Back guide device of splitting machine
By designing a guide device on the back of the splitter machine, and using the clamping cylinder and guide wheel set to perform clamping guidance on the pig carcass, the problem of shaking the pig carcass caused by slanting and biasing is solved, and the accuracy and efficiency of the splitter are improved.
Patent Information
- Application Number
- CN202420638955.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-29
- Publication Date
- 2025-02-28
- Estimated Expiration
- 2034-03-29
AI Technical Summary
During the working process of the half-cutting machine, the pig carcass is prone to shake, resulting in a slashing skew. Especially when the pigs in the slaughterhouse are uneven in size, it is difficult to accurately locate the pigs.
A back guide device of the splitter machine is designed, and the guide wheel set is driven close to the back of the pig's carcass by clamping the cylinder and clamping arms to achieve clamping guidance limits to prevent the splitting and cutting run caused by carcass deviation during the splitting knife.
It effectively prevents the cutting and cutting run caused by carcass deviation during the cutting knife, improves the cutting half accuracy and cutting half efficiency, and is suitable for pig carcass of different sizes.
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Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of half-splitting machine equipment, in particular to a back guide device of a half-splitting machine. Background Art
[0002] A half splitter, or pig carcass splitter, is mainly used to split the pig carcass into two halves to facilitate the transportation, storage and sale of pork.
[0003] As one of the links in the entire production line, the pig carcass shakes during the operation of the splitter, which makes it easy for the splitter to split the pigs at an angle. If the sizes of pigs in the slaughterhouse are uneven, it will be even more difficult to locate the pigs. Utility Model Content
[0004] One advantage of the utility model is that it provides a back guide device for a pig splitter, wherein the clamping cylinder is extended before the splitting operation is performed, and the guide wheel is driven by the clamping arm to approach and rest against the back of the pig carcass, so that a clamping guide limit can be performed during the splitting process of the pig splitter, thereby preventing the splitting knife from shifting out of position due to carcass deviation when splitting, thereby improving the splitting accuracy and efficiency.
[0005] One advantage of the utility model is that it provides a back guide device for a splitter, wherein the friction with the back of the pig carcass can be increased by a toothed wheel, so as to better play the role of guiding and clamping, and the circular wheel mainly plays the role of guiding.
[0006] One advantage of the utility model is that it provides a back guide device for a splitter, in which the rotation angle of the circular shaft structure can be adjusted through the cooperation of a clamp and a locking screw, and then the opening angle between the two conical circular wheels can be adjusted. It can be suitable for guiding the spines of pig carcasses of different sizes and has a wide range of applications.
[0007] In order to achieve at least one of the above advantages of the utility model, the utility model provides a back guide device of a splitting machine, including a tool holder, a clamping cylinder, a clamping arm and a guide wheel group, wherein one end of the tool holder is hinged to the entry and exit device of the splitting machine and is located on the front side of the splitting knife on the splitting machine, and the clamping cylinder and the clamping arm are both arranged at the other end of the tool holder in a hinged manner, wherein the output shaft of the clamping cylinder is hinged to the end of the clamping arm away from the tool holder to drive the clamping arm to rotate within a predetermined angle range along a predetermined rotation center, wherein the predetermined rotation center is the hinge center of the clamping arm and the tool holder, the first angle boundary of the predetermined angle range is that the clamping arm and the tool holder remain parallel, and the second angle boundary of the predetermined angle range is that the angle between the clamping arm and the tool holder is less than 90°, and the guide wheel group includes two guide wheels that are obliquely symmetrically distributed, and the guide wheel is rotatably connected to the inner side of the clamping arm through a connecting frame to rotate against the back of the pig carcass for guidance.
[0008] According to one embodiment of the utility model, an opening groove is provided at the end of the tool holder, and ear seats are symmetrically installed on the inner side walls opposite to the opening groove. The clamping cylinder is rotatably connected between the two ear seats, and the clamping arm is hinged to the outer side of the tool holder through the clamping opening, and the clamping arm is close to the entry and exit device of the splitting machine relative to the clamping cylinder.
[0009] According to an embodiment of the utility model, the output shaft of the clamping cylinder is connected to the clamping seat of the clamping arm through a floating joint at the end, wherein the clamping seat is located at the other end of the clamping arm opposite to the clamping opening.
[0010] According to one embodiment of the utility model, the guide wheel group includes a gear wheel group and a circular wheel group, wherein the gear wheel group is close to the tool holder and includes two symmetrically distributed conical gear wheels, and the circular wheel group is far away from the tool holder and includes two symmetrically distributed conical circular wheels.
[0011] According to one embodiment of the utility model, the axles of the two circular wheels are connected obliquely and symmetrically at the inner ends, and the connecting part constitutes a circular shaft structure, the connecting frame is provided with a clamp matching the circular shaft structure, and the opening side of the clamp is vertically connected with a locking screw, so that the circular shaft structure can be locked and fixed by the locking screw and the clamp after the circular shaft structure is rotated into place.
[0012] According to one embodiment of the utility model, the connecting frame is hinged with the clamping arm at a middle position near the gear wheel group and the circular wheel group, and the connecting frame is provided with a first shock-absorbing pad on the inner side near the lower part, and a second shock-absorbing pad on the inner side near the upper part, wherein the first shock-absorbing pad is opposite to the inner side of the clamping seat, and the second shock-absorbing pad is opposite to the top of the clamping seat.
[0013] According to an embodiment of the utility model, the connecting frame is hinged to the clamping arm through hinge shafts symmetrically distributed on both sides, a stop arm is sleeved on the hinge shaft, and the second shock-absorbing pad is vertically installed on the end of the stop arm.
[0014] According to an embodiment of the utility model, a spray pipe is arranged in the tool holder, the spray pipe extends along the length direction of the tool holder, a spray hole is arranged at the bottom of the spray pipe, and the tool holder is provided with an avoidance opening corresponding to the spray hole.
[0015] These and other purposes, features and advantages of the present invention are fully reflected in the following detailed description. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 A schematic structural diagram of a back guide device of a splitting machine according to a preferred embodiment of the present application is shown.
[0017] Figure 2 A schematic structural diagram of the guide wheel group in the present application is shown.
[0018] Figure 3 Another structural schematic diagram of the guide wheel group in the present application is shown.
[0019] Figure 4 A schematic cross-sectional structure diagram of a circular support wheel assembly in the present application is shown.
[0020] Figure 5 The schematic diagram of the structure of the back guide device of the half-splitting machine in two states is shown in a preferred embodiment of the present application. DETAILED DESCRIPTION
[0021] The following description is used to disclose the utility model so that those skilled in the art can implement the utility model. The preferred embodiments described below are only examples, and those skilled in the art can think of other obvious variations. The basic principles of the utility model defined in the following description can be applied to other embodiments, variations, improvements, equivalents, and other technical solutions that do not deviate from the spirit and scope of the utility model.
[0022] Those skilled in the art should understand that, in the disclosure of the specification, the orientation or position relationship indicated by the terms "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc. are based on the orientation or position relationship shown in the drawings, which are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, the above terms should not be understood as limiting the present invention.
[0023] It is to be understood that the term "one" should be understood as "at least one" or "one or more", that is, in one embodiment, the number of an element may be one, while in another embodiment, the number of the element may be multiple, and the term "one" should not be understood as a limitation on the quantity.
[0024] refer to Figures 1 to 5A back guide device of a splitting machine according to a preferred embodiment of the utility model will be described in detail below, wherein the back guide device of the splitting machine includes a tool holder 10, a clamping cylinder 20, a clamping arm 30 and a guide wheel group, wherein one end of the tool holder 10 is hinged to the in-and-out device of the splitting machine and is located in front of the splitting knife on the splitting machine to cooperate with the splitting knife for guidance during the splitting operation, wherein the clamping cylinder 20 and the clamping arm 30 are both hingedly arranged at the other end of the tool holder 10, and the The output shaft of the clamping cylinder 20 is hinged to the end of the clamping arm 30 away from the tool holder 10, so as to drive the clamping arm 30 to rotate within a predetermined angle range along a predetermined rotation center, wherein the predetermined rotation center is the hinge center of the clamping arm 30 and the tool holder 10, wherein a first angle boundary of the predetermined angle range is that the clamping arm 30 and the tool holder 10 remain parallel, and a second angle boundary of the predetermined angle range is that the angle between the clamping arm 30 and the tool holder 10 is less than 90°, that is, in the clamping When the clamping arm 30 and the knife holder 10 remain parallel, the clamping arm 30 forms an upper rotation limit boundary, and when the clamping arm 30 rotates obliquely downward to the angle between the clamping arm 30 and the knife holder 10 is less than 90 degrees, another limit boundary of the predetermined angle range is formed. In addition, the guide wheel group includes two guide wheels 41 that are obliquely symmetrically distributed, wherein the guide wheels 41 are rotatably connected to the inner side of the clamping arm 30 through a connecting frame 42 to rotate against the back of the pig carcass for guidance. In this way, when the splitting operation is performed, During operation, the clamping cylinder 20 is inflated so that the output shaft of the clamping cylinder 20 extends outward, and the guide wheel 41 is driven by the clamping arm 30 to gradually approach and abut against the back of the pig carcass, so that a clamping guide limit can be performed during the splitting process of the splitting machine, and then when the splitting knife is splitting, the phenomenon of splitting displacement caused by carcass deviation can be prevented, which can greatly improve the splitting accuracy and efficiency. After the splitting operation is completed, the clamping cylinder 20 is deflated, the output shaft retracts, and the guide wheel 41 can be driven by the clamping arm 30 to move away from the back of the pig carcass.
[0025] In one embodiment, an opening groove 101 is provided at the end of the tool holder 10, and ear seats 11 are symmetrically installed on the inner side walls opposite to the opening groove 101, wherein the clamping cylinder 20 is connected between the two ear seats 11 in a rotatable manner, specifically, a rotating shaft is installed in the ear seat 11, and a bearing matching the rotating shaft is fixedly installed on the outer side of the clamping cylinder 20. In addition, the clamping arm 30 is hinged to the outer side of the tool holder 10 through the clamping opening, and the clamping arm 30 is close to the entry and exit device of the splitting machine relative to the clamping cylinder 20.
[0026] In one embodiment, the output shaft of the clamping cylinder 20 is connected to the clamping seat 31 of the clamping arm 30 through a floating joint 21 at the end to facilitate quick installation and disassembly between the clamping cylinder 20 and the clamping seat 31, wherein the clamping seat 31 is located at the other end of the clamping arm 30 opposite to the clamping opening.
[0027] In one embodiment, the guide wheel group includes a gear wheel group and a circular wheel group, wherein the gear wheel group is close to the tool holder 10 and includes two symmetrically distributed conical gear wheels 43, so that the friction between the gear wheel 43 and the spine of the pig carcass can be increased through the outer teeth of the gear wheel 43, thereby improving the clamping stability and guiding stability of the gear wheel 43 on the spine of the pig carcass, wherein the circular wheel group is far away from the tool holder 10 and includes two symmetrically distributed conical circular wheels 44, which are mainly used for guiding during the chopping process.
[0028] Considering the problem that the sizes of live pigs are uneven, the inclination slope of the back of the pig carcass may be different. In the process of guiding by the guide wheel 41, it is possible that the inner side of the guide wheel 41 cannot be closely attached to the back surface for guiding, so the guiding effect is poor. Therefore, it is further preferred to combine Figure 3 and Figure 4 The axles of the two circular supporting wheels 44 are connected symmetrically and obliquely at the inner ends, and the mutually connected parts constitute a circular shaft structure 45. In addition, the connecting frame 42 is provided with a clamp 46 matched with the circular shaft structure 45, and the opening side of the clamp 46 is vertically connected with a locking screw 47, so that after the circular shaft structure 45 is rotated into place, the circular shaft structure 45 can be locked and fixed by the locking screw 47 and the clamp 46. In this way, according to the size and slope of the spine of different pig carcasses, the two conical circular supporting wheels 44 can be properly rotated after loosening the locking screw 47, so that the opening size of the conical circular supporting wheels 44 is adapted to the spine of the pig carcass, and then the locking screw 47 can be reversely locked after rotating into place, so that the guiding stability of the conical circular supporting wheels 44 can be ensured, and it is suitable for guiding on the spines of pig carcasses of different sizes, and has a wide range of applications.
[0029] For pigs of different sizes and shapes, the back of the pig carcass may be slightly different, which makes the guide wheel 41 not directly close to the back. Figure 2 and Figure 5In one embodiment, the connecting frame 42 is hinged to the clamping arm 30 at a middle position near the gear wheel group and the circular wheel group, and the connecting frame 42 is provided with a first shock-absorbing pad 421 on the inner side near the lower part, and a second shock-absorbing pad 422 on the inner side near the upper part, wherein the first shock-absorbing pad 421 is opposite to the inner side of the clamping seat 31, and the second shock-absorbing pad 422 is opposite to the top of the clamping seat 31, so that before guiding, the gear wheel 43 and the circular wheel 44 can be well fitted on the back of the pig carcass through the collision of the first shock-absorbing pad 421 and the second shock-absorbing pad 422 with the clamping arm 30, and in addition, the first shock-absorbing pad 421 and the second shock-absorbing pad 422 can also alleviate the hard contact relationship between the gear wheel 43 and the circular wheel 44 and the back of the pig carcass, so that the back of the pig carcass is not easily damaged.
[0030] In one embodiment, the connecting frame 42 is hinged to the clamping arm 30 through hinge shafts 423 symmetrically distributed on both sides, and a stop arm 424 is sleeved on the hinge shaft 423, and the second shock-absorbing pad 422 is vertically installed on the end of the stop arm 424, so that the position of the second shock-absorbing pad 422 can be adjusted by adjusting the angle of the stop arm 424 relative to the hinge shaft 423, that is, the flipping range of the guide wheel 41 is adjusted, wherein the sleeve portion of the stop arm 424 can be made of elastic material, and the position of the second shock-absorbing pad 422 can be adjusted by direct rotation, but it is preferably made of rigid material, that is, a structure similar to a clamp is provided, and the opening is locked by a locking screw to fix the stop arm 424 on the hinge shaft 423. In this way, when the stop arm 424 is fixed, the position of the second shock-absorbing pad 424 is not easy to move.
[0031] In one embodiment, a spray pipe 12 is provided in the knife holder 10, and the spray pipe 12 extends along the length direction of the knife holder 10, and a spray hole is provided at the bottom of the spray pipe 12, and the knife holder 10 is provided with an avoidance opening corresponding to the spray hole, so that hot water / cold water can be automatically sprayed during the splitting process to clean and disinfect the splitting half knife below to prevent cross infection of pork.
[0032] It should be noted that the terms "first, second" in the present invention are only used for descriptive purposes and do not indicate any order. They cannot be understood as indicating or implying relative importance. These terms can be interpreted as names.
[0033] It should be understood by those skilled in the art that the embodiments of the present invention described above and shown in the accompanying drawings are only examples and do not limit the present invention. The advantages of the present invention have been fully and effectively realized. The functions and structural principles of the present invention have been demonstrated and explained in the embodiments, and the embodiments of the present invention may be deformed or modified in any way without departing from the principles.
Claims
1. The back guide device of the splitting machine is characterized by: The invention comprises a tool holder, a clamping cylinder, a clamping arm and a guide wheel group, wherein one end of the tool holder is hinged to the entry and exit device of the splitting machine and is located at the front side of the splitting knife on the splitting machine, and the clamping cylinder and the clamping arm are both hingedly arranged at the other end of the tool holder, wherein the output shaft of the clamping cylinder is hinged to the end of the clamping arm away from the tool holder to drive the clamping arm to rotate within a predetermined angle range along a predetermined rotation center, wherein the predetermined rotation center is the hinge center of the clamping arm and the tool holder, the first angle boundary of the predetermined angle range is that the clamping arm and the tool holder remain parallel, and the second angle boundary of the predetermined angle range is that the angle between the clamping arm and the tool holder is less than 90°, and the guide wheel group comprises two guide wheels obliquely symmetrically distributed, and the guide wheels are rotatably connected to the inner side of the clamping arm through a connecting frame to rotate against the spine of the pig carcass for guidance.
2. The back guide device of the splitting machine as claimed in claim 1, characterized in that: An open groove is provided at the end of the tool holder, and ear seats are symmetrically installed on the inner side walls opposite to the open groove. The clamping cylinder is rotatably connected between the two ear seats, and the clamping arm is hinged to the outer side of the tool holder through the clamping opening, and the clamping arm is close to the entry and exit device of the splitting machine relative to the clamping cylinder.
3. The back guide device of the half-splitting machine according to claim 2, characterized in that: The output shaft of the clamping cylinder is connected to the clamping seat of the clamping arm through a floating joint at the end, wherein the clamping seat is located at the other end of the clamping arm opposite to the clamping opening.
4. The back guide device of the splitter as claimed in claim 3, characterized in that: The guide wheel group includes a gear wheel group and a circular wheel group, wherein the gear wheel group is close to the tool holder and includes two symmetrically distributed frustum-shaped gear wheels, and the circular wheel group is far away from the tool holder and includes two symmetrically distributed conical circular wheels.
5. The back guide device of the half-splitting machine as claimed in claim 4, characterized in that: The axles of the two circular wheels are connected obliquely and symmetrically at the inner ends, and the connecting part constitutes a circular shaft structure. The connecting frame is provided with a clamp matching the circular shaft structure, and the opening side of the clamp is vertically connected with a locking screw, so that the circular shaft structure can be locked and fixed by the locking screw and the clamp after the circular shaft structure is rotated into place.
6. The back guide device of the half-splitting machine as claimed in claim 4, characterized in that: The connecting frame is hinged to the clamping arm at a middle position near the gear wheel group and the circular wheel group, and a first shock-absorbing pad is provided on the inner side of the connecting frame near the lower part, and a second shock-absorbing pad is provided on the inner side near the upper part, wherein the first shock-absorbing pad is opposite to the inner side of the clamping seat, and the second shock-absorbing pad is opposite to the top of the clamping seat.
7. The back guide device of the splitter as claimed in claim 6, characterized in that: The connecting frame is hinged to the clamping arm through hinge shafts symmetrically distributed on both sides, a stop arm is sleeved on the hinge shaft, and the second shock-absorbing pad is vertically installed on the end of the stop arm.
8. The back guide device of the half-splitting machine according to claim 1, characterized in that: A spray pipe is arranged in the tool holder, and the spray pipe extends along the length direction of the tool holder. A spray hole is arranged at the bottom of the spray pipe, and the tool holder is provided with an avoidance opening corresponding to the spray hole.