Automatic double-component glue injection machine

Abstract

An automatic two-component glue injection machine is characterized in that sliding grooves are formed in the left end and the right end of a machine base, supporting frames are arranged at the left end and the right end of the machine base, protrusions matched with the sliding grooves in the left end and the right end of the machine base are arranged at the bottoms of the supporting frames, a cross beam is connected to the middle of the supporting frames at the left end and the right end, and an upper sliding rail and a lower sliding rail are arranged on the cross beam; the glue injection mechanism is connected with a sliding rail on the cross beam through a hanging piece on the back of the glue box, the glue injection nozzle is arranged in the middle of the bottom of the glue box, glue barrels are further arranged on the left side and the right side of the upper portion in the glue box, the capacity of the glue barrels on the left side and the capacity of the glue barrels on the right side are consistent, and baffles are arranged at the bottoms of the glue barrels and can be opened and closed through an external controller. When the intelligent control and sensor coordination control system is used, the dispensing machine can be accurately controlled, accurate dispensing operation can be achieved according to the specific shape and requirement of the surface of a bulb, and automatic operation and coordination of a whole assembly line can be achieved by combining a controller and a sensor.

Description

Technical Field

[0001] The utility model relates to a two-component glue automatic injection machine, belonging to the field of manufacturing automation. Background Art

[0002] In modern industrial production, the glue injection process is a key step to ensure the structural stability and sealing of the product. The traditional glue injection system often requires operators to manually mix and inject glue. This operation cannot guarantee efficiency, and it is difficult to ensure the accuracy of the mixing ratio and the consistency of the glue injection. In addition, manual glue injection is easily affected by human factors and may cause product instability.

[0003] Nowadays, with the rapid development of the industrial automation industry, the existing automated glue injection systems adopt a variety of technical solutions. However, when two-component glue needs to be processed, additional metering and mixing devices are usually required, which not only increases the complexity of the system, but also may cause uneven mixing ratios and affect the performance of the final product. Utility Model Content

[0004] In view of the shortcomings of the prior art, the purpose of the utility model is to provide an automatic two-component glue injection machine to solve the problem that the existing automatic glue injection system usually requires additional metering and mixing devices when processing two-component glue, which not only increases the complexity of the system, but also may cause uneven mixing ratios and affect the performance of the final product.

[0005] In order to achieve the above object, the utility model is implemented through the following technical scheme: a two-component glue automatic injection machine, which includes:

[0006] A machine base, wherein slide grooves are provided at the left and right ends of the machine base;

[0007] Support frames, the support frames are arranged at the left and right ends of the machine base, the bottom of the support frames is provided with protrusions matching the slide grooves at the left and right ends of the machine base, and the middle of the support frames at the left and right ends is connected with a crossbeam, and the crossbeam is provided with upper and lower slide rails;

[0008] A glue injection mechanism, the glue injection mechanism includes a glue box and a glue injection nozzle, the glue injection mechanism is connected to the slide rail on the crossbeam through a hanging piece behind the glue box, and the glue injection nozzle is arranged in the middle of the bottom of the glue box;

[0009] Wherein, glue barrels are provided on the left and right sides of the upper part of the glue box, the capacity of the glue barrels on the left and right sides is the same, and a baffle is provided at the bottom of the glue barrel, and the baffle can be opened and closed by an external controller;

[0010] An opening corresponding to the top of the glue box is provided above the glue barrel, and the opening is located at the connection between the glue barrel and the glue box to achieve communication between the glue barrel and the glue box, and a cover plate is provided above the opening.

[0011] Furthermore, a fixing plate extends above the glue injection mechanism, the fixing plate is fixedly connected to the motor, the output end of the motor is fixedly connected to the stirring rod, the bottom end of the stirring rod is fixedly connected to the stirring head, and the diameter of the stirring head is smaller than the internal diameter of the glue box.

[0012] Furthermore, the stirring head is specifically one of a dish shape, a turbine shape, a curved cross shape, a standard cross shape, and a propeller shape.

[0013] Furthermore, a gap is left in the middle of the glue barrel to facilitate the passage of the stirring rod, and the gap is designed according to the size of the motor and the operating requirements of the stirring rod.

[0014] Furthermore, a perspective window is provided in front of the glue box to facilitate the staff to pay attention to the internal capacity of the glue barrel and the injection status of the glue.

[0015] Furthermore, the bottom of the rubber box is provided with a certain slope, and the inclination angle of the slope is less than 15 degrees.

[0016] Furthermore, a glue injection nozzle is fixedly connected to the lowest point of the slope to facilitate the injection of glue.

[0017] Furthermore, the hanging member is fixedly connected to the glue injection mechanism via a bolt structure, and the specific shape of the hanging member is C-shaped.

[0018] The beneficial effects of the utility model are:

[0019] When the operator uses the intelligent control and sensor coordinated control system, a precisely controlled glue dispensing machine can be realized, which can realize precise glue dispensing operation according to the specific shape and requirements of the light bulb surface, and can combine the controller and sensor to realize the automatic operation and coordination of the entire assembly line. When using the glue dispensing machine, we place the light bulb to be processed on the machine base, and then realize the movement of the glue injection mechanism through the cooperation of the support frame and the machine base. Through the glue barrel with the same capacity set above the inside of the glue box, the operator can directly inject glue A and glue B according to the capacity of the glue barrel. After glue A and glue B are injected into the glue barrel, the operator can control the opening and closing of the baffle at the bottom of the glue barrel through the controller after confirming the capacity, so that the glue is evenly collected in the glue box, and then the motor is turned on. The motor drives the stirring rod, and the stirring head at the bottom of the stirring rod mixes glue A and glue B. When the glue is mixed, it will enter the glue injection nozzle at the bottom of the glue box, and the glue injection nozzle will accurately dispense glue on the fire light bulb to be processed. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Other features, objects and advantages of the present invention will become more apparent by reading the detailed description of non-limiting embodiments with reference to the following drawings:

[0021] Figure 1 This is a structural schematic diagram of a glue injection machine in a two-component glue automatic glue injection machine of the utility model;

[0022] Figure 2 It is a side schematic diagram of the glue injection mechanism in the utility model;

[0023] Figure 3 This is a schematic cross-sectional structure diagram of the glue injection mechanism in the utility model;

[0024] Figure 4 It is a structural schematic diagram of the middle rubber barrel of the utility model.

[0025] The reference numerals in the drawings are: 1, machine base; 2, support frame; 3, glue injection mechanism; 101, slide groove; 201, cross beam; 202, slide rail; 301, glue box; 302, glue injection nozzle; 303, hanging part; 304, fixing plate; 305, motor; 306, stirring rod; 307, stirring head; 308, glue barrel; 309, baffle; 310, opening; 311, cover plate; 312, perspective window. DETAILED DESCRIPTION

[0026] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further described below in conjunction with specific implementation methods.

[0027] like Figure 1 , Figure 2 , Figure 3 and Figure 4 As shown, the utility model provides a technical solution for a two-component glue automatic injection machine: it includes:

[0028] A machine base 1, wherein slide grooves 101 are provided at the left and right ends of the machine base 1;

[0029] Support frame 2, the support frame 2 is arranged at the left and right ends of the base 1, the bottom of the support frame 2 is provided with protrusions matching the left and right slide grooves 101 at the base 1, and the middle of the support frames 2 at the left and right ends is connected with a crossbeam 201, and the crossbeam 201 is provided with upper and lower slide rails 202;

[0030] Glue injection mechanism 3, the glue injection mechanism 3 comprises a glue box 301 and a glue injection nozzle 302, the glue injection mechanism 3 is connected to the slide rail 202 on the crossbeam 201 through a hanging member 303 behind the glue box 301, and the glue injection nozzle 302 is arranged at the middle position of the bottom of the glue box 301;

[0031] The glue box 301 is provided with glue barrels 308 on the left and right sides of the upper part. The glue barrels 308 on the left and right sides have the same capacity. A baffle 309 is provided at the bottom of the glue barrel 308. The baffle 309 can be opened and closed by an external controller.

[0032] An opening 310 corresponding to the top of the glue box 301 is provided above the glue barrel 308 . The opening 310 is located at the connection between the glue barrel 308 and the glue box 301 to achieve communication between the glue barrel 308 and the glue box 301 . A cover plate 311 is provided above the opening 310 .

[0033] In order to ensure that the glue can be stirred evenly, a fixed plate 304 extends from the top of the glue injection mechanism 3, and the fixed plate 304 is fixedly connected to the motor 305. The output end of the motor 305 is fixedly connected to the stirring rod 306, and the bottom end of the stirring rod 306 is fixedly connected to a stirring head 307, and the diameter of the stirring head 307 is smaller than the internal diameter of the glue box 301.

[0034] In order to enhance different usage scenarios, the stirring head 307 is specifically one of a disc shape, a turbine shape, a curved cross shape, a standard cross shape, and a propeller shape.

[0035] In order to facilitate the mixing of different glues, a gap is left in the middle of the glue barrel 308 to facilitate the passage of the stirring rod 306 . The gap is designed according to the size of the motor 305 and the operating requirements of the stirring rod 306 .

[0036] For the convenience of observation, a perspective window 312 is provided in front of the glue box 301, so that the staff can pay attention to the internal capacity of the glue barrel 308 and the injection status of the glue.

[0037] In order to reduce the amount of glue left at the bottom, the bottom of the glue box 301 is provided with a certain slope, and the slope has an inclination angle of less than 15 degrees.

[0038] In order to facilitate the collection of glue, a glue injection nozzle 302 is fixedly connected to the lowest point of the slope to facilitate the introduction of glue.

[0039] In order to achieve accurate fixation, the hanging member 303 is fixedly connected to the glue injection mechanism 3 through a bolt structure, and the specific shape of the hanging member 303 is C-shaped.

[0040] When the operator uses the intelligent control and sensor coordination control system, the dispensing machine can be precisely controlled, and can realize precise dispensing operation according to the specific shape and needs of the light bulb surface, and can combine the controller and the sensor to realize the automatic operation and coordination of the entire assembly line. When using the dispensing machine, we place the light bulb to be processed on the machine base 1, and then realize the movement of the glue injection mechanism 3 through the cooperation of the support frame 2 and the machine base 1. Through the glue barrel 308 with the same capacity set above the inside of the glue box 301, the operator can open the cover 311 on the glue box 301 and directly pour the glue into the opening 3 10, glue A and glue B are directly injected. After glue A and glue B are injected into glue barrel 308, the operator can confirm the capacity through perspective window 312. After confirmation, the opening and closing of baffle 309 at the bottom of glue barrel 308 can be controlled by controller to make the glue flow into glue box 301 evenly. Then, motor 305 is started, and motor 305 drives stirring rod 306. Stirring head 307 at the bottom of stirring rod 306 mixes glue A and glue B. When the glue is mixed, it enters glue injection nozzle 302 at the bottom of glue box 301, and glue injection nozzle 302 precisely dispenses glue on the fire light bulb to be processed.

[0041] When injecting glue A and glue B, since the capacity of the glue barrel 308 is the same, it is convenient for the staff to add glue according to different proportions. During the process of injecting glue, the glue injection status and the glue capacity in the glue barrel 308 can also be tracked in real time according to the perspective window 312 on the glue box 301.

[0042] This system also integrates an automatic control module and a sensor module. The control module can respond to control instructions based on the data transmitted back by the sensor module, thereby ensuring the stability of the entire production process. The entire system is written in QT language. In the human-computer interaction interface, the operator can not only control the opening and closing of the bottom baffle 309 of the glue barrel 308 and the movement of the glue injection mechanism 3, but also control the injection speed and amount of the glue injection nozzle 302, and set different glue parameters to adapt to different production needs and material surfaces.

[0043] The above shows and describes the basic principles and main features of the utility model and the advantages of the utility model. For those skilled in the art, it is obvious that the utility model is not limited to the details of the above exemplary embodiments, and can be implemented in other specific forms without departing from the spirit or basic features of the utility model. Therefore, no matter from which point of view, the embodiments should be regarded as exemplary and non-restrictive. The scope of the utility model is limited by the attached claims rather than the above description, and it is intended to include all changes within the meaning and scope of the equivalent elements of the claims. Any figure mark in the claims should not be regarded as limiting the claims involved.

[0044] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.

Claims

1. A two-component glue automatic injection machine, characterized in that: It includes: A machine base (1), wherein slide grooves (101) are provided at left and right ends of the machine base (1); A support frame (2), the support frame (2) being arranged at the left and right ends of the machine base (1), the bottom of the support frame (2) being provided with protrusions matching the slide grooves (101) at the left and right ends of the machine base (1), a crossbeam (201) being connected in the middle of the support frames (2) at the left and right ends, and the crossbeam (201) being provided with two upper and lower slide rails (202); The glue injection mechanism (3) comprises a glue box (301) and a glue injection nozzle (302). The glue injection mechanism (3) is connected to the slide rail (202) on the crossbeam (201) via a hanging member (303) at the back of the glue box (301). The glue injection nozzle (302) is arranged at the middle position of the bottom of the glue box (301). Wherein, glue barrels (308) are further provided on the upper left and right sides of the glue box (301), the glue barrels (308) on the left and right sides have the same capacity, and baffles (309) are provided at the bottom of the glue barrels (308), and the baffles (309) can be opened and closed by an external controller. An opening (310) corresponding to the top of the glue box (301) is provided above the glue barrel (308); the opening (310) is located at the connection between the glue barrel (308) and the glue box (301) to achieve communication between the glue barrel (308) and the glue box (301); and a cover plate (311) is provided above the opening (310).

2. The two-component glue automatic injection machine according to claim 1, characterized in that: A fixing plate (304) extends from the top of the glue injection mechanism (3), the fixing plate (304) is fixedly connected to a motor (305), the output end of the motor (305) is fixedly connected to a stirring rod (306), the bottom end of the stirring rod (306) is fixedly connected to a stirring head (307), and the diameter of the stirring head (307) is smaller than the inner diameter of the glue box (301).

3. The two-component glue automatic injection machine according to claim 2, characterized in that: The stirring head (307) is specifically one of a disc shape, a turbine shape, a curved cross shape, a standard cross shape, and a propeller shape.

4. The two-component glue automatic injection machine according to claim 2, characterized in that: A gap is left in the middle of the glue barrel (308) to facilitate the passage of the stirring rod (306), and the gap is designed according to the size of the motor (305) and the operating requirements of the stirring rod (306).

5. The two-component glue automatic injection machine according to claim 1, characterized in that: The front of the glue box (301) is provided with a perspective window (312), which is convenient for the staff to pay attention to the internal capacity of the glue barrel (308) and the injection status of the glue.

6. The two-component glue automatic injection machine according to claim 4, characterized in that: The bottom of the rubber box (301) is provided with a certain slope, and the slope has an inclination angle of less than 15 degrees.

7. The two-component glue automatic injection machine according to claim 6, characterized in that: The lowest point of the slope is fixedly connected with a glue injection nozzle (302) to facilitate the injection of glue.

8. The two-component glue automatic injection machine according to claim 1, characterized in that: The hanging member (303) is fixedly connected to the glue injection mechanism (3) via a bolt structure, and the specific shape of the hanging member (303) is a C shape.

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