Device for detecting nut and taking out stamping part after nut welding

By designing a device including a base, rotary part, upper frame, induction switch, limiting mechanism and induction mechanism, the problems of insufficient space for detecting the nut and removing the stamping part after welding the nut is solved, operational limitations and high production costs are solved. , and achieve the effect of reducing the number of workstations and reducing production costs in the existing layout.

CN222529509UActive Publication Date: 2025-02-25YANTAI YINENG ELECTROMECHANICAL TECH CO LTD
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Patent Information

Application Number
CN202421426834.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-21
Publication Date
2025-02-25
Estimated Expiration
2034-06-21

AI Technical Summary

Technical Problem

On the automotive welding production line, the prior art has problems such as insufficient space, operational limitations and high production costs when testing the nuts after welding the nuts and taking out the stamped parts.

Method used

A device is designed to detect the nut after welding nut and remove the stamping part, including a base, a rotary part, an upper frame, an induction switch, a limiting mechanism and an induction mechanism, and the detection and removal of the stamping part is achieved through cylinder drive and induction sensing. .

Benefits of technology

The device reduces the number of workstations in the existing layout, and meets production needs by integrating a simple cylinder rotating mechanism, reducing production costs, and solving the problems of insufficient space and operating limitations.

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Abstract

The utility model provides a device for detecting a nut and taking out a stamping part after nut welding, which comprises a base, symmetrically distributed rotating parts are arranged on the base, the tops of the two rotating parts are jointly and fixedly connected with an upper frame, an inductive switch is arranged on the upper frame, a limiting mechanism is arranged on the upper frame, and the limiting mechanism comprises a position A, a position B and a position C; the limiting mechanism comprises a first driving air cylinder, a first air cylinder body support and a first air cylinder rod support are arranged on the first driving air cylinder, a limiting rod is arranged on the first air cylinder rod support, sensing mechanisms which are symmetrically distributed are arranged on the upper frame, and each sensing mechanism comprises a second air cylinder body support fixedly connected to the upper frame. A second air cylinder rod support is arranged on the second air cylinder body support, and the second air cylinder rod support is fixedly connected with four sensor supports; by integrating and adding a simple air cylinder rotating mechanism, the production requirement is met, meanwhile, the station number is reduced, the problem of insufficient field space is solved, and the production cost is reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of automobile welding production line equipment, in particular to a device for detecting nuts after welding nuts and taking out stamping parts. Background Art

[0002] At present, the nut welding on the automobile welding production line must be sensed after it is completed. Generally, there are two ways to directly sense the nut: one is to sense inside the subsequent station fixture after the nut welding is completed, and the other is to design a separate sensing column to sense the nut after welding. According to the site layout and production rhythm, a robot needs to grab two identical stamping parts from the PLT at the same time, sort them at the sorting station first, then re-grab them, weld the nuts, check whether the nuts are present after welding, and finally put them on the slide to take them away. However, the existing technology has the following shortcomings when used:

[0003] Considering the on-site layout, adding a nut sensing station or sensing column will result in insufficient on-site space, making it difficult to actually operate, which has certain limitations and high production costs.

[0004] Therefore, there is an urgent need for a device for inspecting nuts after welding and removing stamping parts to solve the above problems. Utility Model Content

[0005] The purpose of the utility model is to add a nut sensing station or a sensing column to address the current problems of insufficient on-site space, difficulty in actual operation, certain limitations, and high production costs due to the on-site layout.

[0006] In order to achieve the above-mentioned invention object, the utility model provides the following technical solutions:

[0007] A device for inspecting nuts and taking out stamped parts after welding nuts is provided to improve the above problems.

[0008] The specific application is as follows:

[0009] A device for inspecting nuts and removing stamped parts after welding nuts, comprising a base, wherein the base is provided with symmetrically distributed rotating parts, the tops of the two rotating parts are fixedly connected to an upper frame, the upper frame is provided with an induction switch, the upper frame is provided with a limiting mechanism, the limiting mechanism includes three locations A, B, and C, the limiting mechanism includes a first driving cylinder, the first driving cylinder is provided with a first cylinder body support and a first cylinder rod support, the first cylinder rod support is provided with a limiting rod, the upper frame is provided with a symmetrically distributed induction mechanism, the induction mechanism includes a second cylinder body support fixedly connected to the upper frame, the second cylinder body support is provided with a second cylinder rod support, the second cylinder rod support is fixedly connected to four sensor brackets, the sensor bracket is provided with a sensor, and a second driving cylinder is provided at the bottom of the second cylinder rod support.

[0010] As a preferred technical solution of the present application, the upper frame is provided with symmetrically distributed sliding bars.

[0011] As a preferred technical solution of the present application, symmetrically distributed side guide plates are fixedly connected to the upper frame.

[0012] As a preferred technical solution of the present application, the first cylinder body support is installed on the upper frame.

[0013] As a preferred technical solution of the present application, a placement box is fixedly connected to the base.

[0014] As a preferred technical solution of the present application, both the front and rear surfaces of the base are fixedly connected with symmetrically distributed mounting blocks, and the mounting blocks are provided with mounting holes.

[0015] As a preferred technical solution of the present application, the first driving cylinder is electrically connected to the induction switch.

[0016] Compared with the prior art, the utility model has the following beneficial effects:

[0017] In the scheme of this application:

[0018] By setting the induction switch, the first driving cylinder, the first cylinder body support, the first cylinder rod support, the second cylinder body support, the second cylinder rod support, the sensor and the second driving cylinder, firstly, the first driving cylinder is in an extended state, and the second driving cylinder is in a retracted state. After the stamping parts are welded with the nuts, the robot simultaneously grabs two identical stamping parts and places them on the upper frame, blocks the stamping parts with the limit rod, and then the second driving cylinder is extended, and the sensor senses the welded nuts through the second cylinder rod support. After the induction is completed, the second driving cylinder is opened, and the first driving cylinder in the limit mechanisms at A and B is opened, and the stamping parts slide downward. When the stamping part continues to slide downward, it touches the induction switch, and the first drive cylinder in the limit mechanism at C opens. The stamping part continues to slide downward until it is finally taken out, thereby reducing the number of workstations in the existing layout. At the same time, through integration, a simple cylinder rotation mechanism is added to meet production needs and reduce production costs. This solves the problem in the prior art that considering the on-site layout, a nut sensing station or a sensing column is added, the on-site space is insufficient, and it is difficult to actually operate. There are certain limitations and the production cost is high. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 A schematic diagram of the overall structure of a device for inspecting nuts after welding nuts and removing stamping parts provided in this application;

[0020] Figure 2 A schematic diagram of the overall structure of a device for inspecting nuts after welding nuts and removing stamping parts provided in this application;

[0021] Figure 3 A schematic diagram of the front structure of a device for inspecting nuts and removing stamped parts after welding nuts provided in the present application;

[0022] Figure 4 A side structural schematic diagram of a device for inspecting nuts after welding nuts and removing stamped parts provided in the present application.

[0023] Indicated in the figure:

[0024] 1. Base; 2. Rotating part; 3. Upper frame; 4. Induction switch; 5. First driving cylinder; 6. First cylinder body support; 7. First cylinder rod support; 8. Limit rod; 9. Second cylinder body support; 10. Second cylinder rod support; 11. Sensor bracket; 12. Sensor; 13. Second driving cylinder; 14. Sliding rod; 15. Side guide plate; 16. Placement box; 17. Mounting block; 18. Mounting hole; 19. Limit mechanism; 20. Induction mechanism. DETAILED DESCRIPTION

[0025] To make the purpose, technical solution and advantages of the embodiment of the utility model clearer, the technical solution in the embodiment of the utility model will be described clearly and completely in conjunction with the accompanying drawings. Obviously, the described embodiment is a part of the embodiment of the utility model, not all of the embodiments.

[0026] Therefore, the following detailed description of the embodiments of the present invention is not intended to limit the scope of the present invention to be protected, but merely represents some embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0027] It should be noted that, in the absence of conflict, the embodiments of the present invention and the features and technical solutions in the embodiments may be combined with each other.

[0028] It should be noted that similar reference numerals and letters denote similar items in the following drawings, and therefore, once an item is defined in one drawing, further definition and explanation thereof is not required in subsequent drawings.

[0029] In the description of the present utility model, it should be noted that the orientation or position relationship indicated by the terms "upper", "lower", etc. is based on the orientation or position relationship shown in the drawings, or the orientation or position relationship in which the invention product is usually placed when in use, or the orientation or position relationship commonly understood by those skilled in the art. Such terms are only for the convenience of describing the present utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present utility model. In addition, the terms "first", "second", etc. are only used to distinguish the description, and cannot be understood as indicating or implying relative importance. Example

[0030] like Figure 1-4As shown, a device for inspecting nuts after welding nuts and removing stamped parts proposed in this embodiment includes a base 1, on which symmetrically distributed rotating parts 2 are provided, an upper frame 3 is fixedly connected to the tops of the two rotating parts 2, an induction switch 4 is provided on the upper frame 3, a limiting mechanism 19 is provided on the upper frame 3, the limiting mechanism 19 includes three parts A, B, and C, the limiting mechanism 19 includes a first driving cylinder 5, the first driving cylinder 5 is provided with a first cylinder body support 6 and a first cylinder rod support 7, the first cylinder rod support 7 is provided with a limiting rod 8, the upper frame 3 is provided with a symmetrically distributed induction mechanism 20, the induction mechanism 20 includes a second cylinder body support 9 fixedly connected to the upper frame 3, the second cylinder body support 9 is provided with a second cylinder rod support 10, the second cylinder rod support 10 is fixedly connected with four The sensor bracket 11 is provided with a sensor 12, and the second driving cylinder 13 is provided at the bottom position of the second cylinder rod support 10. The first driving cylinder 5 is in an extended state, and the second driving cylinder 13 is in a retracted state. After the stamping parts are welded with nuts, the robot simultaneously grabs two identical stamping parts and places them on the upper frame 3, blocks the stamping parts with the limiting rod 8, and then the second driving cylinder 13 is extended, and the sensor 12 senses the welded nuts through the second cylinder rod support 10. After the induction is completed, the second driving cylinder 13 is opened, and the first driving cylinder 5 in the limiting mechanisms 19 at A and B is opened, and the stamping parts slide downward. When the stamping parts continue to slide downward, they touch the induction switch 4 that plays a sensing role, and the first driving cylinder 5 in the limiting mechanism 19 at C is opened, and the stamping parts continue to slide downward until they are finally taken out.

[0031] like Figure 2 As shown, the upper frame 3 is provided with symmetrically distributed sliding bars 14 .

[0032] like Figure 4 As shown, the upper frame 3 is fixedly connected with symmetrically distributed side guide plates 15 to play a limiting role.

[0033] like Figure 2 As shown, the first cylinder block support 6 is mounted on the upper frame 3 .

[0034] like Figure 3 As shown, a placement box 16 is fixedly connected to the base 1, and some items necessary for the operator to work can be placed in the placement box 16, which is convenient for taking and using in daily work.

[0035] like Figure 2 and Figure 3 As shown, both the front and rear surfaces of the base 1 are fixedly connected with symmetrically distributed mounting blocks 17 , and mounting holes 18 are provided on the mounting blocks 17 . The device is fixed by inserting four screws into the mounting holes 18 .

[0036] like Figure 1 and Figure 2 As shown, the first driving cylinder 5 is electrically connected to the sensing switch 4. When the stamping part continues to slide downward, it touches the sensing switch 4 which has a sensing effect. The first driving cylinder 5 in the limiting mechanism 19 at C opens, and the stamping part continues to slide downward until it is finally taken out.

[0037] Specifically, when the device for detecting nuts after welding nuts and removing stamping parts is used: first, the first driving cylinder 5 is in an extended state, and the second driving cylinder 13 is in a retracted state. After the stamping parts weld the nuts, the robot simultaneously grabs two identical stamping parts and places them on the upper frame 3, blocks the stamping parts through the limiting rod 8, and then the second driving cylinder 13 is extended, and the sensor 12 senses the welded nuts through the second cylinder rod support 10. After the sensing is completed, the second driving cylinder 13 is opened, and the first driving cylinder 5 in the limiting mechanisms 19 at A and B is opened, and the stamping parts slide downward. When the stamping parts continue to slide downward, they touch the sensing switch 4 that plays a sensing role. The first driving cylinder 5 in the limiting mechanism 19 at C is opened, and the stamping parts continue to slide downward until they are finally taken out, thereby reducing the number of workstations in the existing layout. At the same time, through integration, a simple cylinder rotation mechanism is added to meet production needs and further reduce production costs.

[0038] The above embodiments are only used to illustrate the present invention and are not intended to limit the technical solutions described in the present invention. Although the present invention has been described in detail with reference to the above embodiments, the present invention is not limited to the above specific implementation methods. Therefore, any modification or equivalent replacement of the present invention; and all technical solutions and improvements thereof that do not depart from the spirit and scope of the invention are included in the scope of the claims of the present invention.

Claims

1. A device for inspecting nuts after welding and removing stamped parts, comprising a base (1), characterized in that: The base (1) is provided with symmetrically distributed rotating parts (2), the tops of the two rotating parts (2) are fixedly connected to an upper frame (3), the upper frame (3) is provided with an induction switch (4), the upper frame (3) is provided with a limit mechanism (19), the limit mechanism (19) includes three parts A, B, and C, the limit mechanism (19) includes a first driving cylinder (5), the first driving cylinder (5) is provided with a first cylinder body support (6) and a first cylinder rod support (7), the first cylinder rod support (7) is provided with A limit rod (8) is provided on the upper frame (3), and a symmetrically distributed sensing mechanism (20) is provided. The sensing mechanism (20) comprises a second cylinder body support (9) fixedly connected to the upper frame (3), a second cylinder rod support (10) is provided on the second cylinder body support (9), four sensor brackets (11) are fixedly connected to the second cylinder rod support (10), a sensor (12) is provided on the sensor bracket (11), and a second driving cylinder (13) is provided at the bottom of the second cylinder rod support (10).

2. A device for inspecting nuts and removing stamped parts after welding nuts according to claim 1, characterized in that: The upper frame (3) is provided with symmetrically distributed sliding bars (14).

3. A device for inspecting nuts and removing stamped parts after welding nuts according to claim 2, characterized in that: The upper frame (3) is fixedly connected with symmetrically distributed side guide plates (15).

4. A device for inspecting nuts and removing stamped parts after welding nuts according to claim 3, characterized in that: The first cylinder body support (6) is mounted on the upper frame (3).

5. A device for inspecting nuts and removing stamped parts after welding nuts according to claim 4, characterized in that: A placement box (16) is fixedly connected to the base (1).

6. A device for inspecting nuts and removing stamped parts after welding nuts according to claim 5, characterized in that: The front and rear surfaces of the base (1) are both fixedly connected with symmetrically distributed mounting blocks (17), and mounting holes (18) are provided on the mounting blocks (17).

7. A device for inspecting nuts and removing stamped parts after welding nuts according to claim 6, characterized in that: The first driving cylinder (5) is electrically connected to the inductive switch (4).