Electroplating equipment

By using a combination of gantry and slip parts in the electroplating equipment, combined with the design of liquid removal components and fan, the problem of electroplating solution pollution is solved, and the electroplating quality of the workpiece and the utilization rate of the electroplating solution are improved.

CN222524722UActive Publication Date: 2025-02-25TAICANG SHIMEI ELECTROPLATING CO LTD
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Patent Information

Application Number
CN202421336667.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-13
Publication Date
2025-02-25
Estimated Expiration
2034-06-13

AI Technical Summary

Technical Problem

In existing electroplating equipment, the storage basket is prone to adhere to the electroplating solution during movement, resulting in contamination of the electroplating solution of the next electroplating cell, thereby reducing the electroplating quality of the workpiece.

Method used

An electroplating equipment was designed, using a combination of a gantry and a sliding part to drive the hanger to slide between the plating tanks, and a liquid removal component was installed on the hanger to remove the plating solution on the hanger through a fan to reduce the plating solution on the hanger. Contamination of an electroplating cell.

Benefits of technology

By removing the electroplating solution on the hanger, the pollution to the next electroplating battery is reduced, the electroplating quality of the workpiece is improved, and the utilization rate of the electroplating solution and the working environment of the workers is improved through the design of the corrugated sleeve and liquid collection ring. Security.

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Abstract

The utility model relates to the technical field of electroplating, in particular to electroplating equipment which comprises a rack, a portal frame is arranged on the rack in a sliding mode, a sliding piece for driving the portal frame to slide is arranged on the portal frame, a plurality of electroplating pools are arranged on the rack and distributed in the sliding direction of the portal frame, and a hanging frame is arranged on the portal frame in a sliding mode and used for hanging workpieces. And the portal frame is provided with a driving piece for driving the hanging frame to move and a liquid removing assembly for removing electrolyte attached to the hanging frame. The electroplating device has the effect of improving the workpiece electroplating quality.
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Description

Technical Field

[0001] The present application relates to the field of electroplating technology, and in particular to an electroplating device. Background Art

[0002] Electroplating is a processing method that uses the principle of electrolysis to form a dense metal or alloy layer on the surface of the workpiece to improve the strength, wear resistance and corrosion resistance of the workpiece. There are two main ways of electroplating: rack plating and barrel plating. Rack plating is to hang large parts on a hanger by clamping, and then immerse the hanger in a processing tank to electroplate large parts, while barrel plating is suitable for electroplating small parts. The small parts are loaded into a drum, and then the drum is immersed in the processing tank. At the same time, the drum is rotated so that the small parts in the drum can be turned over, so that the small parts can be fully electroplated.

[0003] A Chinese patent with announcement number CN113957514A discloses a lifting mechanism for a nickel plating production line, including a lifting end, a connecting structure is arranged on the bottom end of the lifting end, a storage basket is installed outside the connecting structure, the connecting structure includes two vertical plates, a connecting plate is fixedly installed on the top of the two vertical plates, a baffle and a bending angle are installed on the lower end of the vertical plates, the storage basket abuts against the bending angle and the baffle, and rotating disks are rotatably installed on the opposite surfaces of the two vertical plates, and the baffle and the bending angle are fixedly connected to the rotating disk.

[0004] During the use of the above technology, when the storage basket is lifted from one electroplating pool, some of the electroplating liquid of the pool will adhere to the storage basket. When the storage basket enters the next electroplating pool, the electroplating liquid of the pool will be brought into the next electroplating pool, which will contaminate the electroplating liquid in the next electroplating pool, resulting in a decrease in the electroplating quality of the workpieces in the storage basket, and there are shortcomings. Utility Model Content

[0005] In order to improve the electroplating quality of a workpiece, the present application provides an electroplating device.

[0006] The present application provides an electroplating device that adopts the following technical solution:

[0007] A plating device comprises a frame, a gantry is slidably arranged on the frame, a sliding part for driving the gantry to slide is arranged on the gantry, a plurality of plating pools are arranged on the frame, the plurality of plating pools are arranged along the sliding direction of the gantry, a hanging rack is slidably arranged on the gantry, the hanging rack is used to hang a workpiece, a driving part for driving the hanging rack to move is arranged on the gantry, and a liquid removal component for removing electrolyte attached to the hanging rack is arranged on the gantry.

[0008] By adopting the above technical solution, when the sliding member drives the gantry to slide from one electroplating pool to another on the frame, when the hanger drives the workpiece to lift from the current electroplating pool, the liquid removal component removes the plating liquid on the hanger, thereby reducing the plating liquid attached to the hanger, thereby reducing the contamination of the plating liquid in another electroplating pool by the plating liquid attached to the hanger, thereby improving the electroplating quality of the workpiece.

[0009] Optionally, the driving member includes a lifting motor disposed on the gantry and electrically connected to a control system, a transmission shaft is coaxially disposed on the output shaft of the lifting motor, a pull rope is wound on the transmission shaft, and one end of the pull rope facing away from the transmission shaft is disposed on the bracket.

[0010] By adopting the above technical solution, when the sliding part drives the gantry to slide above the electroplating pool, the worker starts the lifting motor through the control system, the output shaft of the lifting motor drives the transmission shaft to rotate in the opposite direction, the transmission shaft unwinds the pull rope, and the hanger is gradually lowered into the electroplating pool, thereby realizing the electroplating process of the workpiece on the hanger.

[0011] Optionally, the liquid removal component includes a liquid removal part for removing electrolyte on the rack and a liquid collection part for collecting electrolyte detached from the rack, and the liquid removal part includes a fan arranged on the gantry and electrically connected to a control system, and an air outlet of the fan faces the rack.

[0012] By adopting the above technical solution, when the electroplating of the workpiece on the hanger is completed, the worker starts the lifting motor through the control system, the output shaft of the lifting motor drives the transmission shaft to rotate forward, the transmission shaft winds up the pull rope, the hanger is gradually pulled up and separated from the electroplating pool, and then the control system starts the fan, the fan blows dry the hanger and the workpiece on the hanger, so as to reduce the amount of electroplating liquid attached to the hanger, thereby reducing the pollution to another electroplating pool, which is beneficial to improving the electroplating quality of the workpiece.

[0013] Optionally, the liquid collecting part includes a corrugated sleeve arranged on the gantry, the air outlet of the fan faces the inner side of the corrugated sleeve, the corrugated sleeve is used to be mounted on the hanging bracket, a liquid collecting ring is arranged at the end of the corrugated sleeve facing away from the gantry, a liquid collecting ring is connected to the liquid collecting ring, a liquid drainage groove is opened on the frame, and the liquid outlet end of the liquid drainage pipe points to the liquid drainage groove.

[0014] By adopting the above technical solution, the hanger will gradually rise into the corrugated sleeve during the process of being pulled up, and then the worker will start the fan through the control system, and the plating liquid attached to the hanger and the workpiece on the hanger will be blown away, and a part of the plating liquid will adhere to the inner wall of the corrugated sleeve, and the other part will fall back into the plating pool below it. As the amount of plating liquid attached to the inner wall of the corrugated sleeve gradually increases, the plating liquid will gather and flow into the liquid collecting ring, and be discharged into the drainage trough by the drain pipe, thereby reducing the possibility of the plating pool being contaminated at this time, and reducing the possibility of the plating liquid diffusing into the air, which is beneficial to maintaining the safety of the workers' working environment and improving the utilization rate of the plating liquid.

[0015] Optionally, an end ring is provided at the end of the corrugated sleeve facing away from the gantry, and a slider is provided on the end ring. A sliding groove for the slider to slide is opened on the gantry along the direction from the corrugated sleeve to the hanger, and a lifting screw is rotatably provided on the gantry. The slider is threadedly connected to the lifting screw. A driving motor electrically connected to the control system is provided on the gantry, and the lifting screw is coaxially arranged on the output shaft of the driving motor.

[0016] By adopting the above technical solution, when the rack rises to a certain position, the worker starts the drive motor through the control system, the output shaft of the drive motor drives the lifting screw to rotate forward, the lifting screw drives the slider to slide, the slider drives the end ring to descend, the corrugated sleeve gradually unfolds and is gradually put on the outside of the rack, so as to reduce the diffusion of the electroplating liquid on the rack.

[0017] Optionally, a guide plate is obliquely provided inside the corrugated sleeve, and the guide plate is obliquely arranged toward the hanger along the direction from the corrugated sleeve to the hanger.

[0018] By adopting the above technical solution, the guide plate allows the wind blown by the fan to be concentrated on the rack and the workpieces thereon, which is beneficial to improving the removal effect of the electroplating liquid attached to the rack and the workpieces thereon, and further improving the electroplating effect of the workpieces.

[0019] Optionally, a bearing plate is provided between the hanging bracket and the pull rope, and the hanging bracket is detachably provided on the bearing plate.

[0020] By adopting the above technical solution, it is convenient for workers to replace hangers of different sizes, which is conducive to improving the versatility of the equipment.

[0021] Optionally, the sliding member includes a sliding motor arranged on the gantry and electrically connected to a control system, a roller is coaxially arranged on an output shaft of the sliding motor, a wheel rail is arranged on the frame, and the roller rolls in cooperation with the wheel rail.

[0022] By adopting the above technical solution, workers start the sliding motor through the control system, and the sliding motor drives the roller to rotate. The reaction force between the roller and the wheel-rail causes the gantry to slide along the length direction of the wheel-rail, thereby realizing the process of the gantry driving the hanger to move from one electroplating pool to another.

[0023] In summary, the present application includes at least one of the following beneficial technical effects:

[0024] 1. When the sliding member drives the gantry to slide from one electroplating pool to another on the frame, when the hanger drives the workpiece to be lifted from the current electroplating pool, the liquid removal component removes the electroplating liquid on the hanger, thereby reducing the electroplating liquid attached to the hanger, thereby reducing the contamination of the electroplating liquid in another electroplating pool by the electroplating liquid attached to the hanger, thereby improving the electroplating quality of the workpiece;

[0025] 2. When the workpieces on the rack are electroplated, the worker starts the lifting motor through the control system. The output shaft of the lifting motor drives the transmission shaft to rotate forward, and the transmission shaft reels the pull rope. The rack is gradually pulled up and out of the electroplating tank. Then the control system starts the fan, which dries the rack and the workpieces on the rack, thereby reducing the amount of electroplating liquid attached to the rack, thereby reducing the pollution to another electroplating tank, which is beneficial to improving the electroplating quality of the workpiece;

[0026] 3. During the process of being pulled up, the hanger will gradually rise into the corrugated sleeve, and then the worker will start the fan through the control system, and the plating liquid attached to the hanger and the workpiece on the hanger will be blown away. Part of the plating liquid will adhere to the inner wall of the corrugated sleeve, and the other part will fall back into the plating pool below it. As the amount of plating liquid attached to the inner wall of the corrugated sleeve gradually increases, the plating liquid will gather and flow into the liquid collecting ring, and be discharged to the drain trough by the drain pipe, reducing the possibility of the plating pool being contaminated at this time, and reducing the possibility of the plating liquid diffusing into the air, which is beneficial to maintaining the safety of the workers' working environment and improving the utilization rate of the plating liquid. BRIEF DESCRIPTION OF THE DRAWINGS

[0027] Figure 1 It is a schematic diagram of the structure of an embodiment of the present application.

[0028] Figure 2 It is a structural schematic diagram of the positional relationship among the fan, gantry and corrugated casing in the embodiment of the present application.

[0029] Figure 3 It is a cross-sectional view showing the positional relationship among the hanger, the lifting screw and the gantry in the embodiment of the present application.

[0030] Explanation of the accompanying drawings: 1. Frame; 2. Gantry; 3. Sliding part; 31. Sliding motor; 32. Roller; 33. Wheel rail; 4. Electroplating tank; 5. Hanger; 6. Driving part; 61. Lifting motor; 62. Transmission shaft; 63. Pull rope; 7. Liquid removal assembly; 71. Liquid removal part; 711. Fan; 72. Liquid collecting part; 721. Corrugated sleeve; 722. Liquid collecting ring; 723. Drain pipe; 724. Drain trough; 8. End ring; 9. Sliding block; 10. Slide trough; 11. Lifting screw; 12. Driving motor; 13. Guide plate; 14. Loading plate; 15. Wire wheel; 16. Avoidance slot. DETAILED DESCRIPTION

[0031] The following is combined with Figure 1-3 This application is described in further detail.

[0032] An embodiment of the present application discloses an electroplating device.

[0033] Reference Figure 1 A plating device includes a frame 1, on which a vertical gantry 2 is horizontally slidably arranged, and a sliding member 3 driving the sliding of the gantry 2 is arranged, and the sliding member 3 includes a sliding motor 31 bolted to the gantry 2 and electrically connected to a control system, and a roller 32 is coaxially welded to the output shaft of the sliding motor 31, and a wheel rail 33 is bolted to the frame 1, and the roller 32 rolls on the wheel rail 33, and a plurality of electroplating pools 4 are bolted to the frame 1, and the plurality of electroplating pools 4 are evenly arranged along the sliding direction of the gantry 2.

[0034] Reference Figure 1 , Figure 2 and Figure 3 A hanging bracket 5 is vertically slidably arranged on the gantry 2, and the hanging bracket 5 is used to hang the workpiece. A driving member 6 for driving the hanging bracket 5 to move is arranged on the gantry 2. The driving member 6 includes a lifting motor 61 bolted to the top of the gantry 2 and electrically connected to the control system. The lifting motor 61 adopts a forward and reverse motor in the prior art.

[0035] Reference Figure 1 , Figure 2 and Figure 3 A transmission shaft 62 is coaxially welded to the output shaft of the lifting motor 61, and two wire wheels 15 are coaxially bolted to the transmission shaft 62. A pull rope 63 is wound on the wire wheel 15. The pull rope 63 adopts a steel wire rope in the prior art. An avoidance slot 16 for the pull rope 63 to pass through is opened on the gantry 2. A bearing plate 14 is fastened to the end of the pull rope 63 facing away from the transmission shaft 62, and a hanger 5 is bolted to the bearing plate 14 on the side of the pull rope 63 facing away from the gantry 2.

[0036] The worker starts the sliding motor 31 through the control system, and the sliding motor 31 drives the roller 32 to rotate in the forward direction. The reaction force between the roller 32 and the wheel rail 33 causes the gantry 2 to slide along the length direction of the wheel rail 33 until the gantry 2 slides to just above the electroplating pool 4. At this time, the control system stops supplying power to the sliding motor 31, and then the control system starts the lifting motor 61. The output shaft of the lifting motor 61 rotates in the reverse direction. The output shaft of the lifting motor 61 drives the transmission shaft 62 to rotate in the reverse direction. The transmission shaft 62 unwinds the pull rope 63, and the hanger 5 is gradually lowered into the electroplating pool 4.

[0037] Reference Figure 1 , Figure 2 and Figure 3 A liquid removal component 7 for removing electrolyte attached to the rack 5 is arranged on the gantry 2. The liquid removal component 7 includes a liquid removal part 71 for removing electrolyte on the rack 5 and a liquid collecting part 72 for collecting electrolyte detached from the rack 5. The liquid removal part 71 includes a fan 711 bolted to the gantry 2 and electrically connected to the control system, and the air outlet of the fan 711 faces the rack 5.

[0038] Reference Figure 1 , Figure 2 and Figure 3 The liquid collecting part 72 includes a vertical corrugated sleeve 721 bolted to the gantry 2, the corrugated sleeve 721 is made of flexible material, the air outlet of the fan 711 faces the inner side of the corrugated sleeve 721, the corrugated sleeve 721 is used to be sleeved on the bracket 5, and a liquid collecting ring 722 is bonded to the end of the corrugated sleeve 721 facing away from the gantry 2, and a drainage pipe 723 is connected to the liquid collecting ring 722. The drainage pipe 723 is made of flexible material, and a drainage groove 724 is opened on the frame 1 along the sliding direction of the gantry 2, and the liquid outlet end of the drainage pipe 723 points to the drainage groove 724.

[0039] Reference Figure 1 , Figure 2 and Figure 3 A guide plate 13 is obliquely bonded inside the corrugated sleeve 721, and the guide plate 13 is obliquely arranged toward the hanger 5 along the direction from the corrugated sleeve 721 to the hanger 5. An end ring 8 is bolted to the end of the corrugated sleeve 721 facing away from the gantry 2, and a slider 9 is welded on the end ring 8. A slide groove 10 for the slider 9 to slide is opened on the gantry 2 along the direction from the corrugated sleeve 721 to the hanger 5.

[0040] Reference Figure 1 , Figure 2 and Figure 3 A vertical lifting screw 11 is rotatably arranged on the gantry 2, the slider 9 is threadedly connected to the lifting screw 11, a driving motor 12 electrically connected to the control system is bolted to the gantry 2, and the lifting screw 11 is coaxially welded to the output shaft of the driving motor 12.

[0041] When the electroplating of the workpiece on the hanger 5 is completed, the worker starts the lifting motor 61 through the control system. The output shaft of the lifting motor 61 drives the transmission shaft 62 to rotate forward. The transmission shaft 62 reels the pull rope 63. The hanger 5 is gradually pulled up and separated from the electroplating pool 4. After the hanger 5 rises to a certain height position, the control system starts the drive motor 12.

[0042] The output shaft of the driving motor 12 rotates forward, and the driving motor 12 drives the lifting screw 11 to rotate forward, so that the lifting screw 11 drives the slider 9 to slide vertically downward, the slider 9 drives the end ring 8 to descend, and the end ring 8 drives the corrugated sleeve 721 to gradually expand downward and be sleeved outside the bracket 5.

[0043] At this time, the control system starts the fan 711, and the fan 711 blows away the plating liquid attached to the hanger 5 and the workpiece. A part of the blown plating liquid adheres to the inner wall of the corrugated sleeve 721, and the other part will fall back into the electroplating pool 4 below it. As the fan 711 blows the hanger 5 for a longer time, the plating liquid attached to the inner wall of the corrugated sleeve 721 gradually gathers in the liquid collecting ring 722, and is discharged from the drain pipe 723 to the drain trough 724 on the frame 1, and is discharged from the drain trough 724 to the collection box.

[0044] The implementation principle of an electroplating equipment in an embodiment of the present application is as follows: a worker starts the sliding motor 31 through the control system, and the sliding motor 31 drives the roller 32 to rotate in the forward direction. The reaction force between the roller 32 and the wheel rail 33 causes the gantry 2 to slide along the length direction of the wheel rail 33 until the gantry 2 slides to just above the electroplating pool 4. At this time, the control system stops supplying power to the sliding motor 31, and then the control system starts the lifting motor 61. The output shaft of the lifting motor 61 rotates in the reverse direction. The output shaft of the lifting motor 61 drives the transmission shaft 62 to rotate in the reverse direction. The transmission shaft 62 unwinds the pull rope 63, and the hanger 5 is gradually lowered into the electroplating pool 4.

[0045] When the electroplating of the workpiece on the hanger 5 is completed, the worker starts the lifting motor 61 through the control system. The output shaft of the lifting motor 61 drives the transmission shaft 62 to rotate forward. The transmission shaft 62 reels the pull rope 63. The hanger 5 is gradually pulled up and separated from the electroplating pool 4. After the hanger 5 rises to a certain height position, the control system starts the drive motor 12.

[0046] The output shaft of the driving motor 12 rotates forward, and the driving motor 12 drives the lifting screw 11 to rotate forward, so that the lifting screw 11 drives the slider 9 to slide vertically downward, the slider 9 drives the end ring 8 to descend, and the end ring 8 drives the corrugated sleeve 721 to gradually expand downward and be sleeved outside the bracket 5.

[0047] At this time, the control system starts the fan 711, and the fan 711 blows away the plating liquid attached to the hanger 5 and the workpiece. A part of the blown plating liquid adheres to the inner wall of the corrugated sleeve 721, and the other part will fall back into the electroplating pool 4 below it. As the fan 711 blows the hanger 5 for a longer time, the plating liquid attached to the inner wall of the corrugated sleeve 721 gradually gathers in the liquid collecting ring 722, and is discharged from the drain pipe 723 to the drain trough 724 on the frame 1, and is discharged from the drain trough 724 to the collection box.

[0048] The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, any equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application.

Claims

1. An electroplating device, comprising a frame (1), a gantry (2) being slidably arranged on the frame (1), a sliding member (3) being arranged on the gantry (2) for driving the gantry (2) to slide, a plurality of electroplating pools (4) being arranged on the frame (1), the plurality of electroplating pools (4) being arranged along the sliding direction of the gantry (2), characterized in that: A hanging rack (5) is slidably arranged on the gantry (2), the hanging rack (5) being used to hang a workpiece, a driving member (6) for driving the hanging rack (5) to move is arranged on the gantry (2), and a liquid removal component (7) for removing electrolyte attached to the hanging rack (5) is arranged on the gantry (2).

2. An electroplating device according to claim 1, characterized in that: The driving member (6) comprises a lifting motor (61) which is arranged on the gantry (2) and electrically connected to the control system. A transmission shaft (62) is coaxially arranged on the output shaft of the lifting motor (61). A pull rope (63) is wound around the transmission shaft (62). One end of the pull rope (63) facing away from the transmission shaft (62) is arranged on the hanging bracket (5).

3. An electroplating device according to claim 1, characterized in that: The liquid removal component (7) comprises a liquid removal part (71) for removing electrolyte on the hanger (5) and a liquid collection part (72) for collecting electrolyte separated from the hanger (5); the liquid removal part (71) comprises a fan (711) arranged on the gantry (2) and electrically connected to a control system; an air outlet of the fan (711) faces the hanger (5).

4. An electroplating device according to claim 3, characterized in that: The liquid collecting member (72) comprises a corrugated sleeve (721) arranged on the gantry (2); the air outlet of the fan (711) faces the inner side of the corrugated sleeve (721); the corrugated sleeve (721) is used to be sleeved on the hanging bracket (5); a liquid collecting ring (722) is arranged at one end of the corrugated sleeve (721) facing away from the gantry (2); a liquid drain pipe (723) is connected to the liquid collecting ring (722); a liquid drain groove (724) is provided on the frame (1); and the liquid outlet end of the liquid drain pipe (723) points to the liquid drain groove (724).

5. An electroplating device according to claim 4, characterized in that: An end ring (8) is provided at one end of the corrugated sleeve (721) facing away from the gantry (2), and a slider (9) is provided on the end ring (8). A slide groove (10) for the slider (9) to slide is provided on the gantry (2) along the direction from the corrugated sleeve (721) to the hanger (5), and a lifting screw (11) is rotatably provided on the gantry (2), and the slider (9) is threadedly connected to the lifting screw (11). A driving motor (12) electrically connected to a control system is provided on the gantry (2), and the lifting screw (11) is coaxially arranged on the output shaft of the driving motor (12).

6. An electroplating device according to claim 4, characterized in that: A guide plate (13) is obliquely arranged inside the corrugated sleeve (721), and the guide plate (13) is obliquely arranged toward the hanger (5) along the direction from the corrugated sleeve (721) to the hanger (5).

7. An electroplating device according to claim 2, characterized in that: A bearing plate (14) is arranged between the hanging bracket (5) and the pulling rope (63), and the hanging bracket (5) is detachably arranged on the bearing plate (14).

8. The electroplating equipment according to claim 1, characterized in that: The sliding member (3) comprises a sliding motor (31) which is arranged on the gantry (2) and electrically connected to a control system, a roller (32) is coaxially arranged on an output shaft of the sliding motor (31), a wheel rail (33) is arranged on the frame (1), and the roller (32) is rollingly fitted on the wheel rail (33).

Citation Information

Patent Citations

  • Full-automatic electroplating system

    CN113957514A