, it should be deemed that such a combination of technical solutions does not exist and is not within the scope of protection required by the present utility model.

[0043] Example 1

[0044] like Figure 1-5 As shown, a battery-swapping base lock frame includes a lock frame beam 1 fixedly mounted on a vehicle frame; specifically, the lock frame beam 1 is fastened to the vehicle frame beam by a bolt structure using an existing fastening method.

[0045] At the same time, the battery rack for installing the battery module is installed on the lock frame beam 1. The battery rack is installed on the lock frame beam 1 in a convenient disassembly installation mode, so that the lock frame beam 1 is used as a transfer structure, which is convenient for disassembly, replacement and maintenance of the battery rack and battery module structure.

[0046] Specifically, a plurality of rotating locking mechanisms 4 are assembled and connected to the locking frame beam 1 , and the battery rack can be detachably assembled on the locking frame beam 1 through the rotating locking mechanisms 4 .

[0047] Specifically, a long slot structure is provided on the right side wall of the lock frame beam 1; a plurality of installation openings are provided on the long slot structure, and the rotating locking mechanism 4 includes a card plate 45 fixedly installed on the lock frame beam 1 (the card plate 45 is limited in the installation opening by providing upper card slots on the side walls on both sides of the installation opening, and the card plate 45 is fixed after being connected and connected, and there is a gap between the card plate 45 and the slot wall of the long slot structure), and the rotating locking mechanism 4 also includes a pin fixed to the card plate 45 by a rotating pin, and the pin includes a pin head 421, and a protruding locking protrusion 4211 is integrally formed on the pin head 421. Specifically, two locking protrusions 4211 are symmetrically arranged at an angle of 180 degrees apart on the pin head 421.

[0048] Correspondingly, a locking hole structure 451 adapted to the pin head 421 and the locking protrusion 4211 is provided on the card plate 45. Under normal circumstances, the pin head 421 and the locking protrusion 4211 penetrate the locking hole structure 451 and are located on the inner side of the locking hole structure 451. When the locking head is rotated until the locking protrusion 4211 is vertical, it is blocked on the inner side of the locking hole structure 451.

[0049] Specifically, the lock hole structure 451 is adapted to the shape of the pin head 421-locking protrusion 4211, and the lock hole structure 451 is as follows: the lock hole structure 451 includes a circular hole portion that cooperates with the pin head 421, and side hole portions that are adapted to the locking protrusion 4211 are integrally formed on both sides of the circular hole portion. After the pin head 421 is rotated until the locking protrusion 4211 is in a horizontal state, the pin head 421 and the locking protrusion 4211 maintain the unlocking device, and the pin head 421 is rotated to a vertical state. The locking protrusion 4211 is blocked on the inner side of the circular hole portion, and it is now in a locked state.

[0050] At the same time, the pinning member also includes a screw rod 42 fixedly connected to the pin head 421, and the pinning member also includes a shell member threadedly connected to the screw rod 42; the battery rack is installed on the shell member.

[0051] Specifically, the screw rod 42 is rotated to adjust the posture of the pin head 421 - locking protrusion 4211 from a horizontal state to a vertical state (i.e., the locking protrusion 4211 is converted from horizontal to vertical and then blocked on the inner side of the locking hole structure 451).

[0052] Specifically, the shell member includes a cylindrical outer shell 41, and the screw 42 is threadedly connected to the cylindrical outer shell 41 (specifically, the right end position of the cylindrical outer shell 41, where an adaptive threaded hole structure is opened); the cylindrical outer shell 41 is fixedly connected to a mounting base, and the screw 42 passes through the mounting base; at the same time, the battery rack is fixedly mounted on the mounting base.

[0053] Specifically, the mounting base includes a vertical seat body portion 44 for fixing and mounting the cylindrical housing 41 (the pin head 421 also passes through the assembly hole position on the vertical seat body portion 44).

[0054] Correspondingly, a mounting plate 43 for assembling the vertical seat body 44 is fixedly connected to the cylindrical outer shell 41 (similarly, a through hole structure that overlaps the assembly hole on the vertical seat body 44 is provided on the mounting plate 43, and the pin head 421 passes through the above-mentioned assembly hole and through hole structure and rotates freely in the hole structure), and the mounting plate 43 is fastened to the vertical seat body 44 by a plurality of fastening bolts.

[0055] The vertical seat portion 44 is assembled and connected with a vertically arranged horizontal seat portion 2 (in order to further facilitate disassembly, the horizontal seat portion 2 can be plugged into the vertical seat portion 44), and the battery rack is fixedly mounted on the horizontal seat portion 2.

[0056] During the working process, the operator uses a wrench or other tools to screw the screw 42 (in order to facilitate the screwing of the screw 42, a hexagonal groove is opened on the end of the screw 42). At this time, after the screw 42 is rotated, the posture of the pin head 421-locking protrusion 4211 is adjusted from a horizontal state to a vertical state. Due to the change in posture, the locking protrusion 4211 is blocked on the inner side of the locking hole structure 451 in a vertical state. At this time, the battery rack and the shell part are both in a locked state. When the battery rack needs to be disassembled, the pin head 421-locking protrusion 4211 is rotated to a horizontal state. At this time, the battery rack is moved sideways until the pin head 421-locking protrusion 4211 is disengaged from the locking hole structure 451 to achieve unlocking.

[0057] The above method can realize the easy removal of the heavy battery rack with the battery module installed on the load from the frame in an extremely labor-saving and convenient way, and the pin locking method has high stability and is not easy to rust and fall off during use, thus greatly improving the disassembly and assembly efficiency and reducing the difficulty of disassembly and assembly during the replacement and maintenance of the battery rack and battery module.

[0058] Example 2

[0059] like Figure 1-5 As shown, based on the structure of Example 1, since the lock frame beam 1 carries a heavy battery rack, in order to improve its mechanical stability, a plurality of reinforcing plate mechanisms corresponding to the rotating locking mechanism 4 are fixedly connected in the long slot structure. The reinforcing plate mechanism is used to realize internal support to the lock frame beam 1, so as to improve its compressive resistance.

[0060] Specifically, the reinforcing plate mechanism includes reinforcing plates 31 arranged on both sides (at the same time, the inner side of the reinforcing plate 31 is fixedly connected with a connecting rib plate 313, which improves the structural strength of the reinforcing plate 31).

[0061] The shell member is blocked and limited between the reinforcing plates 31. At the same time, the shell member is arranged between the reinforcing plates 31, and the shielding of the reinforcing plates 31 is used to protect the shell member.

[0062] The shape of the reinforcing plate 31 is as follows: the reinforcing plate 31 includes a vertical plate body portion 311 (playing a reinforcing support role) vertically welded in the long trough structure, and the vertical plate body portion 311 is integrally formed with a bent tail plate portion 312; the tail plate portion 312 forms a blocking portion to protect the shell member.

[0063] Specifically, the trailing plate portions 312 of the reinforcing plates 31 at the front and rear sides are bent in opposite directions and arranged to be in an open shape, so as to effectively isolate and protect the housing member.

[0064] Of course, the above description is not a limitation of the present invention, and the present invention is not limited to the above examples. Changes, modifications, additions or substitutions made by technicians in this technical field within the essential scope of the present invention should also fall within the protection scope of the present invention.

Claims

1. A battery replacement bottom bracket lock frame, characterized in that: It includes a lock frame beam fixedly mounted on the vehicle frame; a battery frame for mounting the battery module is mounted on the lock frame beam; The lock frame beam is equipped with a plurality of rotating locking mechanisms, through which the battery rack can be detachably assembled on the lock frame beam; The rotary locking mechanism comprises a clamping plate fixedly mounted on the lock frame beam, and the rotary locking mechanism also comprises a pin fixed to the clamping plate by a rotation pin, wherein the pin comprises a pin head, and a locking protrusion is integrally formed on the pin head; The card plate is provided with a lock hole structure adapted to the pin head and the lock convex, and the lock head is rotated until the lock convex is blocked on the inner side of the lock hole structure; The pin member further comprises a screw rod fixedly connected to the pin head, and the pin member further comprises a housing member threadedly connected to the screw rod; The battery holder is mounted on the housing member.

2. The battery replacement bottom bracket lock frame according to claim 1, characterized in that: A long slot structure is provided on the right side wall of the lock frame beam; The long slot structure is provided with a plurality of mounting openings for limiting the mounting of the clamping plate.

3. The battery replacement bottom bracket lock frame according to claim 1, characterized in that: The housing member comprises a cylindrical outer shell, and the screw is threadedly connected to the cylindrical outer shell; The cylindrical housing is fixedly connected to a mounting base, and the screw rod passes through the mounting base; The battery rack is fixedly mounted on the mounting base.

4. The battery replacement bottom bracket lock frame according to claim 3, characterized in that: The mounting base comprises a vertical seat body portion for fixing and mounting the cylindrical shell, the vertical seat body portion is assembled and connected with a vertically arranged horizontal seat body portion, and the battery rack is fixedly mounted on the horizontal seat body portion.

5. The battery replacement bottom bracket lock frame according to claim 4, characterized in that: A mounting plate for assembling the vertical seat body is fixedly connected to the cylindrical shell, and the mounting plate is fastened to the vertical seat body by a plurality of fastening bolts.

6. The battery replacement bottom bracket lock frame according to claim 1, characterized in that: The lock hole structure includes a circular hole portion that cooperates with the pin head, and side hole portions that adapt to the locking protrusion are integrally formed on both sides of the circular hole portion. After the pin head is rotated until the locking protrusion is in a horizontal state, the pin head and the locking protrusion pass through the circular hole portion, and the pin head is rotated again until the locking protrusion is in a vertical state, and the locking protrusion is blocked on the inner side of the circular hole portion.

7. The battery replacement bottom bracket lock frame according to claim 2, characterized in that: A plurality of reinforcing plate mechanisms corresponding to the rotating locking mechanisms are fixedly connected in the long slot structure; The reinforcing plate mechanism comprises reinforcing plates arranged on two sides, and the shell member is blocked and limited between the reinforcing plates.

8. The battery replacement bottom bracket lock frame according to claim 7, characterized in that: The reinforcing plate comprises a vertical plate body portion vertically welded in the long trough structure, and the vertical plate body portion is integrally formed with a bent trailing plate portion; A connecting rib plate is fixedly connected to the inner side of the reinforcing plate.

9. The battery replacement bottom bracket lock frame according to claim 8, characterized in that: The tail plate parts of the reinforcing plates on both sides are bent in opposite directions and are in an open shape.