Movable filling module and full-automatic filling system

Abstract

The utility model discloses a mobile filling module and full-automatic filling system relates to filling technical field, including device frame group and receiving pipe frame, the middle of device frame group is provided with the ton bucket, and the upper end frame of device frame group is provided with the mobile subassembly, the receiving pipe frame is connected to the middle part of mobile subassembly, and the mobile subassembly is connected with the receiving pipe frame. And a telescopic filling device is arranged in the center of the interior of the material receiving pipe frame. According to the movable filling module and the full-automatic filling system, through the use of the material receiving pipe frame and the elastic structure of the self-resetting hinge, the telescopic filling device can eject the sealing cover open when penetrating through the sleeve, so that the telescopic filling device can be in structural butt joint with the telescopic filling port conveniently, and after the structure is reset, the sealing cover can be ejected open when penetrating through the sleeve. According to the telescopic filling device, liquid leakage during movement of the telescopic filling device can be avoided, through use of the moving assembly, the telescopic filling device is moved to fill the ton barrel, movement of the ton barrel is reduced, and pouring of the filling ton barrel and splashing of the liquid after filling are avoided.

Description

Technical Field

[0001] The utility model relates to the technical field of filling, in particular to a mobile filling module and a full-automatic filling system. Background Art

[0002] The fully automatic filling system is a device used to package various liquid and semi-solid substances, including various products such as food, cosmetics, medicines and pesticides. In the filling system, the substances are accurately quantified and injected into the corresponding containers;

[0003] Currently in the industry, most of the actions of manually tightening or unplugging the quick connectors on the top of the ton barrel are adopted. Due to the structural design characteristics of the quick connector, both ends of the quick connector will be connected to certain pipelines or storage devices, and the liquid or gas flowing through the pipeline and the inside of the quick connector may be toxic and harmful to the human body or the environment, or even flammable and explosive substances. Therefore, there are strict air tightness and other anti-leakage requirements. Usually, both ends are used together with manual valves to achieve safety and reliability.

[0004] Conventional filling operations require manual coordination with the operation of the device to adjust the position of the tank or barrel so that its injection port can be docked with the filling port of the filling equipment. Therefore, the movement of the filling bottle or barrel may cause it to tip over, resulting in spillage of the liquid after filling.

[0005] Therefore, in view of this, the existing structure and defects are studied and improved, and a mobile filling module and a fully automatic filling system are proposed. Utility Model Content

[0006] The purpose of the utility model is to provide a mobile filling module and a full-automatic filling system to solve the problems raised in the above background technology.

[0007] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a mobile filling module and a fully automatic filling system, comprising a device frame group and a material receiving pipe rack, a ton barrel is placed in the middle of the device frame group, and a mobile component is mounted on the upper end of the device frame group, the material receiving pipe rack is connected to the middle of the mobile component, and a telescopic filler is arranged in the center of the inner part of the material receiving pipe rack, a telescopic injection port is installed in the center of the top of the ton barrel, the material receiving pipe rack comprises a sleeve, a self-resetting hinge, a cover, a supporting inclined frame and a threaded slider, the bottom annular array of the sleeve has a self-resetting hinge, and the self-resetting hinge is connected to the cover on the side away from the sleeve, and the left and right sides of the sleeve are connected to the supporting inclined frames, and the top of the supporting inclined frame is installed with a threaded slider.

[0008] Furthermore, the device frame group includes a base, a placement table and a support frame. The placement table is arranged in the center of the base, and the support frames are vertically installed at the four diagonal positions of the base.

[0009] Furthermore, the device frame group also includes a first stabilizing frame and a second stabilizing frame. The first stabilizing frame is horizontally installed on the upper end of the support frame, and the second stabilizing frame is horizontally installed on the top of the support frame.

[0010] Furthermore, the moving assembly includes a fixed frame, a guide rod, a driving slider and a connecting frame, the bottom of the fixed frame is equipped with a guide rod, the surface of the guide rod is slidably equipped with a driving slider, and the bottom of the driving slider is horizontally equipped with a connecting frame.

[0011] Furthermore, the moving assembly also includes a servo motor and a lead screw. The servo motors are symmetrically mounted on both sides of the connecting frame, and the power output end of the servo motor is connected to the lead screw via a coupling.

[0012] Furthermore, the fixing frame, the guide rod and the connecting frame are arranged parallel to each other, and the servo motor is fixedly connected to the connecting frame.

[0013] Furthermore, the cover is arranged in a right-angled fan-shaped structure, and the self-resetting hinge makes the cover fit the bottom opening of the sleeve in the initial state, and the threaded slider is threadedly connected to the lead screw.

[0014] A fully automatic filling system is provided, wherein the mobile filling module as described above is installed in the fully automatic filling system.

[0015] The utility model provides a mobile filling module and a fully automatic filling system, which have the following beneficial effects:

[0016] 1. The utility model uses a material receiving pipe rack, in which a self-resetting hinge is used to arrange a circular array of covers at the bottom opening of the sleeve. When the self-resetting hinge is in an initial state, four groups of covers with a right-angle fan-shaped structure will close to form a disc structure and fit the bottom opening of the sleeve to form a closed structure. Therefore, when the filling operation is not performed, even if there is residual liquid dripping at the output end of the telescopic filler inside the sleeve, it will be restricted to the sleeve. When the telescopic filler and the telescopic injection port are aligned with the position with the assistance of the moving component, as the structure of the telescopic filler is extended and retracted, and the output end of the telescopic filler pushes the cover below to open the structure, the residual liquid on the surface of the cover will slide into the telescopic injection port. By using the above structure, the device structure can be effectively simplified while ensuring sufficient structural flexibility. In addition, by utilizing the flexible cooperation of the above structure, unnecessary liquid dripping can be effectively avoided when the telescopic filler is moved.

[0017] 2. In the utility model, since the entire material receiving pipe rack is threadedly connected to the lead screw through the threaded slider on the top of the supporting inclined frame, when the ton barrel is placed on the surface of the placing table, the lead screw connected thereto will perform axial rotation in the horizontal direction under the drive of the servo motors at both ends of the connecting frame, so that the material receiving pipe rack can use the threaded slider to perform horizontal left and right translation along the surface of the lead screw, and the driving slider connected to the connecting frame can translate back and forth along the surface of the bottom guide rod of the fixed frame, so that the material receiving pipe rack connected to the connecting frame by the lead screw and the servo motor can perform synchronous horizontal forward and backward displacement. By using the above structure, the telescopic filler inside the material receiving pipe rack can be moved and adjusted in the X-axis and Z-axis directions in the horizontal direction at the same time to ensure the flexibility of the device structure. At the same time, through the use of the moving component, the telescopic filler can be moved to fill the ton barrel, reducing the movement of the ton barrel, avoiding the dumping of empty bottles in the ton barrel and the splashing of liquid after filling, and ensuring the safety and stability during filling. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 This is a schematic diagram of the three-dimensional structure of a mobile filling module and a fully automatic filling system of the utility model;

[0019] Figure 2 This is a three-dimensional structural diagram of a mobile filling module and a mobile component of a fully automatic filling system of the utility model;

[0020] Figure 3 This is a schematic diagram of the three-dimensional structure of a mobile filling module and a material receiving pipe rack of a fully automatic filling system of the utility model;

[0021] Figure 4 It is a schematic diagram of the closed three-dimensional structure of a mobile filling module and a material receiving pipe rack of a full-automatic filling system of the utility model.

[0022] In the figure: 1. Device frame assembly; 101. Base; 102. Placement table; 103. Support frame; 104. First stable frame; 105. Second stable frame; 2. Ton barrel; 3. Moving assembly; 301. Fixed frame; 302. Guide rod; 303. Driving slider; 304. Connecting frame; 305. Servo motor; 306. Lead screw; 4. Material receiving pipe rack; 401. Sleeve; 402. Self-resetting hinge; 403. Cover; 404. Support inclined frame; 405. Threaded slider; 5. Telescopic filler; 6. Telescopic injection port. DETAILED DESCRIPTION

[0023] The following is a further detailed description of the implementation of the present invention in conjunction with the accompanying drawings and examples. The following examples are used to illustrate the present invention, but cannot be used to limit the scope of the present invention.

[0024] like Figures 1 to 4As shown, a mobile filling module and a fully automatic filling system include a device frame group 1 and a material receiving pipe rack 4, a ton barrel 2 is placed in the middle of the device frame group 1, and a mobile component 3 is mounted on the upper end of the device frame group 1, the material receiving pipe rack 4 is connected to the middle of the mobile component 3, and a telescopic filler 5 is arranged in the center of the inner part of the material receiving pipe rack 4, and a telescopic injection port 6 is installed in the top center of the ton barrel 2, and the material receiving pipe rack 4 includes a sleeve 401, a self-resetting hinge 402, a cover 403, a support inclined frame 404 and a threaded slider 405, the bottom annular array of the sleeve 401 has a self-resetting hinge 402, and the side of the self-resetting hinge 402 away from the sleeve 401 is connected to the cover 403, and the left and right sides of the sleeve 401 are connected to the support inclined frame 404, and the top of the support inclined frame 404 is installed with a threaded slider 405, the cover 403 is arranged in a right-angle fan-shaped structure, and the self-resetting hinge 402 makes the cover 404 in the initial state. The cover 403 is fitted to the bottom opening of the sleeve 401, and the threaded slider 405 is threadedly connected to the lead screw 306. The self-resetting hinge 402 is used to arrange the cover 403 in a circular array at the bottom opening of the sleeve 401. When the self-resetting hinge 402 is in the initial state, the four groups of covers 403 with a right-angle fan-shaped structure will close to form a disc structure and fit the bottom opening of the sleeve 401, thereby forming a closed structure. Therefore, when the filling operation is not performed, even if there is residual liquid dripping at the output end of the telescopic filler 5 located inside the sleeve 401, it will be restricted to the sleeve 401. When the telescopic filler 5 and the telescopic injection port 6 are aligned with each other with the assistance of the moving component 3, as the structure of the telescopic filler 5 is extended and retracted, and its output end pushes the cover 403 below to open the structure, the residual liquid on the surface of the cover 403 will slide into the telescopic injection port 6.

[0025] like Figures 1 to 4As shown, the device frame group 1 includes a base 101, a placement table 102 and a support frame 103. The placement table 102 is arranged in the center of the base 101, and the support frames 103 are vertically installed at the four diagonal parts of the base 101. The device frame group 1 also includes a first stabilizing frame 104 and a second stabilizing frame 105. The first stabilizing frame 104 is horizontally installed on the upper end of the support frame 103, and the second stabilizing frame 105 is horizontally installed on the top of the support frame 103. The moving component 3 includes a fixed frame 301, a guide rod 302, a driving slider 303 and a connecting frame 304. The guide rod 302 is installed at the bottom of the fixed frame 301, and the driving slider 303 is slidably installed on the surface of the guide rod 302, and the connecting frame 304 is horizontally installed at the bottom of the driving slider 303. The moving component 3 also includes a servo motor 305 and a lead screw 306. The servo motors 305 and the lead screws 306 are symmetrically installed on both sides of the connecting frame 304. The servo motor 305 is provided, and the power output end of the servo motor 305 is connected to the lead screw 306 through a coupling. The fixed frame 301, the guide rod 302 and the connecting frame 304 are arranged parallel to each other, and the servo motor 305 and the connecting frame 304 are fixedly connected. When the ton barrel 2 is placed on the surface of the placing table 102, at this time, under the drive of the servo motors 305 at both ends of the connecting frame 304, the lead screw 306 connected thereto will perform axial rotation in the horizontal direction, so that the material receiving pipe rack 4 can utilize the threaded slider 405 to perform horizontal left and right translation along the surface of the lead screw 306, and the driving slider 303 connected to the connecting frame 304 can translate back and forth along the surface of the bottom guide rod 302 of the fixed frame 301, so that the material receiving pipe rack 4 connected to the connecting frame 304 by the lead screw 306 and the servo motor 305 can perform synchronous horizontal forward and backward displacement.

[0026] In summary, if Figures 1 to 4 As shown, when the mobile filling module and the fully automatic filling system are used, the ton barrel 2 is first placed in the center of the placement table 102 and kept stationary, and then the mobile component 3 located between the first stable frame 104 and the second stable frame 105 is started according to the position of the telescopic injection port 6 at the top of the ton barrel 2, and the mobile component 3 is used to drive the material receiving pipe frame 4 connected thereto to perform displacement adjustment;

[0027] At this time, the driving slider 303 will move horizontally forward and backward along the surface of the guide rod 302 installed horizontally at the bottom of the fixed frame 301, and at the same time drive the servo motor 305 connected to it through the connecting frame 304 at the bottom to move synchronously. At the same time, the servo motor 305 will drive the lead screw 306 connected to it to rotate axially in the horizontal direction, so that the entire material receiving pipe frame 4, which is threadedly connected to it by the threaded slider 405 at the top of the supporting inclined frame 404, moves horizontally to the left and right until the bottom opening of the sleeve 401 is aligned with the telescopic injection port 6.

[0028] When the position is corrected, the telescopic filler 5 connected to the feeding device by the external connection hose structure starts to start, and its output end is pushed down in the vertical direction by the structural telescopic structure, so that the cover 403 at the bottom opening of the sleeve 401 by the self-resetting hinge 402 annular array is pushed open, and docked with the telescopic injection port 6, and the filling operation starts;

[0029] When the filling is completed, the telescopic filler 5 will shrink until it is stored in the sleeve 401. As the telescopic filler 5 shrinks, the cover 403 that has been pushed open will close and reset under the structural characteristics of the self-resetting hinge 402, thereby sealing the bottom opening of the sleeve 401 to prevent liquid from dripping.

[0030] The embodiments of the present invention are provided for the purpose of illustration and description, and are not intended to be exhaustive or to limit the present invention to the disclosed forms. Many modifications and variations will be apparent to those of ordinary skill in the art. The embodiments are selected and described to better illustrate the principles and practical applications of the present invention, and to enable those of ordinary skill in the art to understand the present invention and thereby design various embodiments with various modifications suitable for specific uses.

Claims

1. A mobile filling module, comprising a device frame group (1) and a material receiving pipe frame (4), characterized in that: A ton barrel (2) is placed in the middle of the device frame group (1), and a moving assembly (3) is mounted on the upper end of the device frame group (1). The material receiving pipe rack (4) is connected to the middle of the moving assembly (3), and a telescopic filler (5) is arranged in the center of the inner part of the material receiving pipe rack (4). A telescopic injection port (6) is installed in the center of the top of the ton barrel (2). The material receiving pipe rack (4) comprises a sleeve (401), a self-resetting hinge (402), a cover (403), a support inclined frame (404) and a threaded slider (405). The bottom annular array of the sleeve (401) has a self-resetting hinge (402), and the self-resetting hinge (402) is connected to the cover (403) on the side away from the sleeve (401), and the left and right sides of the sleeve (401) are connected to the support inclined frame (404), and the top of the support inclined frame (404) is installed with a threaded slider (405).

2. A mobile filling module according to claim 1, characterized in that: The device frame group (1) comprises a base (101), a placement table (102) and a support frame (103); the placement table (102) is arranged at the center of the base (101), and the support frames (103) are vertically installed at the four diagonal positions of the base (101).

3. A mobile filling module according to claim 2, characterized in that: The device frame group (1) also includes a first stabilizing frame (104) and a second stabilizing frame (105); the first stabilizing frame (104) is horizontally mounted on the upper end of the support frame (103), and the second stabilizing frame (105) is horizontally mounted on the top of the support frame (103).

4. A mobile filling module according to claim 1, characterized in that: The moving assembly (3) comprises a fixed frame (301), a guide rod (302), a driving slider (303) and a connecting frame (304); the guide rod (302) is installed at the bottom of the fixed frame (301), the driving slider (303) is slidably installed on the surface of the guide rod (302), and the connecting frame (304) is horizontally installed at the bottom of the driving slider (303).

5. A mobile filling module according to claim 4, characterized in that: The moving assembly (3) further comprises a servo motor (305) and a lead screw (306); the servo motors (305) are symmetrically mounted on both sides of the connecting frame (304); and the power output end of the servo motor (305) is connected to the lead screw (306) via a coupling.

6. A mobile filling module according to claim 5, characterized in that: The fixing frame (301), the guide rod (302) and the connecting frame (304) are arranged parallel to each other, and the servo motor (305) and the connecting frame (304) are fixedly connected.

7. A mobile filling module according to claim 5, characterized in that: The cover (403) is arranged in a right-angled fan-shaped structure, and the self-resetting hinge (402) makes the cover (403) fit the bottom opening of the sleeve (401) in the initial state, and the threaded slider (405) is threadedly connected to the lead screw (306).

8. A fully automatic filling system, characterized in that: The fully automatic filling system is equipped with a mobile filling module as described in any one of claims 1-7.

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