Quenching furnace for bearing steel grit production
By designing a quenching furnace for the production of bearing steel sand with oil cylinders, pallets and mobile plates, the automatic feeding of steel sand is achieved, and the problem of manual operation affecting the quenching effect in the existing technology is solved, quenching efficiency is improved and quenching is saved. Manpower.
Patent Information
- Application Number
- CN202421117999.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-22
- Publication Date
- 2025-02-25
- Estimated Expiration
- 2034-05-22
AI Technical Summary
During the quenching process of existing quenching furnaces, the steel sand needs to be manually moved into the quenching liquid bit by bit, resulting in the steel sand not being able to enter the quenching liquid in time, affecting the quenching effect.
A quenching furnace for bearing steel sand production is designed. By setting up oil cylinders, pallets and moving plates, the oil cylinders are used to drive the pallets to incline, so that the steel sand can be quickly poured into the quenching liquid pool, and automatic feeding is achieved.
Through automatic feeding, the steel sand is ensured to enter the quenching liquid in time, improve the quenching effect, and save manpower required for manual operation.
Smart Images

Figure CN222524599U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of bearing steel grit production, in particular to a quenching furnace for bearing steel grit production. Background Art
[0002] Bearing steel grit is made of scrap steel, which is wear-resistant and non-fragile, and has a hardness similar to that of bearing steel. Bearing steel grit can be used as an abrasive to polish various metal surfaces and improve the finish of the metal surface. When processing bearing steel grit, it needs to be quenched. However, when quenching steel grit in a quenching furnace, it is necessary to manually use a shovel to move the steel grit into the quenching liquid little by little, resulting in the steel grit not being able to enter the quenching liquid in time, thereby affecting the quenching effect of the steel grit. Therefore, it is urgent to design a quenching furnace for bearing steel grit production to solve the above problems. Utility Model Content
[0003] The utility model aims to provide a quenching furnace for producing bearing steel grit to solve the above-mentioned deficiencies in the prior art.
[0004] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0005] A quenching furnace for producing bearing steel grit comprises a bracket, a furnace body is fixed on the top of the bracket, a movable plate is slidably connected to the top of the bracket, a tray is hinged on the top outer wall of the movable plate, baffle rods are fixed to the outer walls on both sides of the tray, an oil cylinder is hinged on the inside of the bracket, a bracket is fixed to the output shaft of the oil cylinder, a matching groove matching the baffle rod is opened inside the bracket, an inclined surface is arranged on the top outer wall of the bracket, a gas support is hinged between the oil cylinder and the bracket, and a quenching liquid pool is arranged on one side of the bracket.
[0006] Furthermore, a lower hopper is fixed to an outer wall of one side of the bracket close to the quenching tank, and the lower hopper is located at the top of the quenching tank.
[0007] Furthermore, a linear groove is opened inside the bracket, a supporting wheel is fixed to the bottom outer wall of the movable plate, the supporting wheel is rollingly connected inside the linear groove, and rubber blocks are fixed at both ends of the linear groove.
[0008] Furthermore, a motor is fixed inside the bracket, a winding wheel is fixed to the output shaft of the motor, and the inner wall of the winding wheel winds up the first and second steel wire ropes.
[0009] Furthermore, a fixed pulley 1 is connected to the interior of one end of the bracket through a bearing, and the steel wire rope 1 passes around the fixed pulley 1 and is fixed to the movable plate.
[0010] Furthermore, a second fixed pulley is connected to the interior of one end of the bracket away from the quenching liquid through a bearing, and the second steel wire rope passes around the second fixed pulley and is fixed to the movable plate.
[0011] Furthermore, a lifting door is slidably connected to an outer wall of one side of the furnace body, and a winch is fixed to the top of the furnace body.
[0012] In the above technical scheme, the utility model provides a quenching furnace for bearing steel sand production, which has the following beneficial effects: through the oil cylinder, tray and movable plate, the oil cylinder drives the tray on the movable plate to tilt, so that the steel sand on the tray can be quickly poured into the quenching liquid pool, thereby ensuring that the steel sand can enter the quenching liquid in time after it is taken out of the furnace, and at the same time, it also saves the manpower required for manually pouring the steel sand into the quenching liquid; through the cooperation of the bracket and the baffle rod, the top of the oil cylinder is fixed to the tray, so that after the oil cylinder falls back, the bracket can be separated from the tray in time to prevent the movable plate from pulling the oil cylinder when it returns to the furnace body; the gas support can automatically straighten the oil cylinder, and the inclined surface makes the bracket and the baffle rod accurately cooperate, thereby ensuring that the oil cylinder is more reliable when lifting the tray; the motor drives the winding wheel to rotate, so that the wire rope 1 and the wire rope 2 can respectively pull the movable plate out of the furnace body and into the furnace body, thereby making the feeding and discharging of the steel sand during quenching more convenient. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments recorded in the present utility model. For ordinary technicians in this field, other drawings can also be obtained based on these drawings.
[0014] Figure 1 The utility model provides a front view structural schematic diagram of a quenching furnace for producing bearing steel grit.
[0015] Figure 2 The utility model is a schematic diagram of the internal structure of a bracket provided in an embodiment of a quenching furnace for producing bearing steel grit.
[0016] Figure 3 This is a schematic diagram of the enlarged structure of point A provided in an embodiment of a quenching furnace for producing bearing steel grit according to the utility model.
[0017] Figure 4 The utility model is a schematic diagram of the winding wheel structure provided in an embodiment of a quenching furnace for producing bearing steel grit.
[0018] Description of reference numerals:
[0019] 1 bracket, 2 furnace body, 3 moving plate, 4 pallet, 5 motor, 6 stop rod, 7 cylinder, 8 bracket, 9 matching groove, 10 inclined plane, 11 gas support, 12 straight groove, 13 supporting wheel, 14 rubber block, 15 fixed pulley 1, 16 winch, 17 lifting door, 18 quenching tank, 19 lower hopper, 20 winding wheel, 21 wire rope 2, 22 fixed pulley 2, 23 wire rope 1. DETAILED DESCRIPTION
[0020] In order to enable those skilled in the art to better understand the technical solution of the present invention, the present invention will be further described in detail below in conjunction with the accompanying drawings.
[0021] like Figure 1-4 As shown, a quenching furnace for bearing steel sand production provided by an embodiment of the utility model includes a bracket 1, a furnace body 2 is fixed on the top of the bracket 1, a movable plate 3 is slidably connected to the top of the bracket 1, a tray 4 is hinged on the top outer wall of the movable plate 3, baffle rods 6 are fixed to the outer walls on both sides of the tray 4, an oil cylinder 7 is hinged inside the bracket 1, a bracket 8 is fixed to the output shaft of the oil cylinder 7, a matching groove 9 matched with the baffle rod 6 is opened inside the bracket 8, a slope 10 is arranged on the top outer wall of the bracket 8, a gas support 11 is hinged between the oil cylinder 7 and the bracket 1, and a quenching liquid pool 18 is arranged on one side of the bracket 1.
[0022] Specifically, in this embodiment, a bracket 1 is included, a furnace body 2 is fixed on the top of the bracket 1, the furnace body 2 is a quenching furnace of the prior art, and the bottom of the furnace body 2 has an opening, a movable plate 3 is slidably connected to the top of the bracket 1, the movable plate 3 can be moved into the interior of the furnace body 2 and close its bottom opening, a tray 4 is hinged on the top outer wall of the movable plate 3, and the steel sand to be quenched is poured into the interior of the tray 4, and baffles 6 are fixed on the outer walls on both sides of the tray 4, the cross-section of the baffle 6 is circular, and when the movable plate 3 enters the furnace body 2, the baffle 6 will not interfere with the furnace body 2, and an oil cylinder 7 is hinged inside the bracket 1, and the oil There are two cylinders 7, which are respectively located on both sides of the tray 4. The output shaft of the cylinder 7 is fixed with a bracket 8. The inside of the bracket 8 is provided with a matching groove 9 that is compatible with the baffle rod 6. The bracket 8 is driven by the cylinder 7 to move upward, so that the bracket 8 can lift one side of the tray 4. The top outer wall of the bracket 8 is provided with an inclined surface 10, and the inclined surface 10 enables the bracket 8 to accurately match with the baffle rod 6. A gas support 11 is hinged between the cylinder 7 and the bracket 1. The gas support 11 can achieve the effect of automatically straightening the cylinder 7. A quenching pool 18 is provided on one side of the bracket 1, and the quenching pool 18 is filled with quenching liquid.
[0023] The utility model provides a quenching furnace for bearing steel grit production. By means of an oil cylinder 7, a tray 4 and a movable plate 3, the oil cylinder 7 drives the tray 4 on the movable plate 3 to tilt, so that the steel grit on the tray 4 can be quickly poured into the quenching liquid pool 18, thereby ensuring that the steel grit can enter the quenching liquid in time after being taken out of the furnace, ensuring the quenching effect of the bearing steel grit, and also saving the manpower required for manually pouring the steel grit into the quenching liquid.
[0024] In another embodiment provided by the utility model, a lower hopper 19 is fixed to the outer wall of one side of the bracket 1 close to the quenching tank 18, and the lower hopper 19 is located at the top of the quenching tank 18. When the tray 4 is tilted, the bearing steel sand is poured onto the lower hopper 19, so that the bearing steel sand slides from the lower hopper 19 to the inside of the quenching tank 18; a linear groove 12 is opened inside the bracket 1, and a supporting wheel 13 is fixed to the bottom outer wall of the movable plate 3. The supporting wheel 13 is rollingly connected to the inside of the linear groove 12, and the top inner wall of the linear groove 12 limits the top of the supporting wheel 13, so that the movable plate 3 can only move along the linear groove 12, and rubber blocks 14 are fixed at both ends of the linear groove 12. The rubber blocks 14 buffer the supporting wheel 13 to prevent the supporting wheel 13 from being hit violently.
[0025] In another embodiment provided by the utility model, a motor 5 is fixed inside the bracket 1, and a winding wheel 20 is fixed to the output shaft of the motor 5. The inner wall of the winding wheel 20 is wound with a steel wire rope 1 23 and a steel wire rope 21, and the winding wheel 20 has opposite winding directions for the steel wire rope 1 23 and the steel wire rope 21; a fixed pulley 15 is connected to the inside of one end of the bracket 1 through a bearing, and the steel wire rope 1 23 bypasses the fixed pulley 15 and is fixed to the movable plate 3; a fixed pulley 22 is connected to the inside of the end of the bracket 1 away from the quenching liquid through a bearing , the steel wire rope 21 passes through the fixed pulley 22 and is fixed to the movable plate 3, and the motor 5 drives the winding wheel 20 to rotate, so that the winding wheel 20 winds up the steel wire rope 21, and unwinds the steel wire rope 21 at the same time, so that the movable plate 3 moves to the inside of the furnace body 2; a lifting door 17 is slidably connected to the outer wall of one side of the furnace body 2, and a winch 16 is fixed on the top of the furnace body 2. The winch 16 lifts or lowers the lifting door 17 through the steel wire rope, so that the lifting door 17 can be conveniently opened and closed.
[0026] Working principle: When in use, the steel sand to be quenched is loaded on the tray 4, and then the motor 5 drives the reel 20 to rotate, so that the reel 20 reels the steel wire rope 21, and at the same time unwinds the steel wire rope 21, so that the movable plate 3 moves to the inside of the furnace body 2, and the movable plate 3 closes the bottom of the furnace body 2, and then unwinds through the winch 16, so that the lifting door 17 closes the furnace body 2, and the steel sand is heated by the high temperature inside the furnace body 2. After the heating is completed, the reel is opened by the winch 16. The lifting door 17, and then the motor 5 drives the winding wheel 20 to rotate in the opposite direction, so that the winding wheel 20 unwinds the wire rope 21, and rewinds the wire rope 21 at the same time, thereby moving the movable plate 3 to the rightmost end of the bracket 1; at this time, the bracket 8 is located at the bottom of the baffle 6 on the side of the tray 4, and then the bracket 8 is driven to rise by the cylinder 7, so that one side of the tray 4 rises and then tilts toward the lower hopper 1919, thereby causing the steel sand inside the tray 4 to slide from the lower hopper 1919 to the inside of the quenching tank 18 for quenching treatment.
[0027] The above only describes some exemplary embodiments of the present invention by way of illustration. It is undoubted that those skilled in the art can modify the described embodiments in various ways without departing from the spirit and scope of the present invention. Therefore, the above drawings and descriptions are illustrative in nature and should not be construed as limiting the scope of protection of the claims of the present invention.
Claims
1. A quenching furnace for bearing steel grit production, characterized in that: The invention comprises a support (1), a furnace body (2) is fixed on the top of the support (1), a movable plate (3) is slidably connected to the top of the support (1), a tray (4) is hinged on the top outer wall of the movable plate (3), baffle rods (6) are fixed on the outer walls on both sides of the tray (4), an oil cylinder (7) is hinged inside the support (1), a bracket (8) is fixed on the output shaft of the oil cylinder (7), a matching groove (9) matching with the baffle rod (6) is opened inside the bracket (8), an inclined surface (10) is arranged on the top outer wall of the bracket (8), a gas support (11) is hinged between the oil cylinder (7) and the support (1), and a quenching liquid pool (18) is arranged on one side of the support (1).
2. A quenching furnace for producing bearing steel grit according to claim 1, characterized in that: A lower hopper (19) is fixed to an outer wall of one side of the support (1) close to the quenching liquid tank (18), and the lower hopper (19) is located at the top of the quenching liquid tank (18).
3. A quenching furnace for producing bearing steel grit according to claim 1, characterized in that: A linear groove (12) is formed inside the bracket (1), a support wheel (13) is fixed to the bottom outer wall of the movable plate (3), the support wheel (13) is rollingly connected inside the linear groove (12), and rubber blocks (14) are fixed at both ends of the linear groove (12).
4. A quenching furnace for producing bearing steel grit according to claim 1, characterized in that: A motor (5) is fixed inside the bracket (1), a winding wheel (20) is fixed to the output shaft of the motor (5), and a steel wire rope 1 (23) and a steel wire rope 2 (21) are wound on the inner wall of the winding wheel (20).
5. A quenching furnace for producing bearing steel grit according to claim 4, characterized in that: One end of the bracket (1) is connected to a fixed pulley (15) via a bearing, and the steel wire rope (23) passes around the fixed pulley (15) and is fixed to the movable plate (3).
6. A quenching furnace for producing bearing steel grit according to claim 4, characterized in that: The end of the bracket (1) away from the quenching liquid is connected to a second fixed pulley (22) via a bearing, and the second steel wire rope (21) passes around the second fixed pulley (22) and is fixed to the movable plate (3).
7. A quenching furnace for producing bearing steel grit according to claim 1, characterized in that: A lifting door (17) is slidably connected to an outer wall of one side of the furnace body (2), and a winch (16) is fixed to the top of the furnace body (2).