PE pipe diameter detection mechanism

By designing a PE pipe diameter detection mechanism including workbench, rotary sleeve, clamping assembly, moving assembly and rotary assembly, the cumbersome problem of the detection process in the prior art is solved, rapid and automatic detection is achieved, and the improvement of Detection efficiency.

CN222528510UActive Publication Date: 2025-02-25HUAIAN XINTONG PIPE IND TECH CO LTD

Patent Information

Application Number
CN202421303888.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-07
Publication Date
2025-02-25
Estimated Expiration
2034-06-07

AI Technical Summary

Technical Problem

The existing PE tube detection mechanism needs to frequently move the lifting support seat during the inspection process, which is complicated to operate, resulting in low detection efficiency.

Method used

A PE pipe diameter detection mechanism is designed, including a workbench, a rotating sleeve, a clamping assembly, a moving assembly and a rotating assembly. The PE pipe is fixed by a clamping assembly, and the moving assembly and a rotating assembly can be automatically detected, simplifying the operation process.

Benefits of technology

The detection mechanism can quickly and automatically perform 360-degree inspection of the PE tube, which improves the detection efficiency, simplifies the operation process, and reduces human error.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a PE pipe diameter detection mechanism, and relates to the technical field of PE pipe detection, the PE pipe diameter detection mechanism comprises a workbench and a rotating sleeve arranged on the workbench, the rotating sleeve is provided with a through groove for a PE pipe to pass through, the central axis of the through groove and the central axis of the PE pipe coincide with each other, and the inner wall of the through groove is provided with a detection assembly used for detecting the pipe diameter of the PE pipe; the PE pipe diameter detection mechanism further comprises a clamping assembly used for positioning the PE pipe. Through the clamping assembly, a PE pipe can be conveniently fixed, it is ensured that the central axis of the PE pipe and the central axis of the rotating sleeve coincide and are aligned, inaccurate detection numerical values caused by deviation of the detection assembly are prevented, the detection assembly is arranged in the through groove in the rotating sleeve, 360-degree detection of one section of position of the PE pipe can be automatically achieved in cooperation with the rotating assembly, and through the arrangement of the moving assembly, the detection accuracy is improved. And the rotating sleeve can be driven to move along the central axis of the PE pipe, so that the next detection point can be quickly switched, and the detection efficiency is effectively improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of PE pipe detection, in particular to a PE pipe diameter detection mechanism. Background Art

[0002] PE pipes, also known as polyethylene plastic pipes, are relatively flexible compared to steel pipes. However, their disadvantages are that they are not as mechanically durable as steel pipes and are sensitive to chemicals. When PE pipes are in use, the thickness of the pipe wall becomes thinner due to corrosion or impact, which can cause pipe leakage. Therefore, it is very important to regularly detect changes in the inner diameter of the pipe for the maintenance of PE pipes.

[0003] The Chinese utility model patent with the authorization announcement number CN218034975U discloses a pipeline diameter detection device, including a lifting support seat and a measuring assembly. The lifting support seat includes an upper seat and a lower seat. A lifting drive mechanism for driving the upper seat to lift and lower is provided between the upper seat and the lower seat. Its working principle is as follows: the lifting support seat moves to the bottom of the measuring seat, and the upper seat is pushed upward by controlling the lifting drive mechanism, so that the support wheel on the upper seat cooperates with the corresponding circular track support, and at the same time, the arc plate is pushed upward. As the arc plate moves upward, the force on the top pressure head gradually decreases, and the top pressure head below gradually begins to be stressed. When the forces on the two top pressure heads are the same, the arc plate stops rising, and it is in the zero state at this time.

[0004] However, the above technical solution has the following problems: after inspecting one part of the pipeline, it is necessary to pull up the arc plate to disengage the support wheel from the grooved track of the side plate, and then move the two arc plates horizontally. After determining the next position of the pipeline, the lifting support seat is moved to the bottom of the arc plate again, and the previous operation is repeated to measure the upper and lower and left and right diameters of the pipeline here. When in use, it is necessary to frequently move the lifting support seat according to the position of the measuring component, which is cumbersome to operate and is not conducive to improving the detection efficiency. Utility Model Content

[0005] The purpose of the utility model is to provide a PE pipe diameter detection mechanism to solve the technical problem raised by the above background technology that the existing detection mechanisms on the market need to frequently move the lifting support seat according to the position of the measuring component when detecting the PE pipe, which is relatively cumbersome to operate.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a PE pipe diameter detection mechanism, comprising a workbench and a rotating sleeve arranged on the workbench, the rotating sleeve is provided with a through slot for the PE pipe to pass through, and the central axis of the through slot coincides with the central axis of the PE pipe, and a detection component for detecting the diameter of the PE pipe is arranged on the inner wall of the through slot;

[0007] The PE pipe diameter detection mechanism also includes:

[0008] A clamping assembly for positioning the PE pipe;

[0009] A moving component for driving the rotating sleeve to move along the central axis of the PE pipe;

[0010] A rotating assembly is used to drive the rotating sleeve to rotate around the central axis of the PE pipe.

[0011] As a preferred technical solution of the present utility model, the detection assembly includes two detection parts arranged opposite to each other, and the detection parts include:

[0012] A connecting sleeve with an open end, which is arranged on the inner wall of the through groove of the rotating sleeve;

[0013] A pressure-sensitive element disposed inside the connecting sleeve;

[0014] An elastic member having one end connected to the pressure-sensitive element;

[0015] A movable rod slidably disposed in the connecting sleeve, one end of the movable rod being connected to the other end of the elastic member;

[0016] A universal ball bearing connected to the other end of the movable rod fits the outer surface of the PE tube.

[0017] As a preferred technical solution of the utility model, the PE pipe diameter detection mechanism also includes:

[0018] A mounting plate rotatably connected to the rotating sleeve;

[0019] A side plate disposed on the upper end of the mounting plate;

[0020] A slide rail is arranged outside the rotating sleeve, and the slide rail is rotatably matched with the side plate.

[0021] As a preferred technical solution of the utility model, the rotating assembly includes:

[0022] A No. 1 motor disposed at the upper end of the mounting plate;

[0023] A gear connected to the output shaft of the first motor;

[0024] A rack is arranged outside the rotating sleeve, and the rack matches the gear.

[0025] As a preferred technical solution of the utility model, the clamping assembly includes: a bracket arranged at the upper end of the workbench, the bracket is relatively provided with two clamping parts, and the clamping parts include:

[0026] A No. 1 electric push rod whose bottom is connected to the bracket;

[0027] An arc-shaped plate connected to the output end of the first electric push rod, wherein the arc-shaped plate is provided with a groove that matches the PE pipe.

[0028] As a preferred technical solution of the utility model, the mobile assembly includes:

[0029] A chute provided at the upper end of the workbench;

[0030] A sliding block slidably arranged in the sliding groove, wherein the upper portion of the sliding block is connected to the mounting plate;

[0031] A second motor provided on one side of the workbench;

[0032] A lead screw has one end connected to the output shaft of the second motor, and the other end of the lead screw is inserted into the slide groove and matched with the lead screw groove provided in the slide block.

[0033] As a preferred technical solution of the utility model, a No. 2 electric push rod is arranged between the slider and the mounting plate, and the No. 2 electric push rod is used to adjust the height of the rotating sleeve relative to the PE pipe.

[0034] Compared with the prior art, the beneficial effects of the utility model are:

[0035] The utility model can conveniently fix the PE pipe through the clamping component, ensure that the PE pipe is aligned with the central axis of the rotating sleeve, prevent the detection component from offsetting and causing inaccurate detection values, and arrange the detection component in the internal groove of the rotating sleeve, which can realize automatic 360-degree detection of a section of the PE pipe in conjunction with the rotating component. By arranging the moving component, the rotating sleeve can be driven to move along the central axis of the PE pipe, so as to quickly switch to the next detection point, thereby effectively improving the detection efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0036] Figure 1 It is a schematic diagram of the external overall three-dimensional structure of the utility model;

[0037] Figure 2 It is a schematic diagram of a partially cutaway three-dimensional structure of the utility model;

[0038] Figure 3 It is a semi-section three-dimensional structural schematic diagram of the side plate, rotating sleeve and connecting sleeve of the utility model;

[0039] Figure 4 For the utility model Figure 3 Enlarged structural diagram at A in the middle.

[0040] In the figure: 1. workbench; 2. slide; 3. slider; 4. No. 2 motor; 5. screw; 6. screw slot; 7. bracket; 8. No. 1 electric push rod; 9. arc plate; 10. mounting plate; 11. side plate; 12. rotating sleeve; 13. slide rail; 14. connecting sleeve; 15. pressure-sensitive element; 16. elastic part; 17. movable rod; 18. universal ball; 19. No. 1 motor; 20. gear; 21. rack; 22. PE pipe; 23. No. 2 electric push rod. DETAILED DESCRIPTION

[0041] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.

[0042] See also Figure 1-Figure 4 The utility model provides a technical solution: a PE pipe diameter detection mechanism, comprising a workbench 1 and a rotating sleeve 12 arranged on the workbench 1, the rotating sleeve 12 is provided with a through groove for the PE pipe 22 to pass through, and the central axis of the through groove coincides with the central axis of the PE pipe 22, and a detection component for detecting the diameter of the PE pipe 22 is arranged on the inner wall of the through groove, and the detection component tests the surface smoothness of the PE pipe 22 by pressure, thereby detecting the diameter of the PE pipe 22; in this embodiment, the detection component includes two detection parts arranged oppositely, and the detection part includes: a connecting sleeve 14 with an opening at one end, which is arranged on the inner wall of the through groove of the rotating sleeve 12; a pressure-sensitive element 15 arranged inside the connecting sleeve 14; an elastic member 16 connected to the pressure-sensitive element 15 at one end; a movable rod 17 slidably arranged in the connecting sleeve 14, one end of the movable rod 17 is connected to the other end of the elastic member 16; a universal ball 18 connected to the other end of the movable rod 17, and the universal ball 18 fits the outer surface of the PE pipe 22;

[0043] The above technical solution can be used to detect the diameter change of the PE tube 22. The central axis of the rotating sleeve 12 and the central axis of the PE tube 22 are aligned and coincident. At this time, the universal ball 18 contacts the PE tube 22, and the distances between the two connecting sleeves 14 and the PE tube 22 are equal. The pressure of the elastic member 16 on the pressure-sensitive element 15 should be the same under normal circumstances. If the PE tube 22 is concave at this point, the elastic force of the elastic member 16 is reduced, so that the pressure-sensitive element 15 senses the pressure change and transmits the data to the panel through electrical signals. Conversely, when the PE tube 22 is convex at this point, the compressive elastic force of the elastic member 16 becomes larger, thereby realizing the diameter detection of the PE tube 22.

[0044] like Figure 1 or Figure 2As shown, the PE pipe diameter detection mechanism also includes: a clamping assembly for positioning the PE pipe 22; in this embodiment, the clamping assembly includes: a bracket 7 arranged at the upper end of the workbench 1, the bracket 7 is relatively provided with two clamping parts, and the clamping parts include: a No. 1 electric push rod 8 connected to the bracket 7 at the bottom; an arc plate 9 connected to the output end of the No. 1 electric push rod 8, and the arc plate 9 is provided with a groove that matches the PE pipe 22;

[0045] The above technical solution can be used to quickly position the PE tube 22. When in use, first place the PE tube 22 in the middle position of the two arc plates 9, start the No. 1 electric push rod 8 to drive the arc plates 9 closer to each other, so that the PE tube 22 is clamped by the arc plates 9.

[0046] like Figure 3 As shown, the PE pipe diameter detection mechanism also includes: a mounting plate 10 rotatably connected to the rotating sleeve 12; a side plate 11 disposed at the upper end of the mounting plate 10; a slide rail 13 disposed outside the rotating sleeve 12, and the slide rail 13 and the side plate 11 are rotatably matched, and a rotating assembly for driving the rotating sleeve 12 to rotate around the central axis of the PE pipe 22; in this embodiment, the PE pipe diameter detection mechanism also includes: a side plate 11 disposed at the upper end of the mounting plate 10; a slide rail 13 disposed outside the rotating sleeve 12, and the slide rail 13 and the side plate 11 are rotatably matched; the rotating assembly includes: a No. 1 motor 19 disposed at the upper end of the mounting plate 10; a gear 20 connected to the output shaft of the No. 1 motor 19; a rack 21 disposed outside the rotating sleeve 12, and the rack 21 is matched with the gear 20;

[0047] The above technical solution can realize 360-degree detection of the PE pipe 22. The No. 1 motor 19 is started to drive the gear 20 to rotate, and the gear 20 drives the rack 21 to engage, thereby driving the rotating sleeve 12 to rotate, and the universal ball 18 detects the PE pipe 22 at 360 degrees.

[0048] like Figure 2 As shown, the PE pipe diameter detection mechanism also includes: a second electric push rod 23 is arranged between the slider 3 and the mounting plate 10, and the second electric push rod 23 is used to adjust the height of the rotating sleeve 12 relative to the PE pipe 22;

[0049] The above technical solution can be used to calibrate the detection component. The No. 2 electric push rod 23 is started to drive the mounting plate 10 to rise and fall, ensuring that the central axis of the rotating sleeve 12 and the central axis of the PE tube 22 are aligned and coincident. At this time, the universal ball 18 contacts the PE tube 22, and the distances between the two connecting sleeves 14 and the PE tube 22 are equal. Under normal circumstances, the pressure of the elastic member 16 on the pressure-sensitive element 15 should be the same.

[0050] like Figure 2As shown, the PE pipe diameter detection mechanism also includes: a moving component for driving the rotating sleeve 12 to move along the central axis direction of the PE pipe 22; in this embodiment, the moving component includes: a slide groove 2 opened at the upper end of the workbench 1; a slider 3 slidably arranged in the slide groove 2, and the upper part of the slider 3 is connected to the mounting plate 10; a No. 2 motor 4 arranged on one side of the workbench 1; a screw rod 5 connected to the output shaft of the No. 2 motor 4 at one end, and the other end of the screw rod 5 penetrates into the slide groove 2 and cooperates with the screw rod groove 6 opened in the slider 3;

[0051] The above technical solution can realize rapid detection of PE pipe 22. When it is necessary to move to the position of the next PE pipe 22, start the No. 2 motor 4 to drive the screw rod 5 to rotate. The rotation of the screw rod 5 drives the slider 3 to slide in the slide groove 2. The slider 3 drives the mounting plate 10 connected to it to slide, thereby quickly switching to the next detection point, which is more convenient to use.

[0052] Working principle: When in use, first place the PE tube 22 in the middle of the two arc plates 9, start the No. 1 electric push rod 8 to drive the arc plates 9 to move closer to each other, so that the PE tube 22 is clamped by the arc plates 9, and then start the No. 2 electric push rod 23 to drive the mounting plate 10 to rise and fall, ensuring that the central axis of the rotating sleeve 12 and the central axis of the PE tube 22 are aligned and coincident. At this time, the universal ball 18 contacts the PE tube 22, and the spacing between the two connecting sleeves 14 and the PE tube 22 is equal. The pressure of the elastic member 16 on the pressure-sensitive element 15 should be the same under normal circumstances. Start the No. 1 motor 19 to drive the gear 20 to rotate, and the gear 20 drives the rack 21 to engage, thereby driving the rotating sleeve 1 2 rotates, the universal ball 18 detects the PE tube 22 at that place 360 ​​degrees. If the PE tube 22 is concave at that place, the elastic force of the elastic member 16 is reduced, so that the pressure sensitive element 15 senses the pressure change and transmits the data to the panel through an electrical signal. On the contrary, when the PE tube 22 is convex at that place, the pressure elastic force of the elastic member 16 becomes larger, thereby realizing the diameter detection of the PE tube 22. When it is necessary to move to the position of the next PE tube 22, the second motor 4 is started to drive the screw rod 5 to rotate. The rotation of the screw rod 5 drives the slider 3 to slide in the slide groove 2, and the slider 3 drives the mounting plate 10 connected thereto to slide, thereby quickly switching to the next detection point, which is more convenient to use.

[0053] Thereby completing a series of tasks, the contents not described in detail in this specification belong to the prior art known to professional and technical personnel in this field.

[0054] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-limiting from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims are included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.

Claims

1. A PE pipe diameter detection mechanism, comprising a workbench (1) and a rotating sleeve (12) arranged on the workbench (1), wherein the rotating sleeve (12) is provided with a through slot for the PE pipe (22) to pass through, and the central axis of the through slot coincides with the central axis of the PE pipe (22), and a detection component for detecting the diameter of the PE pipe (22) is arranged on the inner wall of the through slot; It is characterized in that The PE pipe diameter detection mechanism also includes: A clamping assembly for positioning the PE pipe (22); A moving component used for driving the rotating sleeve (12) to move along the central axis direction of the PE pipe (22); A rotating assembly used for driving the rotating sleeve (12) to rotate around the central axis of the PE pipe (22).

2. The PE pipe diameter detection mechanism according to claim 1, characterized in that: The detection assembly includes two detection parts arranged opposite to each other, and the detection parts include: A connecting sleeve (14) with an opening at one end, which is arranged on the inner wall of the through groove of the rotating sleeve (12); A pressure-sensitive element (15) disposed inside the connecting sleeve (14); an elastic member (16) having one end connected to the pressure-sensitive element (15); A movable rod (17) slidably disposed in the connecting sleeve (14), one end of the movable rod (17) being connected to the other end of the elastic member (16); A universal ball (18) is connected to the other end of the movable rod (17), and the universal ball (18) fits the outer surface of the PE tube (22).

3. The PE pipe diameter detection mechanism according to claim 1, characterized in that: The PE pipe diameter detection mechanism also includes: A mounting plate (10) rotatably connected to the rotating sleeve (12); A side plate (11) provided on the upper end of the mounting plate (10); A slide rail (13) is arranged outside the rotating sleeve (12), and the slide rail (13) is rotationally matched with the side plate (11).

4. The PE pipe diameter detection mechanism according to claim 3, characterized in that: The rotating assembly comprises: A first motor (19) disposed on the upper end of the mounting plate (10); a gear (20) connected to the output shaft of the first motor (19); A rack (21) is arranged outside the rotating sleeve (12), and the rack (21) matches the gear (20).

5. The PE pipe diameter detection mechanism according to claim 1, characterized in that: The clamping assembly comprises: a bracket (7) arranged at the upper end of the workbench (1), the bracket (7) being provided with two clamping parts opposite to each other, the clamping parts comprising: A first electric push rod (8) whose bottom is connected to the bracket (7); An arc-shaped plate (9) connected to the output end of the first electric push rod (8), wherein the arc-shaped plate (9) is provided with a groove that matches the PE pipe (22).

6. The PE pipe diameter detection mechanism according to claim 3, characterized in that: The mobile assembly comprises: A slide groove (2) is provided at the upper end of the workbench (1); A sliding block (3) slidably arranged in the sliding groove (2), wherein the upper portion of the sliding block (3) is connected to a mounting plate (10); A second motor (4) disposed on one side of the workbench (1); A screw rod (5) has one end connected to the output shaft of the second motor (4), and the other end of the screw rod (5) is inserted into the slide groove (2) and matched with the screw rod groove (6) provided in the slide block (3).

7. The PE pipe diameter detection mechanism according to claim 6, characterized in that: A No. 2 electric push rod (23) is arranged between the slider (3) and the mounting plate (10), and the No. 2 electric push rod (23) is used to adjust the height of the rotating sleeve (12) relative to the PE pipe (22).

Citation Information

Patent Citations

  • Pipeline diameter detection device

    CN218034975U

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    CN120668042A