Tea humidifying machine convenient for fully humidifying tea
By designing the lifting and vibration mechanism in the tea humidifier, the problem of uneven spraying in traditional humidification methods is solved, the tea is fully humidified and uniform humidity control is achieved, and the freshness and production quality of tea is improved.
Patent Information
- Application Number
- CN202421081079.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-17
- Publication Date
- 2025-02-25
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
Traditional tea humidification methods lead to uneven spraying, internal tea leaves cannot absorb water sufficiently, and surface tea leaves are too much water, affecting the quality of tea production.
A tea humidifier is designed, which uses a lifting mechanism to lift the tea onto the conveyor belt, and the tea leaves are constantly shaken during the humidification process through a vibrating mechanism to ensure that the tea leaves are fully humidified.
The uniform humidification of tea leaves is achieved, the humidification effect is improved, and the freshness and production quality of tea leaves are ensured.
Smart Images
Figure CN222516115U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of tea processing, in particular to a tea humidifier which is convenient for fully humidifying tea leaves. Background Art
[0002] During the tea fermentation process, precise temperature and humidity control is particularly important. This process provides suitable conditions for the conversion of polyphenols in dry tea leaves into theaflavins, thearubigins or other compounds, giving black tea, Baozhong tea and oolong tea their unique aroma and color. If the tea leaves dry, oxidation will slow down, so moisture is needed in the process, and the tea leaves need to be sprayed with moisture during storage to maintain their freshness.
[0003] During the processing of tea, the surface of the tea leaves needs to be moistened to ensure the freshness of the tea leaves. Traditional tea humidification directly uses a nozzle to spray clean water, but this will result in uneven spraying. The tea leaves inside cannot be exposed to water, and the tea leaves on the surface have too much water, resulting in uneven humidity of the tea leaves, affecting the quality of tea production and making it inconvenient to use. Utility Model Content
[0004] The utility model aims to provide a tea humidifier which is convenient for fully humidifying tea leaves, and solves the problem that traditional tea humidification in the prior art directly utilizes a nozzle to spray clean water, but this results in uneven spraying, the tea leaves located inside cannot be exposed to moisture, and the tea leaves located on the surface have too much moisture, resulting in uneven moisture in the tea leaves, affecting the quality of tea production, and being inconvenient to use.
[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:
[0006] A tea humidifier for fully humidifying tea leaves, comprising a connecting box, wherein two placement openings are provided on the front side of the connecting box, and storage boxes are placed at the two placement openings, a lifting mechanism for lifting tea leaves is arranged inside the storage box, a humidifying mechanism is arranged on the top of the connecting box, a mounting shell is fixedly installed inside the connecting box, two rotating shafts are rotatably connected inside the connecting box, conveying rollers are fixedly sleeved on the surfaces of the two rotating shafts, a conveyor belt is arranged between the two conveying rollers, a vibration mechanism is arranged inside the mounting shell, the mounting shell is located between the two conveying rollers, a driving mechanism for driving the conveyor belt and the vibration mechanism is arranged on the side wall of the connecting box, and a pushing mechanism for pushing tea leaves in batches is arranged near both ends inside the connecting box.
[0007] Preferably, the lifting mechanism comprises a cylinder, the cylinder is fixedly mounted on the bottom wall of the storage box, and a support plate is fixedly mounted on the output port of the cylinder, and the size of the support plate is adapted to the internal size of the storage box.
[0008] Preferably, the pushing mechanism includes two push plates, two electric telescopic rods and two connecting plates, the two electric telescopic rods are respectively fixedly mounted on the inner walls at both ends of the connecting box, the two push plates are respectively fixedly mounted on the output end ports of the two electric telescopic rods, the two connecting plates are both fixedly mounted on the inner wall of the connecting box, and the two connecting plates are located at both ends of the conveyor belt, the connecting plates are flush with the top of the conveyor belt, and the top of the storage box is flush with the connecting plates.
[0009] Preferably, the vibration mechanism includes an eccentric roller, the top of the mounting shell is evenly provided with accommodating grooves, connecting shafts are fixedly installed at both ends of the eccentric roller, the eccentric roller is respectively located inside each accommodating groove, and the eccentric roller is rotatably connected to the accommodating groove through the connecting shaft, a transmission turntable is fixedly installed on the surface of the connecting shaft, and two adjacent transmission turntables are connected by belt drive.
[0010] Preferably, the driving mechanism includes a motor, which is fixedly mounted on the side wall of the connecting box, one end of the rotating shaft rotates and passes through the connecting box, and a driving turntable is fixedly mounted on the surface of the rotating shaft, the output port of the motor is fixedly connected to the rotating shaft, one end of the connecting shaft rotates and passes through the mounting shell and the connecting box, a driven turntable is fixedly mounted on the surface of the connecting shaft, and the driven turntable and the driving turntable are connected by a belt drive.
[0011] Preferably, the humidifying mechanism includes a water tank, which is fixedly mounted on the side wall of the connecting box, a connecting pipe is provided on the top of the water tank, a humidifying plate is fixedly mounted on the top of the connecting box, the interior of the humidifying plate is configured as a hollow structure to achieve a state of connection with the connecting pipe, atomizing nozzles are evenly arranged on the bottom of the humidifying plate, a submersible pump is provided inside the water tank, and the connecting pipe is connected to the water outlet end of the submersible pump.
[0012] The utility model has at least the following beneficial effects:
[0013] The tea leaves in the storage box are gradually lifted out by a lifting mechanism and pushed onto a conveyor belt by a pushing mechanism, so that the tea leaves can be spread flat on the conveyor belt for humidification. At the same time, a vibration mechanism arranged inside the conveyor belt can make the tea leaves shake continuously during the humidification process, so that the tea leaves are fully humidified and the humidification effect is improved. The tea leaves can also be humidified for a second time by reverse operation, thereby improving the convenience of operation. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] In order to more clearly illustrate the technical solutions of the embodiments of the utility model, the drawings required for use in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0015] Figure 1 It is a schematic diagram of the structure of the utility model;
[0016] Figure 2 For this utility model Figure 1 Side view;
[0017] Figure 3 This is a schematic diagram of the structure of the atomizing nozzle of the utility model;
[0018] Figure 4 This is a schematic diagram of the structure of the conveyor belt of the utility model;
[0019] Figure 5 This is a cross-sectional view of the storage box of the utility model;
[0020] Figure 6 This is a schematic diagram of the installation shell structure of the utility model.
[0021] In the figure: 1. connection box; 2. water tank; 3. connection pipe; 4. humidification plate; 5. atomizing nozzle; 6. storage box; 7. support plate; 8. cylinder; 9. push plate; 10. electric telescopic rod; 11. conveyor belt; 12. mounting shell; 13. eccentric roller; 14. transmission turntable; 15. motor; 16. driven turntable; 17. driving turntable; 18. rotating shaft; 19. connecting shaft; 20. connecting plate. DETAILED DESCRIPTION
[0022] In order to make the purpose, technical scheme and advantages of the embodiments of the utility model clearer, the technical scheme in the embodiments of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiments of the utility model. Obviously, the described embodiments are part of the embodiments of the utility model, not all of the embodiments. Generally, the components of the embodiments of the utility model described and shown in the drawings here can be arranged and designed in various different configurations.
[0023] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the present invention to be protected, but merely represents selected embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0024] It should be noted that similar reference numerals and letters represent similar items in the following drawings, so once an item is defined in one drawing, it does not need to be further defined and explained in the subsequent drawings. In addition, the terms "first", "second", etc. are only used to distinguish the description and cannot be understood as indicating or implying relative importance.
[0025] The electrical components mentioned in this article are all connected to an external main controller and 220V mains electricity, and the main controller can be a conventional known device for controlling a computer or the like.
[0026] In the description of the embodiments of the present invention, it should be noted that the terms "inside", "outside", "upper", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, or are the orientations or positional relationships in which the utility model product is usually placed when in use. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.
[0027] Reference Figure 1-6A tea humidifier for fully humidifying tea leaves comprises a connecting box 1, two placing openings are provided on the front side of the connecting box 1, and storage boxes 6 are placed on the two placing openings, a lifting mechanism for lifting tea leaves is arranged inside the storage box 6, a humidifying mechanism is arranged on the top of the connecting box 1, a mounting shell 12 is fixedly installed inside the connecting box 1, two rotating shafts 18 are rotatably connected inside the connecting box 1, conveying rollers are fixedly sleeved on the surfaces of the two rotating shafts 18, a conveying belt 11 is arranged between the two conveying rollers, a vibration mechanism is arranged inside the mounting shell 12, and a mounting mechanism is arranged on the top of the connecting box 1. The shell 12 is located between the two conveying rollers. The side wall of the connecting box 1 is provided with a driving mechanism for driving the conveyor belt 11 and the vibration mechanism. The inside of the connecting box 1 is provided with a pushing mechanism for pushing the tea leaves in batches near both ends. When in use, the tea leaves to be humidified are first placed in the storage box 6, and then the storage box 6 is placed in the placement opening at one end, and another empty storage box 6 is placed in the other placement opening. Then, the lifting mechanism is used to lift the tea leaves to be humidified upward until a part of the tea leaves exceed the top of the storage box 6. At this time, the adjacent pushing mechanism is used to lift the tea leaves. The excess tea leaves are pushed onto the conveyor belt 11, and the conveyor belt 11 is driven by the driving mechanism to move the tea leaves on the conveyor belt 11. During the movement of the conveyor belt 11, the humidifying mechanism will humidify the tea leaves on the surface, and the vibration mechanism will also vibrate during the transmission process, so that the tea leaves above are continuously vibrated, so that the tea leaves can fully accept the humidification of the humidifying mechanism. After the tea leaves lifted by the lifting mechanism are pushed to the conveyor belt 11 by the pushing mechanism, the pushing mechanism returns to its original position, and then the lifting mechanism continues to lift the tea leaves and move them upward until the tea leaves pass over the storage box 6, and then repeat the above steps, so that the tea leaves can be evenly spread from the storage box 6 on the conveyor belt 11 for humidification, and the vibration during the humidification process can make the humidification more sufficient. The humidified tea leaves on the conveyor belt 11 will fall into another empty storage box 6 for storage, which is convenient for use. If it is found that the humidification effect has not yet achieved the purpose after all the tea leaves are humidified, the above operation can be repeated. When the positions of the two storage boxes 6 remain unchanged, the conveyor belt 11 can be rotated in the opposite direction, thereby further enhancing the practicality of the device and improving the humidification effect.
[0028] Furthermore, the lifting mechanism includes a cylinder 8, which is fixedly mounted on the bottom wall of the storage box 6. A support plate 7 is fixedly mounted on the output port of the cylinder 8. The size of the support plate 7 is compatible with the internal size of the storage box 6. The lifting mechanism directly starts the cylinder 8 during use, and the cylinder 8 drives the support plate 7 to move a fixed distance, thereby facilitating the even pushing of the pushed tea leaves to the conveyor belt 11 for humidification with the cooperation of the pushing mechanism.
[0029] Furthermore, the pushing mechanism includes two push plates 9, two electric telescopic rods 10 and two connecting plates 20. The two electric telescopic rods 10 are respectively fixedly mounted on the inner walls at both ends of the connecting box 1, and the two push plates 9 are respectively fixedly mounted on the output ports of the two electric telescopic rods 10. The two connecting plates 20 are both fixedly mounted on the inner wall of the connecting box 1, and the two connecting plates 20 are located at both ends of the conveyor belt 11. The connecting plates 20 are flush with the top of the conveyor belt 11, and the top of the storage box 6 is flush with the connecting plates 20. When the pushing mechanism is in use, when the lifting mechanism lifts the tea leaves to the top and exceeds the top of the storage box 6, the electric telescopic rod 10 is started, and the electric telescopic rod 10 drives the push plate 9 to move, and the push plate 9 pushes the tea leaves to the conveyor belt 11. The set connecting plate 20 can serve the purpose of connecting the storage box 6 and the conveyor belt 11, avoiding the phenomenon that there is a gap between the storage box 6 and the conveyor belt 11, which causes the tea leaves to be unable to be pushed to the conveyor belt 11 smoothly.
[0030] Furthermore, the vibration mechanism includes an eccentric roller 13, and the top of the mounting shell 12 is evenly provided with receiving grooves. Connecting shafts 19 are fixedly installed at both ends of the eccentric roller 13. The eccentric rollers 13 are respectively located inside each receiving groove, and the eccentric rollers 13 are rotatably connected to the receiving grooves through the connecting shafts 19. A transmission turntable 14 is fixedly installed on the surface of the connecting shaft 19, and two adjacent transmission turntables 14 are connected by belt transmission. When the vibration mechanism is in use, the driving mechanism will drive the connecting shaft 19 to rotate, and the connecting shaft 19 drives each transmission turntable 14 to rotate synchronously using the belt, and each transmission turntable 14 drives each connecting shaft 19 and the eccentric roller 13 to rotate synchronously. When the eccentric roller 13 rotates, the top of the conveyor belt 11 can be put into a vibrating state, so that the tea leaves are dispersed under the vibration, which is helpful for humidification.
[0031] Furthermore, the driving mechanism includes a motor 15, which is fixedly mounted on the side wall of the connecting box 1, one end of the rotating shaft 18 rotates and passes through the connecting box 1, and a driving turntable 17 is fixedly mounted on the surface of the rotating shaft 18, the output port of the motor 15 is fixedly connected to the rotating shaft 18, one end of the connecting shaft 19 rotates and passes through the mounting shell 12 and the connecting box 1, a driven turntable 16 is fixedly mounted on the surface of the connecting shaft 19, and the driven turntable 16 and the driving turntable 17 are connected by a belt drive. When the driving mechanism is in use, the motor 15 is started, and the motor 15 drives the driving turntable 17 and the rotating shaft 18, and the rotating shaft 18 drives the conveying roller and the conveyor belt 11 to operate, and at the same time, the driving turntable 17 drives the driven turntable 16 to rotate by the belt, and the driven turntable 16 drives the connecting shaft 19, the transmission turntable 14 and the eccentric roller 13 to rotate synchronously.
[0032] Furthermore, the humidifying mechanism includes a water tank 2, which is fixedly mounted on the side wall of the connecting box 1. A connecting pipe 3 is provided on the top of the water tank 2. A humidifying plate 4 is fixedly mounted on the top of the connecting box 1. The interior of the humidifying plate 4 is configured as a hollow structure to achieve a state of communication with the connecting pipe 3. Atomizing nozzles 5 are evenly arranged on the bottom of the humidifying plate 4. A submersible pump is provided inside the water tank 2. The connecting pipe 3 is connected to the water outlet end of the submersible pump. When the humidifying mechanism is in use, the water in the water tank 2 is pumped to the connecting pipe 3 by the submersible pump, and then enters the interior of the humidifying plate 4 through the connecting pipe 3, and finally is sprayed out from the atomizing nozzle 5, so as to facilitate the full humidification of the tea leaves on the conveyor belt 11.
[0033] In summary, during use, the tea leaves to be humidified are first placed in the storage box 6, and then the storage box 6 is placed in the placement opening at one end, and another empty storage box 6 is placed in the other placement opening, and then the lifting mechanism is used to lift the tea leaves to be humidified upward until a part of the tea leaves exceed the top of the storage box 6, and at this time, the pushing mechanism adjacent thereto is used to push the exceeding tea leaves onto the conveyor belt 11, and the conveyor belt 11 is driven by the driving mechanism to drive the tea leaves on the conveyor belt 11 to move, and the humidifying mechanism will humidify the tea leaves on the surface during the movement of the conveyor belt 11, and the vibration mechanism will also vibrate during the transmission process, so that the tea leaves above are continuously vibrated, so that the tea leaves can be fully humidified. After being humidified by the humidifying mechanism, the tea leaves lifted by the lifting mechanism are pushed to the conveyor belt 11 by the pushing mechanism, and the pushing mechanism returns to its original position, and then the lifting mechanism continues to lift the tea leaves and move them upward until the tea leaves pass over the storage box 6, and then repeats the above steps, so that the tea leaves can be evenly spread from the storage box 6 on the conveyor belt 11 for humidification treatment, and the vibration during the humidification process can make the humidification more complete. The humidified tea leaves on the conveyor belt 11 will fall into another empty storage box 6 for storage, which is convenient for use. If it is found that the humidification effect has not achieved the purpose after all the tea leaves have been humidified, the above operation can be repeated, and the conveyor belt 11 can be rotated while the positions of the two storage boxes 6 remain unchanged. The lifting mechanism directly starts the cylinder 8 during use, and the cylinder 8 drives the supporting plate 7 to move a fixed distance, so that the pushed tea leaves can be evenly pushed to the conveyor belt 11 for humidification under the cooperation of the pushing mechanism. When the pushing mechanism is in use, when the lifting mechanism lifts the tea leaves to the top and exceeds the top of the storage box 6, the electric telescopic rod 10 is started, and the electric telescopic rod 10 drives the pushing plate 9 to move, and the pushing plate 9 pushes the tea leaves to the conveyor belt 11. The provided connecting plate 20 can connect the storage box 6 and the conveyor belt 11, avoiding the problem that there is a gap between the storage box 6 and the conveyor belt 11, which causes the tea leaves to be unable to be smoothly pushed to the conveyor belt 11. For example, when the vibration mechanism is in use, the driving mechanism will drive the connecting shaft 19 to rotate, and the connecting shaft 19 drives each transmission turntable 14 to rotate synchronously by means of a belt, and each transmission turntable 14 drives each connecting shaft 19 and the eccentric roller 13 to rotate synchronously, and when the eccentric roller 13 rotates, the top of the conveyor belt 11 can be made to be in a vibrating state, so that the tea leaves are dispersed under the vibration, which is helpful for humidification. When the driving mechanism is in use, the motor 15 is started, and the motor 15 drives the active turntable 17 and the rotating shaft 18, and the rotating shaft 18 drives the conveyor roller and the conveyor belt 11 to operate, and at the same time, the active turntable 17 drives the driven turntable 16 to rotate by means of a belt, and the driven turntable 16 drives the connecting shaft 19, the transmission turntable 14 and the eccentric roller 13 to rotate synchronously,
[0034] When the humidifying mechanism is in use, the water in the water tank 2 is pumped to the connecting pipe 3 by a submersible pump, and then enters the interior of the humidifying plate 4 through the connecting pipe 3, and finally is sprayed out from the atomizing nozzle 5, so as to facilitate the full humidification of the tea leaves on the conveyor belt 11.
[0035] The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and the specification only describe the principles of the utility model. The utility model may be subject to various changes and improvements without departing from the spirit and scope of the utility model. These changes and improvements fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.
Claims
1. A tea humidifier for fully humidifying tea leaves, characterized in that: The invention comprises a connection box (1), wherein two placement openings are provided on the front side of the connection box (1), and storage boxes (6) are placed in the two placement openings. A lifting mechanism for lifting tea leaves is arranged inside the storage box (6). A humidifying mechanism is arranged on the top of the connection box (1). A mounting shell (12) is fixedly installed inside the connection box (1). Two rotating shafts (18) are rotatably connected inside the connection box (1). Conveying rollers are fixedly sleeved on the surfaces of the two rotating shafts (18). A conveying belt (11) is arranged between the two conveying rollers. A vibration mechanism is arranged inside the mounting shell (12), and the mounting shell (12) is located between the two conveying rollers. A driving mechanism for driving the conveying belt (11) and the vibration mechanism is arranged on the side wall of the connection box (1). A pushing mechanism for pushing tea leaves in batches is arranged near both ends inside the connection box (1).
2. A tea humidifier for fully humidifying tea leaves according to claim 1, characterized in that: The lifting mechanism comprises a cylinder (8), wherein the cylinder (8) is fixedly mounted on the bottom wall of the storage box (6), and a support plate (7) is fixedly mounted on the output port of the cylinder (8), wherein the size of the support plate (7) is adapted to the internal size of the storage box (6).
3. A tea humidifier for fully humidifying tea leaves according to claim 1, characterized in that: The pushing mechanism comprises two push plates (9), two electric telescopic rods (10) and two connecting plates (20), the two electric telescopic rods (10) are respectively fixedly mounted on the inner walls at both ends of the connecting box (1), the two push plates (9) are respectively fixedly mounted on the output ports of the two electric telescopic rods (10), the two connecting plates (20) are both fixedly mounted on the inner walls of the connecting box (1), and the two connecting plates (20) are located at both ends of the conveyor belt (11), the connecting plates (20) are flush with the top of the conveyor belt (11), and the top of the storage box (6) is flush with the connecting plates (20).
4. A tea humidifier for fully humidifying tea leaves according to claim 1, characterized in that: The vibration mechanism comprises an eccentric roller (13), the top of the mounting shell (12) is evenly provided with receiving grooves, both ends of the eccentric roller (13) are fixedly mounted with connecting shafts (19), the eccentric roller (13) is respectively located inside each receiving groove, and the eccentric roller (13) is rotatably connected to the receiving groove via the connecting shaft (19), a driving turntable (14) is fixedly mounted on the surface of the connecting shaft (19), and two adjacent driving turntables (14) are connected via a belt drive.
5. A tea humidifier for fully humidifying tea leaves according to claim 4, characterized in that: The driving mechanism comprises a motor (15), wherein the motor (15) is fixedly mounted on a side wall of a connection box (1), one end of a rotating shaft (18) rotates and passes through the connection box (1), and a driving rotating disk (17) is fixedly mounted on the surface of the rotating shaft (18), an output port of the motor (15) and the rotating shaft (18) are fixedly connected, one end of the connecting shaft (19) rotates and passes through a mounting shell (12) and the connection box (1), and a driven rotating disk (16) is fixedly mounted on the surface of the connecting shaft (19), and the driven rotating disk (16) and the driving rotating disk (17) are connected via a belt drive.
6. A tea humidifier for fully humidifying tea leaves according to claim 1, characterized in that: The humidifying mechanism comprises a water tank (2), the water tank (2) is fixedly mounted on the side wall of a connecting box (1), a connecting pipe (3) is arranged on the top of the water tank (2), a humidifying plate (4) is fixedly mounted on the top of the connecting box (1), the interior of the humidifying plate (4) is arranged as a hollow structure so as to achieve a state of communication with the connecting pipe (3), atomizing nozzles (5) are evenly arranged on the bottom of the humidifying plate (4), a submersible pump is arranged inside the water tank (2), and the connecting pipe (3) is connected to a water outlet end of the submersible pump.