High-frequency welding equipment for plastic gas mold

By injecting cooling water with an air pump in a plastic air-mode high-circumferential wave welding equipment and fixing the cooling box through the adjustment components, the problem of mold sticking caused by excessive temperature is solved, and the welding stability and production efficiency are improved.

CN222522059UActive Publication Date: 2025-02-25TENGZHOU SHIJIA INFLATABLE MOLD CO LTD
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Patent Information

Application Number
CN202421179784.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-28
Publication Date
2025-02-25
Estimated Expiration
2034-05-28

AI Technical Summary

Technical Problem

In plastic air-mode high-circumferential wave welding equipment, when the temperature of the hanging template exceeds a certain value, it is necessary to shut down or manually dissipate heat. Otherwise, the temperature exceeds the melting point of the PET material, which will stick to the mold, resulting in difficulty in demolding and seriously affecting production efficiency.

Method used

A plastic air-mode high-circumferential wave welding equipment is designed, using an air pump to inject cooling water into the cooling box to cool down, and the cooling box is fixed on the top of the template through the adjustment component to ensure that the cooling box can be effectively cooled and fixed when the temperature is too high.

Benefits of technology

It effectively solves the problem of mold sticking caused by excessive temperature, improves the stability of welding, simplifies the fixing and replacement process of the cooling box, and improves production efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the field of plastic gas mold processing, and discloses plastic gas mold high-frequency welding equipment which comprises a base, a high-frequency emitter is fixedly connected to the top of the base, a gas lever is fixedly connected to the interior of the high-frequency emitter, a mold plate is fixedly connected to the output end of the gas lever, and a cooling box is fixedly connected to the top of the mold plate. A water tank is fixedly connected to one side of the outer wall of the base, a second air pump is fixedly connected to one side of the outer wall of the high-frequency transmitter, the output end of the second air pump is fixedly connected to the interior of the cooling box, the input end of the second air pump is fixedly connected to the interior of the water tank, and a first air pump is fixedly connected to one side of the top of the base. According to the utility model, the cooling water in the water tank is discharged into the cooling tank through the air pump II, so that the template can be cooled, and when the template does not need to be cooled, the cooling water in the cooling tank can be discharged back into the water tank through the air pump I, so that the problem that a mold is easily stuck due to over-high welding temperature is solved, and the welding stability of the template is improved.
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Description

Technical Field

[0001] The utility model relates to the field of plastic inflatable mold processing, in particular to a plastic inflatable mold high-frequency welding device. Background Art

[0002] A plastic inflatable mold is a mold used for processing plastic products. It is made of metal materials, usually steel or aluminum alloy, with a complex inner cavity and shape. It is used to inject molten plastic into it and form the required plastic products through cooling and solidification processes. High frequency is a high-frequency electromagnetic field wave that can cause load ions to react. It has been widely used in industrial production and daily life, especially in the plastic processing industry.

[0003] The high-frequency welding equipment for plastic inflatable molds is a special equipment used for processing plastic products. It uses the heat energy generated by the high-frequency electric field to heat the contact surface of the plastic products to a molten state and weld them together by applying pressure. The high-frequency welding equipment usually does not need to add other adhesives or fillers during the welding process. It can directly weld plastic parts together, avoiding the additional costs and complexity that may be caused by using other materials.

[0004] However, during the operation of the high-frequency welding equipment for plastic inflatable molds, when the temperature of the hanging template exceeds a certain value, it is necessary to shut down the machine or dissipate heat manually. Otherwise, the temperature exceeds the melting point of the PET material and the mold will stick, making demolding difficult and seriously affecting production efficiency. Therefore, a high-frequency welding equipment for plastic inflatable molds is proposed to solve the above problems. Utility Model Content

[0005] In order to make up for the above shortcomings, the utility model provides a high-frequency welding device for plastic inflatable molds, aiming to improve the problem that when the temperature of the hanging template exceeds a certain value during operation, the device needs to be shut down or artificially dissipated, otherwise the temperature exceeds the melting point of the PET material and the mold will stick.

[0006] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0007] A high-frequency welding device for plastic inflatable molds, comprising a base, a high-frequency transmitter fixedly connected to the top of the base, an air bar fixedly connected inside the high-frequency transmitter, an output end of the air bar fixedly connected to a template, a cooling box fixedly connected to the top of the template, a water tank fixedly connected to one side of the outer wall of the base, an air pump 2 fixedly connected to one side of the outer wall of the high-frequency transmitter, an output end of the air pump 2 fixedly connected to the inside of the cooling box, an input end of the air pump 2 fixedly connected to the inside of the water tank, an air pump 1 fixedly connected to one side of the top of the base, an output end of the air pump 1 fixedly connected to the inside of the water tank, an input end of the air pump 1 fixedly connected to the inside of the cooling box, a motor fixedly connected to one side of the outer wall of the water tank, a worm fixedly connected to the output end of the motor, a rotating shaft rotatably connected to both sides of the inside of the water tank, a flow stirring rod fixedly connected to one side of the outer wall of the rotating shaft, a worm wheel fixedly connected to one end of the rotating shaft, the worm wheel meshes with the worm, and an adjustment component is provided on the top of the base;

[0008] As a further description of the above technical solution:

[0009] The regulating assembly comprises a temperature control box, the bottom of which is fixedly connected to the top of the base;

[0010] As a further description of the above technical solution:

[0011] The cooling box is internally threaded with a rectangular array of threaded rods, and the template is internally provided with a plurality of annular array slots;

[0012] As a further description of the above technical solution:

[0013] A handle is fixedly connected to the top of the threaded rod, and the handle is arranged at the bottom of the cooling box;

[0014] As a further description of the above technical solution:

[0015] The bottom of the threaded rod is rotatably connected to a push plate, and the cooling box is fixedly connected to a plurality of sliding rods;

[0016] As a further description of the above technical solution:

[0017] The push plate is internally rotatably connected to a transmission rod of an annular array, and one side of the transmission rod is rotatably connected to a slider;

[0018] As a further description of the above technical solution:

[0019] The interior of the slider is slidably connected to the outer wall of the slider rod, and a clamping block is fixedly connected to the bottom of the slider;

[0020] As a further description of the above technical solution:

[0021] The card block is arranged inside the template, and the outer wall of the card block is slidably connected inside the card slot.

[0022] The utility model has the following beneficial effects:

[0023] 1. In the utility model, firstly, the cooling water in the water tank is discharged into the cooling box by the air pump 2, so that the template can be cooled. When cooling is not needed, the cooling water in the cooling box can be discharged back to the water tank by the air pump 1, which solves the problem that the welding temperature is too high and the mold is easy to stick, and improves the stability of the welding.

[0024] 2. In the utility model, the threaded rod is first driven by the handle, and then the transmission rod is driven by the push plate, so as to control the sliding block to slide on the outer wall of the sliding rod, and drive the card block to be stuck in the card slot, so that the cooling box can be fixed on the top of the template, which solves the problem that the cooling box is inconvenient to be fixed on the top of the template, and improves the convenience of fixing and replacing the cooling box. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] Figure 1 This is a three-dimensional schematic diagram of a high-frequency welding device for plastic inflatable molds proposed by the utility model;

[0026] Figure 2 This is a schematic diagram of the base structure of a plastic inflatable mold high-frequency welding device proposed by the utility model;

[0027] Figure 3 This is a schematic diagram of the cross-sectional structure of a water tank of a high-frequency welding device for plastic inflatable molds proposed by the utility model;

[0028] Figure 4 The utility model discloses a cooling box structure schematic diagram of a plastic inflatable mold high-frequency welding device.

[0029] Legend:

[0030] 1. Base; 2. High-frequency transmitter; 3. Air bar; 4. Template; 5. Cooling box; 6. Air pump 1; 7. Air pump 2; 8. Water tank; 9. Temperature control box; 10. Stirring rod; 11. Rotating shaft; 12. Worm gear; 13. Worm; 14. Motor; 15. Handle; 16. Threaded rod; 17. Push plate; 18. Transmission rod; 19. Sliding rod; 20. Sliding block; 21. Card block; 22. Card slot. DETAILED DESCRIPTION

[0031] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0032] Reference Figure 1 - Figure 3 The utility model provides an embodiment: a plastic inflatable mold high-frequency welding device, comprising a base 1, a high-frequency transmitter 2 is fixedly connected to the top of the base 1, a gas bar 3 is fixedly connected to the inside of the high-frequency transmitter 2, a template 4 is fixedly connected to the output end of the gas bar 3, a cooling box 5 is fixedly connected to the top of the template 4, a water tank 8 is fixedly connected to one side of the outer wall of the base 1, an air pump 7 is fixedly connected to one side of the outer wall of the high-frequency transmitter 2, the output end of the air pump 7 is fixedly connected to the inside of the cooling box 5, and the input end of the air pump 7 is fixedly connected Inside the water tank 8, an air pump 6 is fixedly connected to one side of the top of the base 1, the output end of the air pump 6 is fixedly connected to the inside of the water tank 8, the input end of the air pump 6 is fixedly connected to the inside of the cooling box 5, a motor 14 is fixedly connected to one side of the outer wall of the water tank 8, a worm 13 is fixedly connected to the output end of the motor 14, both sides of the inside of the water tank 8 are rotatably connected to a rotating shaft 11, a stirring rod 10 is fixedly connected to one side of the outer wall of the rotating shaft 11, and a worm gear 12 is fixedly connected to one end of the rotating shaft 11, and the worm gear 12 is meshed with the worm 13;

[0033] Specifically, when the temperature of the template 4 is too high, the cooling water in the water tank 8 can be extracted by the air pump 2 7 and injected into the cooling box 5 to cool the template 4. When the temperature is not high, the cooling water in the cooling box 5 can be extracted by the air pump 1 6 and discharged back into the water tank 8. Inside the water tank 8, the motor 14 drives the worm 13 to rotate. The rotation of the worm 13 will further drive the worm gears 12 on both sides to rotate, so that the rotating shaft 11 rotates accordingly. The rotating shaft 11 can drive the stirring rod 10 to rotate. Through the rotation of the stirring rod 10, the discharged cooling water is quickly mixed with the cooling water in the water tank 8 to achieve dispersed mixing of the cooling water, which can effectively reduce the temperature of the discharged cooling water to keep the cooling water temperature in the water tank 8 stable.

[0034] Reference Figure 1 and Figure 2 A temperature control component is provided on the top of the base 1, and the regulating component includes a temperature control box 9, and the bottom of the temperature control box 9 is fixedly connected to the top of the base 1;

[0035] Specifically, a temperature control box 9 is arranged on the base 1 to monitor the temperature generated by the high-frequency transmitter 2, thereby ensuring accurate temperature control.

[0036] Reference Figure 1 and Figure 4 , the cooling box 5 is internally threadedly connected with a rectangular array of threaded rods 16, a plurality of annular array slots 22 are provided inside the template 4, a handle 15 is fixedly connected to the top of the threaded rod 16, the handle 15 is arranged at the bottom of the cooling box 5, a push plate 17 is rotatably connected to the bottom of the threaded rod 16, a plurality of slide rods 19 are fixedly connected to the cooling box 5, a transmission rod 18 of an annular array is rotatably connected to the push plate 17, a slider 20 is rotatably connected to one side of the transmission rod 18, the slider 20 is internally slidably connected to the outer wall of the slider 19, a card block 21 is fixedly connected to the bottom of the slider 20, the card block 21 is arranged inside the template 4, and the outer wall of the card block 21 is slidably connected to the inside of the card slot 22;

[0037] Specifically, when the handle 15 drives the threaded rod 16 to rotate, the rotation of the threaded rod 16 will push the push plate 17 down, and then the push plate 17 will push the slider 20 through the transmission rod 18, so that the slider 20 slides on the outer wall of the slide rod 19, and the slider 20 will drive the bottom block 21 to slide outward, so that the block 21 is inserted into the slot 22 opened inside the template 4, thereby fixing the cooling box 5 on the template 4.

[0038] Working principle: When the cooling box 5 is fixed on the template 4, the handle 15 can drive the threaded rod 16 to rotate, and the rotation of the threaded rod 16 will push the push plate 17 down, and then the push plate 17 will push the slider 20 through the transmission rod 18, so that the slider 20 slides on the outer wall of the slide rod 19, and the slider 20 will drive the bottom block 21 to slide outward, so that the block 21 is stuck in the slot 22 opened inside the template 4, so that the cooling box 5 is fixed on the template 4. When the temperature of the template 4 is too high, the cooling water inside the water tank 8 can be extracted by the air pump 27. Then it is injected into the cooling box 5 to cool the template 4. When the temperature is not high, the cooling water in the cooling box 5 can be pumped out by the air pump 6 and discharged back into the water tank 8. Inside the water tank 8, the motor 14 can drive the worm 13 to rotate, and the worm 13 will drive the worm wheels 12 on both sides to rotate, so that the rotating shaft 11 rotates with the worm wheel 12, and the rotating shaft 11 can drive the stirring rod 10 to rotate, so that the discharged cooling water is quickly mixed with the cooling water inside the water tank 8, thereby dispersing the temperature of the discharged cooling water.

[0039] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A high-frequency welding device for plastic inflatable molds, comprising a base (1), characterized in that: The top of the base (1) is fixedly connected to a high-frequency transmitter (2), the interior of the high-frequency transmitter (2) is fixedly connected to an air bar (3), the output end of the air bar (3) is fixedly connected to a template (4), the top of the template (4) is fixedly connected to a cooling box (5), one side of the outer wall of the base (1) is fixedly connected to a water tank (8), one side of the outer wall of the high-frequency transmitter (2) is fixedly connected to an air pump 2 (7), the output end of the air pump 2 (7) is fixedly connected to the interior of the cooling box (5), the input end of the air pump 2 (7) is fixedly connected to the interior of the water tank (8), and one side of the top of the base (1) is fixedly connected to an air pump 1 (6). The output end of the air pump (6) is fixedly connected to the inside of the water tank (8), and the input end of the air pump (6) is fixedly connected to the inside of the cooling box (5). A motor (14) is fixedly connected to one side of the outer wall of the water tank (8), and a worm (13) is fixedly connected to the output end of the motor (14). Both sides of the inside of the water tank (8) are rotatably connected to a rotating shaft (11), and a stirring rod (10) is fixedly connected to one side of the outer wall of the rotating shaft (11). A worm wheel (12) is fixedly connected to one end of the rotating shaft (11), and the worm wheel (12) is meshed with the worm (13). An adjustment component is provided on the top of the base (1).

2. The high-frequency welding equipment for plastic inflatable molds according to claim 1, characterized in that: The regulating assembly comprises a temperature control box (9), the bottom of the temperature control box (9) being fixedly connected to the top of the base (1).

3. The high-frequency welding equipment for plastic inflatable molds according to claim 1, characterized in that: The cooling box (5) is internally threadedly connected with a rectangular array of threaded rods (16), and the template (4) is internally provided with a plurality of annular array slots (22).

4. The high-frequency welding equipment for plastic inflatable molds according to claim 3 is characterized by: A handle (15) is fixedly connected to the top of the threaded rod (16), and the handle (15) is arranged at the bottom of the cooling box (5).

5. The high-frequency welding equipment for plastic inflatable molds according to claim 4, characterized in that: The bottom of the threaded rod (16) is rotatably connected to a push plate (17), and the interior of the cooling box (5) is fixedly connected to a plurality of sliding rods (19).

6. The high-frequency welding equipment for plastic inflatable molds according to claim 5, characterized in that: The push plate (17) is internally rotatably connected to a transmission rod (18) in an annular array, and one side of the transmission rod (18) is rotatably connected to a sliding block (20).

7. The high-frequency welding equipment for plastic inflatable molds according to claim 6, characterized in that: The interior of the sliding block (20) is slidably connected to the outer wall of the sliding rod (19), and a clamping block (21) is fixedly connected to the bottom of the sliding block (20).

8. The high-frequency welding equipment for plastic inflatable molds according to claim 7, characterized in that: The card block (21) is arranged inside the template (4), and the outer wall of the card block (21) is slidably connected inside the card slot (22).