Circular seam welding device for air cylinder
By designing the outer cylinder, side cover, rotating ring and gas filter device of the air storage cylinder ring seam welding device, the problems of smoke pollution and safety in the welding process are solved, and the sealing and flue gas filtration in the welding process are realized, which improves the Cleanliness and operational safety of the working environment.
Patent Information
- Application Number
- CN202421316977.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-07
- Publication Date
- 2025-02-25
- Estimated Expiration
- 2034-06-07
AI Technical Summary
The existing gas cylinder ring seam welding device lacks a protective structure during the welding process, resulting in smoke and dust contamination of the working environment and sparks splashing, which makes it insufficient safety.
A gas storage cylinder ring seam welding device is designed, including an outer cylinder, a side cover, a rotating ring, a linear drive mechanism and a gas filter device. The main body of the gas storage cylinder and the end cap are fixed in the sealing space through a clamping mechanism, and the welding mechanism is driven by a rotating ring to perform welding, and the flue gas is filtered through the gas filter device.
It effectively prevents the leakage of flue gas during welding, improves the cleanliness of the working environment, and improves the physical and mental health of the operator through the gas filtration device, and improves the safety of the welding process.
Smart Images

Figure CN222520411U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of automobile parts manufacturing, in particular to a gas storage cylinder annular seam welding device. Background Art
[0002] The air reservoir is a gas storage device in the automobile braking system, which is used to store the gas compressed by the air compressor. The air reservoir is generally composed of a cylinder body and end caps welded together. The welding quality often determines the airtightness, compressive strength and other properties of the air reservoir.
[0003] A Chinese patent with authorization announcement number CN206578452U discloses an automatic circumferential seam welding device for automobile gas cylinders, including a base, two mutually symmetrical machine bases on the base, a gas cylinder bracket located between the two machine bases, and clamping mechanisms respectively arranged on the two machine bases, each clamping mechanism includes a clamping cylinder, a mobile box seat and a gas cylinder end cover clamp, the piston rod of the clamping cylinder is connected to the outer side of the mobile box seat, and the gas cylinder end cover clamp is arranged on the inner side of the mobile box seat; the mobile box seat is also provided with a servo motor, and the servo motor is connected to a rotating shaft arranged along the axial direction of the gas cylinder through a transmission device.
[0004] The above-mentioned disclosed patent still has the following technical defects: the gas cylinder has no enclosure structure during the welding process, the smoke generated by welding will pollute the working environment, and sparks fly during the welding process, and its safety needs to be improved. Utility Model Content
[0005] The utility model aims to solve the problems existing in the background technology and proposes a gas storage cylinder girth welding device.
[0006] The technical solution of the utility model is a gas storage cylinder girth welding device, comprising:
[0007] A base A and an outer cylinder arranged above the base A, on which a clamping mechanism A is installed;
[0008] Two side covers, the two side covers are respectively placed on both sides of the outer cylinder, and the two side covers are both installed with a clamping mechanism B; a base B is provided directly below the two side covers, and a support rod is connected between the base B and the side cover on the corresponding side;
[0009] Two linear drive mechanisms B, which are respectively installed at two ends of the base A and are used to drive the bases B on both sides to move;
[0010] Two rotating rings, which are rotatably mounted on the two ends of the outer cylinder respectively, and the outer cylinder is equipped with two driving mechanisms respectively used to drive the rotating rings on both sides to rotate;
[0011] Two welding mechanisms, the two welding mechanisms are respectively installed on the rotating rings on both sides;
[0012] The gas filtering device is installed on the outer cylinder.
[0013] Preferably, a linear drive mechanism A is installed on the base A for driving the outer cylinder to rise and fall.
[0014] Preferably, the clamping mechanism A includes a servo motor C, a gear C and two clamping parts A. A motor bracket is installed on the outer cylinder, the servo motor C is installed on the motor bracket, the gear C is connected to the output shaft of the servo motor C, and the clamping part A includes an arc-shaped clamping plate B, a connecting rod and a rack B. The arc-shaped clamping plate B is arranged on the inner side of the outer cylinder, the connecting rod movably passes through the side wall of the outer cylinder, and the two ends of the connecting rod are respectively connected to the arc-shaped clamping plate B and the rack B, and the two racks B are both meshed with the gear C.
[0015] Preferably, the clamping mechanism B includes a servo motor A, a gear A and two clamping parts B, the servo motor A is installed on the side cover, the gear A is installed on the output shaft of the servo motor A, the clamping part B includes an arc-shaped clamping plate A and a rack A, the arc-shaped clamping plate A is arranged on the inner side of the side cover, the rack A is connected to the arc-shaped clamping plate A, and the two racks A are both engaged with the gear A; guide rods are connected to both ends of the inner side of the side cover, and the two arc-shaped clamping plates A are both slidably installed on the two guide rods.
[0016] Preferably, the driving mechanism includes a servo motor B, a gear B and a gear ring. The servo motor B is installed at the end of the outer cylinder. The gear B is connected to the output shaft of the servo motor B. The gear ring is fixed to the outer periphery of the rotating ring and meshes with the gear B.
[0017] Preferably, the gas filtering device includes a purification box, an air pump and a gas purifier. The purification box is installed on the outer cylinder, the air pump is installed on the purification box, the input end of the air pump is connected to the interior of the outer cylinder, and the output end of the air pump is connected to the interior of the purification box. An exhaust pipe is provided on the purification box, and the gas purifier is installed on the exhaust pipe.
[0018] Compared with the prior art, the utility model has the following beneficial technical effects: by providing an outer cylinder and two side covers, the technical solution can place the main body and the end cover part on the gas storage cylinder in a sealed space to prevent the leakage of smoke during the welding process, and the installed gas filter device can filter the smoke to ensure the physical and mental health of the operator. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is a structural schematic diagram of the utility model.
[0020] Figure 2 It is a structural schematic diagram of the outer cylinder and the clamping mechanism A in the utility model.
[0021] Figure 3 It is a structural schematic diagram of the side cover and the clamping mechanism B in the utility model.
[0022] Figure 4 for Figure 1 Schematic diagram of the local enlarged structure at A.
[0023] Figure 5 for Figure 1 Schematic diagram of the local enlarged structure at point B.
[0024] Figure numerals: 1. outer cylinder; 2. side cover; 3. linear drive mechanism A; 4. rotating ring; 51. base A; 52. base B; 6. support rod; 7. linear drive mechanism B; 8. purification box; 9. air pump; 10. exhaust pipe; 11. gas purifier; 121. servo motor A; 122. gear A; 123. rack A; 13. arc-shaped splint A; 14. guide rod; 151. servo motor B; 152. gear B; 153. gear ring; 16. arc-shaped splint B; 171. servo motor C; 172. gear C; 173. rack B; 18. motor bracket; 19. connecting rod. DETAILED DESCRIPTION
[0025] Embodiment 1
[0026] like Figure 1-Figure 5 As shown, a gas cylinder annular seam welding device proposed in this embodiment includes an outer cylinder 1, a gas filtering device, a base A51, two side covers 2, two rotating rings 4, two linear drive mechanisms B7 and two welding mechanisms.
[0027] The outer cylinder 1 is arranged above the base A51, and a clamping mechanism A is installed on the outer cylinder 1. The clamping mechanism A includes a servo motor C171, a gear C172 and two clamping parts A. A motor bracket 18 is installed on the outer cylinder 1. The servo motor C171 is installed on the motor bracket 18. The gear C172 is connected to the output shaft of the servo motor C171. The clamping part A includes an arc clamping plate B16, a connecting rod 19 and a rack B173. The arc clamping plate B16 is arranged on the inner side of the outer cylinder 1. The connecting rod 19 movably penetrates the outer cylinder 1. The two ends of the connecting rod 19 are respectively connected to the arc-shaped clamping plate B16 and the rack B173. The two racks B173 are meshed with the gear C172. The servo motor C171 is started to drive the gear C172 to rotate. The rotation of the gear C172 drives the two racks B173 to move synchronously. The rack B173 drives the connecting rod 19 to move. The connecting rod 19 drives the arc-shaped clamping plate B16 to move. By driving the two arc-shaped clamping plates B16 to approach each other, the clamping work of the gas cylinder body can be achieved.
[0028] The two side covers 2 are respectively placed on both sides of the outer cylinder 1. The two side covers 2 are both installed with a clamping mechanism B. The clamping mechanism B includes a servo motor A121, a gear A122 and two clamping parts B. The servo motor A121 is installed on the side cover 2, and the gear A122 is installed on the output shaft of the servo motor A121. The clamping part B includes an arc-shaped clamping plate A13 and a rack A123. The arc-shaped clamping plate A13 is arranged on the inner side of the side cover 2, and the rack A123 is connected to the arc-shaped clamping plate A13. The two racks A123 are meshed with the gear A122. The inner ends of the side cover 2 are both connected with a guide rod 14. The two arc-shaped clamping plates A13 are connected to the inner side of the side cover 2. They are both slidably installed on the two guide rods 14, and the servo motor A121 is started to drive the gear A122 to rotate. The rotation of the gear A122 drives the two racks A123 to move synchronously, and the two racks A123 respectively drive the two arc-shaped clamping plates A13 to move, and the two arc-shaped clamping plates A13 are driven to approach each other, so as to achieve the fixation of the end cover; a base B52 is provided directly below the two side covers 2, and a support rod 6 is connected between the base B52 and the side cover 2 on the corresponding side; two linear drive mechanisms B7 are respectively installed at both ends of the base A51 and are respectively used to drive the base B52 on both sides to move.
[0029] The two rotating rings 4 are rotatably mounted on the two ends of the outer cylinder 1 respectively. Two driving mechanisms are mounted on the outer cylinder 1 respectively for driving the rotating rings 4 on both sides to rotate. The driving mechanisms include a servo motor B151, a gear B152 and a gear ring 153. The servo motor B151 is mounted on the end of the outer cylinder 1. The gear B152 is connected to the output shaft of the servo motor B151. The gear ring 153 is fixed on the outer periphery of the rotating ring 4 and meshes with the gear B152. Starting the servo motor B151 can drive the gear B152 to rotate. The rotation of the gear B152 then drives the gear ring 153 to rotate, thereby realizing the driving of the rotating ring 4. The two welding mechanisms are respectively mounted on the rotating rings 4 on both sides.
[0030] The gas filtering device is installed on the outer cylinder 1, and the gas filtering device includes a purification box 8, an air pump 9 and a gas purifier 11. The purification box 8 is installed on the outer cylinder 1, and the air pump 9 is installed on the purification box 8. The input end of the air pump 9 is connected to the interior of the outer cylinder 1, and the output end of the air pump 9 is connected to the interior of the purification box 8. The purification box 8 is connected to an exhaust pipe 10, and the gas purifier 11 is installed on the exhaust pipe 10.
[0031] When welding, the main body of the gas cylinder is inserted into the inner side of the outer cylinder 1, and then the main body is clamped by the provided clamping mechanism A. Then, the two end covers of the gas cylinder are respectively placed in the side covers 2 on both sides, and the end covers are clamped by the provided clamping mechanism B. Then, the linear drive mechanisms B7 on both sides are started to work, so that the ends of the side covers 2 are moved and placed on the inner side of the rotating ring 4 to form a relatively closed space. A certain welding gap is retained between the side covers 2 and the outer cylinder 1, and then the rotating rings 4 on both sides are driven to rotate by the two installed drive mechanisms. 4 rotates, thereby driving the welding mechanism to rotate. The welding gun part of the welding mechanism is placed on the inner side of the rotating ring 4. The welding work of the weld seam is completed during the rotation process. During the welding process, the air pump 9 can be started to work to move the smoke inside the outer tube 1 into and out of the purification box 8. The smoke is discharged through the exhaust pipe 10. The smoke can be filtered by the set gas purifier 11. A ventilation pipe can be installed on the outer tube 1, and a one-way valve is installed on the ventilation pipe. The one-way valve only allows gas to enter the inner part of the outer tube 1 through the ventilation pipe, thereby preventing the outer tube 1 from being pressurized during the exhaust process.
[0032] Embodiment 2
[0033] like Figure 1 As shown, the present embodiment proposes a gas cylinder circumferential seam welding device. Compared with the first embodiment, in the present embodiment, a linear drive mechanism A3 for driving the outer cylinder 1 to rise and fall is installed on the base A51; after the welding work is completed, the fixation of the gas cylinder is released, and the linear drive mechanisms B7 on both sides are started to drive the side covers 2 to move, so that the two side covers 2 are away from the outer cylinder 1, and then the linear drive mechanism A3 is started to drive the outer cylinder 1 to move downward, so as to facilitate the removal of the welded gas cylinder from the inside of the outer cylinder 1.
[0034] The implementation modes of the present invention are described in detail above in conjunction with the accompanying drawings, but the present invention is not limited thereto, and various changes can be made within the knowledge scope of technicians in the relevant technical field without departing from the purpose of the present invention.
Claims
1. A gas cylinder girth welding device, characterized in that: include: A base A (51) and an outer cylinder (1) arranged above the base A, wherein a clamping mechanism A is installed on the outer cylinder (1); Two side covers (2), the two side covers (2) are respectively placed on both sides of the outer cylinder (1), and the two side covers (2) are both installed with a clamping mechanism B; a base B (52) is provided directly below the two side covers (2), and a support rod (6) is connected between the base B (52) and the side cover (2) on the corresponding side; Two linear drive mechanisms B (7), the two linear drive mechanisms B (7) are respectively installed at two ends of the base A (51) and are respectively used to drive the bases B (52) on both sides to move; Two rotating rings (4), the two rotating rings (4) are rotatably mounted on the two ends of the outer cylinder (1), and the outer cylinder (1) is provided with two driving mechanisms for driving the rotating rings (4) on both sides to rotate respectively; Two welding mechanisms, the two welding mechanisms are respectively mounted on the rotating ring (4) on both sides; A gas filtering device is installed on the outer cylinder (1).
2. A gas cylinder girth welding device according to claim 1, characterized in that: A linear drive mechanism A (3) for driving the outer cylinder (1) to rise and fall is installed on the base A (51).
3. The gas cylinder girth welding device according to claim 1, characterized in that: The clamping mechanism A comprises a servo motor C (171), a gear C (172) and two clamping parts A. A motor bracket (18) is mounted on the outer cylinder (1). The servo motor C (171) is mounted on the motor bracket (18). The gear C (172) is connected to the output shaft of the servo motor C (171). The clamping part A comprises an arc-shaped clamping plate B (16), a connecting rod (19) and a rack B (173). The arc-shaped clamping plate B (16) is arranged on the inner side of the outer cylinder (1). The connecting rod (19) movably penetrates the side wall of the outer cylinder (1). The two ends of the connecting rod (19) are respectively connected to the arc-shaped clamping plate B (16) and the rack B (173). The two racks B (173) are both meshed with the gear C (172).
4. The gas cylinder girth welding device according to claim 1, characterized in that: The clamping mechanism B comprises a servo motor A (121), a gear A (122) and two clamping parts B. The servo motor A (121) is mounted on the side cover (2). The gear A (122) is mounted on the output shaft of the servo motor A (121). The clamping part B comprises an arc-shaped clamping plate A (13) and a rack A (123). The arc-shaped clamping plate A (13) is arranged on the inner side of the side cover (2). The rack A (123) is connected to the arc-shaped clamping plate A (13). Both racks A (123) are meshed with the gear A (122). Both ends of the inner side of the side cover (2) are connected to guide rods (14). Both arc-shaped clamping plates A (13) are slidably mounted on the two guide rods (14).
5. The gas cylinder girth welding device according to claim 1, characterized in that: The driving mechanism comprises a servo motor B (151), a gear B (152) and a gear ring (153). The servo motor B (151) is mounted at the end of the outer cylinder (1). The gear B (152) is connected to the output shaft of the servo motor B (151). The gear ring (153) is fixed to the outer periphery of the rotating ring (4) and meshes with the gear B (152).
6. The gas cylinder girth welding device according to claim 1, characterized in that: The gas filtering device comprises a purification box (8), an air pump (9) and a gas purifier (11); the purification box (8) is mounted on an outer cylinder (1); the air pump (9) is mounted on the purification box (8); the input end of the air pump (9) is connected to the interior of the outer cylinder (1); the output end of the air pump (9) is connected to the interior of the purification box (8); an exhaust pipe (10) is arranged on the purification box (8); and the gas purifier (11) is mounted on the exhaust pipe (10).
Citation Information
Patent Citations
Automatic circular seam welding device of gas receiver for car
CN206578452U