Shield pulping equipment

By designing a pulping equipment for shield construction, using spiral impellers and stirring leaves for rapid mixing, and flushing the inner wall through the nozzle, the problems of low mortar preparation efficiency and short service life in the prior art are solved, and the problem of low mortar preparation efficiency and short equipment service life in the prior art is achieved. Efficient mixing and efficient rinsing effect.

CN222521666UActive Publication Date: 2025-02-25GUANGXI YISHENG LIVABLE BUILDING MATERIALS TECH CO LTD
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Patent Information

Application Number
CN202421101518.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-20
Publication Date
2025-02-25
Estimated Expiration
2034-05-20

AI Technical Summary

Technical Problem

During the preparation of existing mortar, the materials and stirring liquid need to be placed inside the mixing tank to stir, resulting in a long stirring time and low efficiency; the residual materials tend to adhere to the inner wall of the tank after stirring, affecting the next mixing work and shortening the life of the tank body.

Method used

A shield pulping equipment is designed to mix the spiral impeller and the stirring blade by motor-driven, and the inner wall is flushed by a motor-driven spray head to achieve rapid mixing and effective flushing.

Benefits of technology

It improves the efficiency of mortar preparation, reduces stirring time, avoids adhesion of residual materials, and extends the service life of the equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses shield pulping equipment, and relates to the technical field of mortar preparation. The device comprises an L-shaped base, a material tank is fixedly connected to the position, close to the center of the top, of the side end of the L-shaped base, a liquid storage barrel is fixedly connected to the end, away from the L-shaped base, of the material tank, a long cylinder is fixedly connected to the position, located below the material tank, of the side end of the L-shaped base, and a spiral impeller is rotationally connected between the inner walls of the long cylinder. The bottom ends of the material tank and the liquid storage barrel are fixedly connected with the long cylinder; according to the utility model, the motor is operated, and the screw rod, the sliding block, the limiting shaft, the outer cover, the spray head and the water pipe are matched with one another, so that the effect of spraying the inner wall of the mixing barrel is realized, and the problem that part of excess materials are adhered to the inner wall of the stirring tank after the stirring blades and materials are stirred and discharged by the stirring tank is solved; if the tank body is not washed away in time, the next mixing work is influenced, and the service life of the tank body is shortened.
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Description

Technical Field

[0001] The utility model relates to the technical field of mortar preparation, in particular to shield mortar making equipment. Background Art

[0002] The shield tunnel boring machine is an important construction machinery in shield construction. Due to the advantages of shield construction such as safety, reliability, low environmental impact, low labor intensity, small earthwork volume and high efficiency, it is widely used in urban rail, water conservancy, municipal engineering, mining, highway, railway tunnel and other fields. Because shield tunnel boring machines are often constructed in complex and long-distance working environments, their transmission system must be able to withstand heavy loads and large impacts, and have functions such as in-hole tool change. The slurry balance shield can send the prepared mud into the mud and water bin to form a water-impermeable mud film at the excavation face. The pressure established by the mud film balances the water and soil pressure of the heading face and supports the tunnel heading face;

[0003] In the preparation process of existing mortar, the materials and stirring liquid are placed inside the stirring tank for stirring, which results in a long stirring time. The stirring liquid can only be added after the materials are completely mixed, which reduces the stirring efficiency. At the same time, after the stirring tank stirs the stirring blades and the materials and discharges the materials, some residual materials will adhere to the inner wall of the stirring tank. If they are not rinsed off in time, it will not only affect the next mixing work, but also shorten the service life of the tank. In view of the above problems, the inventor proposes a shield slurrying equipment to solve the above problems. Utility Model Content

[0004] In order to solve the problems that materials and stirring liquid are placed inside the stirring tank for stirring during the preparation process, which results in a long stirring time and the stirring liquid can be added only after the materials are completely mixed, thereby reducing the stirring efficiency, and after the stirring tank stirs the stirring blades and the materials and discharges the materials, some residual materials will adhere to the inner wall of the stirring tank. If they are not rinsed off in time, the next mixing work will be affected and the service life of the tank will be reduced; the purpose of the utility model is to provide a shield pulping equipment.

[0005] In order to solve the above technical problems, the utility model adopts the following technical scheme: a shield pulping equipment, including an L-base, a material tank is fixedly connected to the side end of the L-base near the top center, a liquid storage barrel is fixedly connected to the end of the material tank away from the L-base, a long cylinder is fixedly connected to the side end of the L-base and located below the material tank, a spiral impeller is rotatably connected between the inner walls of the long cylinder, and the bottom ends of the material tank and the liquid storage barrel are both fixedly connected to the long cylinder, a mixing barrel is fixedly connected to the top of the L-base near the center of one side, a top cover is detachably connected to the top of the mixing barrel, a water barrel is fixedly connected to the center of the bottom end of the top cover, a plurality of nozzles are fixedly connected to the outer ring of the water barrel, an outer cover is slidably connected to the inner center of the top cover, and the outer cover is sleeved on the outer ring of the water barrel, a water pipe is fixedly connected to the center of the top end of the top cover, and the bottom end of the water pipe passes through the top cover and is fixedly connected to the water barrel.

[0006] Preferably, a U-plate is fixedly connected at the center of the top end of the top cover, and a water pipe runs through the center of the U-plate, side plates are symmetrically fixedly connected to both side ends of the U-plate near the center, sliders are symmetrically fixedly connected to the top end of the outer cover near the center, a limited axis is fixedly connected to the top end of the top cover near the center, and one of the sliders is slidably connected to the outer ring of the limited axis, and the top end of the limited axis contacts the bottom end of the side plate.

[0007] Preferably, a screw is rotatably connected to the top of the top cover near the center, and another slider is rotatably connected to the outer ring of the screw through a thread, a motor is fixedly connected to the top of one of the side panels near one side, the output end of the motor passes through the side panel and is fixedly connected to the screw, a clamping plate is fixedly connected to the outer ring of the top cover near the top, a clamping seat is fixedly connected to the outer ring of the mixing barrel near the top, and the clamping seat is adapted to the clamping plate, and a discharge pipe is fixedly connected to the outer ring of the mixing barrel near the bottom.

[0008] Preferably, a second rotating shaft is rotatably connected to the center of the inner wall of the bottom end of the mixing barrel, a third motor is fixedly connected to the center of the bottom end of the mixing barrel, and an output end of the third motor passes through the mixing barrel and is fixedly connected to the second rotating shaft.

[0009] Preferably, a rotating shaft 1 is rotatably connected at the center between the inner walls of the material tank, a motor 2 is fixedly connected to the L seat at one end away from the mixing barrel and near the top center, the output end of the motor 2 passes through the L seat and is fixedly connected to the rotating shaft 1, a motor 1 is fixedly connected to the side end of the L seat and located below the motor 2, and the output end of the motor 1 passes through the L seat and is fixedly connected to the spiral impeller.

[0010] Compared with the prior art, the beneficial effects of the utility model are:

[0011] 1. The utility model solves the problem that the material and the stirring liquid are placed inside the stirring tank for stirring during the preparation process by running the motor 2, the motor 1 and the motor 3, and then the spiral impeller, the rotating shaft 2 and the discharge pipe cooperate with each other, which results in a long stirring time and the stirring liquid can be placed in the stirring tank only after the material is completely mixed, resulting in reduced stirring efficiency.

[0012] 2. In the utility model, the motor is operated, and then the screw rod and the slider, the limiting shaft, the outer cover, the nozzle and the water pipe cooperate with each other, thereby achieving the effect of spraying the inner wall of the mixing barrel, thereby solving the problem that after the stirring tank stirs the stirring blades and the materials and discharges the materials, some residual materials will adhere to the inner wall of the stirring tank. If they are not rinsed off in time, it will affect the next mixing work and reduce the service life of the tank. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0014] Figure 1 It is a schematic diagram of the overall structure of the utility model.

[0015] Figure 2 This is a schematic diagram of the cross-sectional structure of the mixing barrel of the utility model.

[0016] Figure 3 This is a schematic diagram of the cross-sectional structure of the material tank of the utility model.

[0017] Figure 4 For this utility model Figure 2 Enlarged structural diagram at A in the middle.

[0018] In the figure: 1. L seat; 11. Motor 1; 12. Motor 2; 13. Liquid storage barrel; 2. Material tank; 21. Rotating shaft 1; 22. Long cylinder; 23. Spiral impeller; 3. Mixing barrel; 31. Motor 3; 32. Discharging pipe; 33. Rotating shaft 2; 34. Card seat; 36. Top cover; 37. Card plate; 39. Water cylinder; 310. Spray nozzle; 311. Outer cover; 312. U plate; 313. Side plate; 314. Screw rod; 315. Slider; 316. Motor; 317. Limiting shaft; 318. Water pipe. DETAILED DESCRIPTION

[0019] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0020] Example: Figure 1-4 As shown, the utility model provides a technical solution: a shield pulping equipment, including an L seat 1, a material tank 2 is fixedly connected to the side end of the L seat 1 near the top center, a liquid storage barrel 13 is fixedly connected to the end of the material tank 2 away from the L seat 1, a long cylinder 22 is fixedly connected to the side end of the L seat 1 and located below the material tank 2, a spiral impeller 23 is rotatably connected between the inner walls of the long cylinder 22, and the bottom ends of the material tank 2 and the liquid storage barrel 13 are fixedly connected to the long cylinder 22, and a mixing barrel 3 is fixedly connected to the top of the L seat 1 near the center of one side, and the top of the mixing barrel 3 is detachable A top cover 36 is connected in a fixed manner, a water cylinder 39 is fixedly connected at the center of the bottom end of the top cover 36, a plurality of nozzles 310 are fixedly connected to the outer ring of the water cylinder 39, an outer cover 311 is slidably connected to the inner center of the top cover 36, the outer cover 311 is arranged on the outer ring of the nozzle 310 to prevent the nozzle 310 from being blocked when mixing is carried out inside the mixing barrel 3, and the outer cover 311 is sleeved on the outer ring of the water cylinder 39, a water pipe 318 is fixedly connected at the center of the top end of the top cover 36, and the bottom end of the water pipe 318 passes through the top cover 36 and is fixedly connected to the water cylinder 39.

[0021] A U-plate 312 is fixedly connected at the center of the top of the top cover 36 , and a water pipe 318 passes through the center of the U-plate 312 . Side plates 313 are symmetrically fixedly connected to both sides of the U-plate 312 near the center.

[0022] By adopting the above technical solution, the U plate 312 is provided to install and fix the two side plates 313, so as to ensure the normal operation of the screw rod 314 and the limiting shaft 317.

[0023] The top of the outer cover 311 is symmetrically fixedly connected with a slider 315 near the center, and the top of the top cover 36 is fixedly connected with a limiting shaft 317 near the center, and one of the sliders 315 is slidably connected to the outer ring of the limiting shaft 317, and the top of the limiting shaft 317 contacts the bottom of the side plate 313.

[0024] By adopting the above technical solution, the limiting shaft 317 is provided to cooperate with the screw rod 314 to achieve the effect of the outer cover 311 rising.

[0025] A screw rod 314 is rotatably connected to the top of the top cover 36 near the center, and another slider 315 is rotatably connected to the outer circle thread of the screw rod 314. A motor 316 is fixedly connected to the top of one side plate 313 near one side, and the output end of the motor 316 passes through the side plate 313 and is fixedly connected to the screw rod 314.

[0026] By adopting the above technical solution, the motor 316 is operated to rotate the screw rod 314 which is fixedly connected, thereby causing the slider 315 which is rotatably connected by the thread to rise.

[0027] A clamping plate 37 is fixedly connected to the outer ring of the top cover 36 near the top, a clamping seat 34 is fixedly connected to the outer ring of the mixing barrel 3 near the top, and the clamping seat 34 is adapted to the clamping plate 37, and a discharge pipe 32 is fixedly connected to the outer ring of the mixing barrel 3 near the bottom.

[0028] By adopting the above technical solution, the clamping plate 37 and the clamping seat 34 are provided in order to limit the top cover 36 above the mixing barrel 3.

[0029] A second rotating shaft 33 is rotatably connected at the center of the inner wall of the bottom end of the mixing barrel 3 , a third motor 31 is fixedly connected at the center of the bottom end of the mixing barrel 3 , and an output end of the third motor 31 passes through the mixing barrel 3 and is fixedly connected to the second rotating shaft 33 .

[0030] By adopting the above technical solution, the motor three 31 is operated, so that the fixedly connected rotating shaft two 33 drives the stirring blade to rotate.

[0031] A rotating shaft 21 is rotatably connected between the inner walls of the material tank 2 at the center, and a motor 12 is fixedly connected to the end of the L seat 1 away from the mixing barrel 3 and near the top center. The output end of the motor 12 passes through the L seat 1 and is fixedly connected to the rotating shaft 21.

[0032] By adopting the above technical solution, the motor 2 12 is operated so that the fixedly connected rotating shaft 1 21 drives the mixing blades to rotate.

[0033] A motor 11 is fixedly connected to the side end of the L seat 1 and below the motor 2 12 . The output end of the motor 11 passes through the L seat 1 and is fixedly connected to the spiral impeller 23 .

[0034] By adopting the above technical solution, the motor 11 is operated, so that the fixedly connected spiral impeller 23 rotates.

[0035] Working principle: Before using the device, the water pipe 318 needs to be connected to the external water source, and then the mixed liquid is added into the liquid storage barrel 13, and the material is poured into the material tank 2, and then the motor 2 12 is operated to rotate the fixedly connected shaft 1 21, so as to achieve the effect of mixing the materials, and then the two valves are opened and the motor 1 1 is operated at the same time, so that the mixed material and the mixed liquid are transported to the long cylinder 22, and the operation of the motor 1 11 causes the fixedly connected spiral impeller 23 to rotate, so that the preliminarily mixed material and the mixed liquid are preliminarily mixed while being transported to the mixing barrel 3, and finally the motor 3 31 is operated, so that the fixedly connected shaft 2 33 drives the stirring blade to rotate, thereby achieving the work of stirring and mixing the mixed liquid and the material, and finally the material can be discharged outwardly through the discharge pipe 32, thereby solving the problem that the material and the stirring liquid are placed inside the stirring tank for stirring during the preparation process, which results in a long stirring time, and the stirring liquid can be placed in the stirring tank only after the material is completely mixed, resulting in reduced stirring efficiency.

[0036] After the mixed slurry in the mixing barrel 3 is discharged, the motor 316 can be operated to rotate the fixedly connected screw rod 314, so that one of the sliders 315 connected by the threaded rotation is raised, and then the outer cover 311 fixedly connected to the two sliders 315 is raised with the cooperation of the other slider 315 and the limit shaft 317. At this time, a plurality of nozzles 310 can be opened, and then spraying is carried out under the action of the water pipe 318 and the water cylinder 39, thereby achieving the effect of spraying the inner wall of the mixing barrel 3, thereby solving the problem that after the mixing tank stirs the stirring blades and the material and discharges the material, some residual material will adhere to the inner wall of the mixing tank. If it is not rinsed off in time, it will affect the next mixing work and reduce the service life of the tank.

[0037] Obviously, those skilled in the art can make various changes and modifications to the present invention without departing from the spirit and scope of the present invention. Thus, if these modifications and variations of the present invention fall within the scope of the claims of the present invention and their equivalents, the present invention is also intended to include these modifications and variations.

Claims

1. A shield slurry making device, comprising an L-base (1), characterized in that: A material tank (2) is fixedly connected to the side end of the L seat (1) near the center of the top, and a liquid storage barrel (13) is fixedly connected to the end of the material tank (2) away from the L seat (1). A long cylinder (22) is fixedly connected to the side end of the L seat (1) and located below the material tank (2). A spiral impeller (23) is rotatably connected between the inner walls of the long cylinder (22), and the bottom ends of the material tank (2) and the liquid storage barrel (13) are fixedly connected to the long cylinder (22). A mixing barrel (3) is fixedly connected to the top end of the L seat (1) near the center of one side. The top of the mixing barrel (3) is detachably connected to a top cover (36), the center of the bottom end of the top cover (36) is fixedly connected to a water cylinder (39), the outer ring of the water cylinder (39) is fixedly connected to a plurality of nozzles (310), the inner center of the top cover (36) is slidably connected to an outer cover (311), and the outer cover (311) is sleeved on the outer ring of the water cylinder (39), the center of the top end of the top cover (36) is fixedly connected to a water pipe (318), and the bottom end of the water pipe (318) passes through the top cover (36) and is fixedly connected to the water cylinder (39).

2. A shield slurry making equipment as claimed in claim 1, characterized in that: A U-plate (312) is fixedly connected at the center of the top of the top cover (36), and a water pipe (318) passes through the center of the U-plate (312). Side plates (313) are symmetrically fixedly connected to both side ends of the U-plate (312) near the center.

3. A shield slurry making equipment as claimed in claim 2, characterized in that: The top of the outer cover (311) is symmetrically fixedly connected with a slider (315) near the center, the top of the top cover (36) is fixedly connected with a limiting shaft (317) near the center, and one of the sliders (315) is slidably connected to the outer ring of the limiting shaft (317), and the top of the limiting shaft (317) is in contact with the bottom of the side plate (313).

4. A shield slurry making equipment as claimed in claim 3, characterized in that: A screw rod (314) is rotatably connected to the top of the top cover (36) near the center, and another slider (315) is rotatably connected to the outer ring thread of the screw rod (314). A motor (316) is fixedly connected to the top of one of the side plates (313) near one side, and the output end of the motor (316) passes through the side plate (313) and is fixedly connected to the screw rod (314).

5. A shield slurry making equipment as claimed in claim 1, characterized in that: The outer ring of the top cover (36) is fixedly connected to a clamping plate (37) near the top, the outer ring of the mixing barrel (3) is fixedly connected to a clamping seat (34) near the top, and the clamping seat (34) is adapted to the clamping plate (37), and the outer ring of the mixing barrel (3) is fixedly connected to a discharge pipe (32) near the bottom.

6. A shield slurry making equipment as claimed in claim 1, characterized in that: A second rotating shaft (33) is rotatably connected at the center of the inner wall of the bottom end of the mixing barrel (3), and a third motor (31) is fixedly connected at the center of the bottom end of the mixing barrel (3). The output end of the third motor (31) passes through the mixing barrel (3) and is fixedly connected to the second rotating shaft (33).

7. A shield slurry making equipment as claimed in claim 1, characterized in that: A rotating shaft 1 (21) is rotatably connected at the center between the inner walls of the material tank (2), and a motor 2 (12) is fixedly connected at one end of the L seat (1) away from the mixing barrel (3) and near the top center, and the output end of the motor 2 (12) passes through the L seat (1) and is fixedly connected to the rotating shaft 1 (21).

8. A shield slurry making equipment as claimed in claim 7, characterized in that: The side end of the L seat (1) and located below the motor 2 (12) is fixedly connected to the motor 1 (11); the output end of the motor 1 (11) passes through the L seat (1) and is fixedly connected to the spiral impeller (23).