Ultra-micro device welding machine
By designing an ultramicro device welding machine that combines temperature adjustment and elastic adjustment, the problems of welding difficulty, device control and inability to adjust temperature in the prior art are solved, and efficient and precise welding effects and automated control are achieved.
Patent Information
- Application Number
- CN202422882019.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-26
- Publication Date
- 2025-02-25
- Estimated Expiration
- 2034-11-26
AI Technical Summary
The existing ultramicro device welding technology has problems such as difficult welding, difficult device control and inability to adjust temperature, making it difficult to achieve efficient and precise welding.
An ultramicro device welding machine is designed, using a combination of temperature adjustment device and elastic adjustment device to achieve temperature adjustment and welding pressure balance by heating the cooling plate and laser sensor, and automated control is achieved through power modules and linear slide rails.
It realizes efficient and precise welding of ultramicro devices, can balance welding pressure, provide travel warnings, and improves the automation level and consistency of welding.
Smart Images
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Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of welding, in particular to an ultra-micro device welding machine. Background Art
[0002] Products to be welded such as Figure 1 As shown, the two columns 01 need to be welded on the bottom plate 02. The product is an ultra-micro device. Since the product is relatively small, it cannot be manually welded. The current ultra-micro welding has the following problems: welding is difficult, device control is difficult, and temperature cannot be adjusted. Based on the above defects and deficiencies, it is necessary to improve the existing technology and design an ultra-micro device welding machine. Utility Model Content
[0003] The main technical problem solved by the utility model is to provide an ultra-micro device welding machine, in which the pressure head on the elastic adjustment device descends to press the product against the temperature adjustment device, the temperature adjustment device performs heating welding, and cools after welding is completed, so as to balance the welding pressure and issue an over-travel warning.
[0004] In order to solve the above technical problems, a technical solution adopted by the utility model is: to provide an ultra-fine device welding machine, the ultra-fine device welding machine comprises:
[0005] Base assembly;
[0006] a temperature regulating device, mounted on the base assembly, for controlling the temperature;
[0007] An elastic adjustment device is arranged above the temperature adjustment device, and is used to adjust the downward pressing distance and balance the pressing force. It includes a mounting plate, a power module, a lifting block, a pressure balancing assembly, a pressure head assembly, a balanced linear slide rail and a laser sensor. The mounting plate is equipped with a power module, and the power module drives the lifting block to move up and down. The lifting block is equipped with a pressure balancing assembly. The elastic plate of the pressure balancing assembly is fixedly connected to the pressure head assembly, and the pressure head assembly is slidably connected to the mounting plate through a balanced linear slide rail. A laser sensor for detecting distance is also installed on the mounting plate to issue an over-travel warning.
[0008] Preferably, the pressure balancing assembly includes a spring support rod, an elastic plate, a buffer spring and a guide block, the spring support rod is vertically installed on the lifting block, the elastic plate is sleeved on the spring support rod, the buffer spring is installed on the spring support rod above and below the elastic plate, the upper end of the spring support rod is sleeved on the guide block, and the guide block is fixedly connected relative to the mounting plate.
[0009] Preferably, the press head assembly comprises a connecting plate, a press head connecting seat mounted on the connecting plate, and a ceramic press head mounted on the press head connecting seat.
[0010] Preferably, the power module includes a motor and a screw driven to rotate by the motor, and a screw nut on the screw is fixedly connected to the lifting block.
[0011] Preferably, the temperature regulating device includes a base plate, an insulation plate, a heating and cooling plate, a heating rod, a temperature sensor and a reflux pipe. The heating and cooling plate is arranged on the base plate through the insulation plate. The heating and cooling plate consists of an upper plate and a lower plate. Two heating rods and a temperature sensor are installed on the opposite surfaces of the upper plate and the lower plate. A cooling reflux channel is also provided on the opposite surfaces of the upper plate and the lower plate. Both ends of the cooling reflux channel are externally connected to coolant through a reflux pipe.
[0012] Preferably, the base assembly includes a workbench, four adjustment bases installed at the lower end of the workbench, and two upright plates vertically installed on the workbench.
[0013] Compared with the prior art, the beneficial effects of the utility model are:
[0014] The temperature regulating device is heated by the heating rod, the reflux pipe is cooled by reflux, and the temperature sensor in the middle detects the temperature;
[0015] The elastic adjustment device is driven by a motor and slides up and down through a linear slide rail. The spring balances the welding pressure. The laser sensor detects the moving distance and issues a warning once the travel exceeds the range. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 This is a schematic diagram of the ultra-micro device product structure.
[0017] Figure 2 The figure is a schematic diagram of the structure of an ultra-micro device welding machine.
[0018] Figure 3 The schematic diagram of the structure of a temperature regulating device of an ultra-micro device welding machine is shown in FIG.
[0019] Figure 4 The present invention is a schematic diagram of the structure of an elastic adjustment device of an ultra-micro device welding machine.
[0020] Figure 5 The figure is a front view of an elastic adjustment device of an ultra-micro device welding machine.
[0021] Among them, 01, column, 02, base plate;
[0022] 1. Base assembly, 11. Work table, 12. Adjustable base, 13. Vertical board;
[0023] 2. Temperature regulating device, 21. Bottom plate, 22. Heat insulation plate, 23. Heating and cooling plate, 231. Upper plate, 232. Lower plate, 230. Cooling reflux channel, 24. Heating rod, 25. Temperature sensor, 26. Reflux pipe;
[0024] 3. Elastic adjustment device, 31. Mounting plate, 32. Power module, 321. Motor, 322. Screw, 33. Lifting block, 34. Pressure balance assembly, 341. Spring support rod, 342. Elastic plate, 343. Buffer spring, 344. Guide block, 35. Press head assembly, 351. Connecting plate, 352. Press head connecting seat, 353. Ceramic press head, 36. Balanced linear slide rail, 37. Laser sensor. DETAILED DESCRIPTION
[0025] The preferred embodiments of the present invention are described in detail below in conjunction with the accompanying drawings so that the advantages and features of the present invention can be more easily understood by those skilled in the art, thereby making a clearer and more definite definition of the protection scope of the present invention.
[0026] See also Figures 1 to 5 , the utility model embodiment includes:
[0027] A superfine device welding machine comprises a base assembly 1, a temperature regulating device 2 and an elastic regulating device 3. The base assembly 1 is provided with a temperature regulating device 2 for welding products, and an elastic regulating device 3 is provided above the temperature regulating device 2.
[0028] The base assembly 1 includes a workbench 11 , four adjustment bases 12 installed at the lower end of the workbench 11 , and two vertical plates 13 vertically installed on the workbench 11 .
[0029] The temperature regulating device 2 includes a base plate 21, a heat insulating plate 22, a heating and cooling plate 23, a heating rod 24, a temperature sensor 25 and a return pipe 26. The base plate 21 is installed on the workbench 11 of the base assembly 1. The heating and cooling plate 23 is arranged on the base plate 21 through the heat insulating plate 22. The heating and cooling plate 23 consists of an upper plate 231 and a lower plate 232. Two heating rods 24 and a temperature sensor 25 are installed on the opposite surfaces of the upper plate 231 and the lower plate 232. A cooling return channel 230 is also opened on the opposite surfaces of the upper plate 231 and the lower plate 232. Both ends of the cooling return channel 230 are externally connected to coolant through the return pipe 26.
[0030] The elastic adjustment device 3 includes a mounting plate 31, a power module 32, a lifting block 33, a pressure balancing assembly 34, a pressure head assembly 35, a balanced linear slide 36 and a laser sensor 37. The mounting plate 31 is fixed on the vertical plate 13 of the base assembly 1. The mounting plate 31 is equipped with a power module 32, which drives the lifting block 33 to move up and down. The lifting block 33 is equipped with a pressure balancing assembly 34. The elastic plate of the pressure balancing assembly 34 is fixedly connected to the pressure head assembly 35. The pressure head assembly 35 is slidably connected to the mounting plate 31 through the balanced linear slide 36. The mounting plate 31 is also equipped with a laser sensor 37 for detecting distance to issue an over-travel warning.
[0031] The power module 32 includes a motor 321 and a screw rod 322 driven to rotate by the motor 321 . A screw nut on the screw rod 322 is fixedly connected to the lifting block 33 , and the screw nut is slidably connected to the mounting plate 31 via a linear slide rail.
[0032] The pressure balancing assembly 34 includes a spring support rod 341, an elastic plate 342, a buffer spring 343 and a guide block 344. The spring support rod 341 is vertically installed on the lifting block 33. The elastic plate 342 is sleeved on the spring support rod 341. Buffer springs 343 are installed on the spring support rods 341 above and below the elastic plate 342. The upper end of the spring support rod 341 is sleeved on the guide block 344, and the guide block 344 is fixedly connected relative to the mounting plate 31.
[0033] The press head assembly 35 includes a connecting plate 351 , a press head connecting seat 352 mounted on the connecting plate 351 , and a ceramic press head 353 mounted on the press head connecting seat 352 .
[0034] When the ultra-micro device welding machine of the utility model is working, the product to be welded is placed on the heating and cooling plate 23 of the temperature regulating device 2, the power module 32 of the elastic regulating device 3 drives the lifting block 33 to move downward, and drives the pressure head assembly 35 to move downward to press the product against the temperature regulating device 2, the pressure head assembly 35 balances the welding pressure through the elastically arranged pressure balance assembly 34, the heating rod 24 heats the heating and cooling plate 23, the products are heated and welded together, and at the same time, the laser sensor 37 detects the moving distance, and warns once the travel exceeds the range, and after the welding is completed, the return pipe 26 is filled with coolant to achieve the purpose of temperature regulation.
[0035] The utility model discloses an ultra-micro device welding machine. A pressure head on an elastic regulating device descends to press a product onto a temperature regulating device. The temperature regulating device performs heating welding and cools after welding. The welding pressure can be balanced and an over-travel warning can be given.
[0036] The above description is only an embodiment of the present invention, and does not limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made by using the contents of the specification and drawings of the present invention, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.
Claims
1. An ultra-micro device welding machine, characterized in that: include: Base assembly (1); A temperature regulating device (2) mounted on the base assembly (1) and used for controlling the temperature; The elastic adjustment device (3) is arranged above the temperature adjustment device (2) to adjust the downward pressing distance and balance the pressing force, and comprises a mounting plate (31), a power module (32), a lifting block (33), a pressure balancing assembly (34), a pressure head assembly (35), a balanced linear slide rail (36) and a laser sensor (37). The mounting plate (31) is equipped with a power module (32), the power module (32) drives the lifting block (33) to move up and down, the lifting block (33) is equipped with a pressure balancing assembly (34), the elastic plate of the pressure balancing assembly (34) is fixedly connected to the pressure head assembly (35), the pressure head assembly (35) is slidably connected to the mounting plate (31) via the balanced linear slide rail (36), and the mounting plate (31) is also equipped with a laser sensor (37) for detecting the distance to issue an over-travel warning.
2. The ultra-micro device welding machine according to claim 1, characterized in that: The pressure balancing assembly (34) comprises a spring support rod (341), an elastic plate (342), a buffer spring (343) and a guide block (344); the spring support rod (341) is vertically mounted on the lifting block (33); the elastic plate (342) is sleeved on the spring support rod (341); buffer springs (343) are mounted on the spring support rods (341) above and below the elastic plate (342); the upper end of the spring support rod (341) is sleeved on the guide block (344); and the guide block (344) is fixedly connected relative to the mounting plate (31).
3. The ultra-micro device welding machine according to claim 1, characterized in that: The pressure head assembly (35) comprises a connecting plate (351), a pressure head connecting seat (352) mounted on the connecting plate (351), and a ceramic pressure head (353) mounted on the pressure head connecting seat (352).
4. The ultra-micro device welding machine according to claim 1, characterized in that: The power module (32) comprises a motor (321) and a screw rod (322) driven to rotate by the motor (321), and a screw rod nut on the screw rod (322) is fixedly connected to the lifting block (33).
5. The ultra-micro device welding machine according to claim 1, characterized in that: The temperature regulating device (2) comprises a bottom plate (21), a heat insulating plate (22), a heating and cooling plate (23), a heating rod (24), a temperature sensor (25) and a return pipe (26); the heating and cooling plate (23) is arranged on the bottom plate (21) via the heat insulating plate (22); the heating and cooling plate (23) comprises an upper plate (231) and a lower plate (232); two heating rods (24) and a temperature sensor (25) are installed on the opposite surfaces of the upper plate (231) and the lower plate (232); a cooling return channel (230) is also provided on the opposite surfaces of the upper plate (231) and the lower plate (232); and both ends of the cooling return channel (230) are externally connected to a coolant via a return pipe (26).
6. The ultra-micro device welding machine according to claim 1, characterized in that: The base assembly (1) comprises a workbench (11), four adjustment bases (12) mounted on the lower end of the workbench (11), and two upright plates (13) vertically mounted on the workbench (11).