Quick draining tumbling machine for cleaning prefabricated vegetables

By designing a fast draining and kneading machine for cleaning pre-made vegetables, the raw materials are cleaned and drained using a material guide funnel, water silo and water barrier device, and the rolling and kneading and cleaning are synchronized through electric push rods and turntables, the problems of complex structure and cumbersome operation process are solved, and the production efficiency and raw materials quality are improved.

CN222532600UActive Publication Date: 2025-02-28XILINGOL LEAGUE QINMU FOOD CO LTD
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Patent Information

Application Number
CN202421246328.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-03
Publication Date
2025-02-28
Estimated Expiration
2034-06-03

AI Technical Summary

Technical Problem

The existing pre-made vegetable processing equipment has complex structure and cumbersome operating procedures during cleaning and kneading, making it difficult to perform synchronously.

Method used

A quick drainage rolling and kneading machine for cleaning pre-made vegetables is designed. By setting a guide funnel, water refueling chamber and water barrier in the drum body, the raw materials are cleaned and drained by centrifugal force, and the rolling and kneading and cleaning are synchronized through electric push rods and turntables.

Benefits of technology

The synchronous rolling and kneading and cleaning is achieved, simplifying the structure and operation process, improving production efficiency, and reducing the required time.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of food processing equipment, in particular to a quick draining tumbling machine for cleaning prefabricated vegetables, which comprises a bottom plate, a first support rod, a first support frame and a second support rod are fixedly mounted on the top surface of the bottom plate, and water is added into a roller body through a guide funnel and a water inlet in the tumbling process. Raw materials are cleaned in the rolling and kneading process, when the raw materials pass through a first water leakage hole group section, under the action of centrifugal force generated by continuous rotation of a roller body, water is thrown away, enters the inner wall of a bin body through a first water leakage hole group and finally flows out through a first water outlet pipeline, and first draining is achieved; and water is thrown into the water retaining bin through the second water leakage hole group after being drained for the second time, is finally collected at the bottom of the water retaining bin and is discharged through the second water outlet pipeline, so that the problems that the structure is complicated and the operation process is tedious due to the fact that two devices are required to be arranged because rolling and cleaning are separately carried out in an existing device are solved.
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Description

Technical Field

[0001] The utility model relates to the technical field of food processing equipment, in particular to a fast draining and tumbling machine for washing pre-prepared dishes. Background Art

[0002] In the pre-prepared food processing industry, cleaning before pre-preparation is an indispensable key step, and the draining process after cleaning is an important link that affects the quality and production efficiency of pre-prepared foods.

[0003] Although there are some drainage equipment on the market at present, most of these equipment have single functions, making it difficult to achieve simultaneous cleaning and tumbling, or have problems such as complex operation and difficult maintenance.

[0004] At present, there is an existing fish fillet tumbling machine with a rapid draining function (such as patent number: CN217012557U), which discloses a fish fillet tumbling machine with a rapid draining function, including a plurality of independently operable tumbling machine bodies, the discharge end of the tumbling machine body is connected to the feed end of a draining component through a guide plate; wherein the draining component includes a frame, a discharge guide cylinder, a drainage cylinder, a drain cylinder, a blocking plate, a driving component and a vibration motor, the upper end of the discharge guide cylinder is open, and the lower end is provided with a discharge port, the upper end of the drainage cylinder is open, and the lower end is provided with a drainage pipe passing through the discharge guide cylinder; the drainage cylinder is installed inside the discharge guide cylinder, and a material channel is formed between the discharge guide cylinder and the drainage cylinder; the drain cylinder is movably installed on the frame through a plurality of strong springs, and the vibration motor is installed on the side wall of the drain cylinder. The utility model can achieve the purpose of rapid draining in actual use, and at the same time, no manual stirring is required during the draining process, which greatly ensures the integrity of the fish fillet and improves the overall quality of the fish fillet.

[0005] However, during the implementation of the above technical solution, it was found that at least the following technical problems exist: the existing device sets the tumbling machine body and the draining component separately, and the two processes are not carried out simultaneously, resulting in complex structure and cumbersome operation process. Utility Model Content

[0006] 1. Technical issues to be resolved

[0007] In view of the deficiencies in the prior art, the utility model provides a rapid draining and tumbling machine for washing pre-prepared dishes, which solves the technical problems of the complex structure and cumbersome operation process of the prior art devices.

[0008] (II) Technical solution

[0009] In order to achieve the above objectives, the present invention is implemented through the following technical solutions:

[0010] A quick draining and kneading machine for washing pre-prepared dishes comprises a bottom plate, a first support rod, a first support frame and a second support rod are fixedly mounted on the top surface of the bottom plate, a blocking device is fixedly mounted on the end of the first support rod away from the bottom plate, a support bearing is fixedly connected to the end of the first support frame away from the bottom plate, a material guide funnel is fixedly mounted on the end of the second support rod away from the bottom plate, a drum body is rotatably connected to the inner side of the support bearing, and a water filling bin and a water retaining device are arranged in the middle section of the drum body.

[0011] Preferably, the drum body comprises a tumbling and kneading section, a feed port is arranged at one end of the tumbling and kneading section close to the material guiding funnel, and the material guiding funnel is sleeved in the feed port and does not contact the feed port.

[0012] Preferably: the blocking device includes an electric push rod, which is fixedly connected to one end of the first support rod close to the drum body, and one end of the electric push rod away from the first support rod is fixedly connected to a turntable, and the other side of the turntable is fixedly connected to a blocking block.

[0013] Preferably: a discharge port is arranged at one end of the tumbling section away from the feed port, a sealing block is sleeved in the discharge port, and the discharge port is in contact with the turntable on one side close to the turntable, the drum body is tilted as a whole, the discharge port end is lower, and the feed port end is higher.

[0014] Preferably, a motor is fixedly mounted on the first support frame, a driving shaft of the motor is fixedly connected with a driving gear, a driven gear is fixedly mounted on the outer wall of the tumbling section on one side close to the feed inlet, and the driving gear is meshed and clamped with the driven gear.

[0015] Preferably: the water adding bin includes a bin body, two second support frames are fixedly connected to the bottom of the bin body, two second bearings are arranged on the inner side of the bin body, the inner rings of the two second bearings are fixedly connected to the tumbling section, a water inlet is arranged on the top of the bin body, a first water outlet pipe is fixedly arranged at the bottom of the bin body and located between the two second support frames, and a section of the two second support frames away from the bin body is fixedly connected to the top surface of the bottom plate.

[0016] Preferably: the water retaining device includes a water retaining bin, the interior of which is hollow, and two circular grooves are provided in the water retaining bin. A second water outlet pipe is fixedly provided at the bottom of the water retaining bin, and the tumbling section is sleeved in the two circular grooves without contacting the outer wall of the tumbling section, and the bottom surface of the water retaining bin is fixedly connected to the top surface of the bottom plate.

[0017] Preferably, a first water leakage hole group and a second water leakage hole group are provided in the middle section of the tumbling section, the first water leakage hole group is located between the two second bearings, and the second water leakage hole group is located between the two circular grooves.

[0018] (III) Beneficial effects

[0019] 1. In the process of tumbling and kneading, water can be added to the drum body through the material guide funnel and the water inlet, and the raw materials can be cleaned in the process of tumbling and kneading. When the raw materials pass through the first water leakage hole group section, under the action of the centrifugal force generated by the continuous rotation of the drum body, the water is thrown away and enters the inner wall of the bin body through the first water leakage hole group, and finally flows out through the first water outlet pipe. This is the first drainage. When the raw materials pass through the second water leakage hole group, they will undergo a second drainage. The water is thrown into the water retaining bin through the second water leakage hole group, and finally gathers at the bottom of the water retaining bin and is discharged through the second water outlet pipe. Because of the setting of the turntable and the blocking block, the raw materials are blocked at the discharge port, so that the second drainage process can be longer. After most of the water is thrown out, the electric push rod is started to pull back the turntable and the blocking block, and the cleaned and tumbled raw materials are taken from the discharge port, completing the tumbling and cleaning simultaneously, which solves the problem that the existing device tumbling and cleaning are performed separately, and two devices need to be set up, resulting in complex structure and cumbersome operation process.

[0020] Second, the present invention performs tumbling and cleaning simultaneously, which not only has a simple structure, but also reduces the time consumed by performing the tumbling and cleaning processes separately, so it has the advantage of saving time. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] The above description is only an overview of the technical solution of the utility model. In order to more clearly understand the technical means of the utility model and implement it according to the contents of the specification, the following is a detailed description of the preferred embodiments of the utility model in conjunction with the accompanying drawings.

[0022] Figure 1 This is the overall structure diagram of the device of the utility model;

[0023] Figure 2 This is a structural diagram of the drum body of the utility model;

[0024] Figure 3 This is a structural diagram of the water adding bin of the utility model;

[0025] Figure 4 This is a structural diagram of the water retaining device of the utility model.

[0026] Legend: 1. Bottom plate; 2. Drum body; 3. Sealing device; 5. Water filling bin; 6. Water retaining device; 101. First support rod; 102. First support frame; 103. Second support rod; 104. Material guide funnel; 105. Support bearing; 201. Feed inlet; 202. First water leakage hole group; 203. Second water leakage hole group; 204. Discharge port; 205. Tumbling section; 301. Electric push rod; 302. Turntable; 303. Sealing block; 401. Motor; 402. Driving gear; 403. Driven gear; 501. Bin body; 502. Second bearing; 503. Water inlet; 504. Second support frame; 505. First water outlet pipe; 601. Water retaining bin; 602. Circular groove; 603. Second water outlet pipe. DETAILED DESCRIPTION

[0027] The embodiment of the present application provides a rapid draining and tumbling machine for cleaning pre-prepared dishes, which effectively solves the problems of complex structure and complicated operation procedures of existing devices.

[0028] like Figure 1 , Figure 2 , Figure 3 and Figure 4 As shown, the technical solution in the embodiment of the present application effectively solves the technical problems of the complex structure and cumbersome operation process of the existing device. The overall idea is as follows:

[0029] In view of the problems existing in the prior art, the utility model provides a quick draining and kneading machine for cleaning pre-prepared dishes, comprising a base plate 1, on the top surface of which a first support rod 101, a first support frame 102 and a second support rod 103 are fixedly mounted, a blocking device 3 is fixedly mounted on the end of the first support rod 101 away from the base plate 1, a support bearing 105 is fixedly connected to the end of the first support frame 102 away from the base plate 1, a material guide funnel 104 is fixedly mounted on the end of the second support rod 103 away from the base plate 1, a drum body 2 is rotatably connected to the inner side of the support bearing 105, and a water filling bin 5 and a water retaining device 6 are provided in the middle section of the drum body 2.

[0030] The drum body 2 includes a tumbling section 205 . A feed port 201 is disposed at one end of the tumbling section 205 close to the material guiding funnel 104 . The material guiding funnel 104 is sleeved in the feed port 201 and does not contact the feed port 201 .

[0031] The blocking device 3 includes an electric push rod 301, which is fixedly connected to one end of the first support rod 101 close to the drum body 2, and one end of the electric push rod 301 away from the first support rod 101 is fixedly connected to a turntable 302, and the other side of the turntable 302 is fixedly connected to a blocking block 303.

[0032] An outlet 204 is provided at one end of the tumbling section 205 away from the feed port 201. A sealing block 303 is sleeved inside the outlet 204, and the side of the outlet 204 close to the turntable 302 is in contact with the turntable 302. The drum body 2 is tilted as a whole, with the outlet 204 end being lower and the feed port 201 end being higher.

[0033] The first support frame 102 is fixedly mounted with a motor 401, the driving shaft of the motor 401 is fixedly connected with a driving gear 402, and the outer wall of the tumbling section 205 close to the feed port 201 is fixedly mounted with a driven gear 403, and the driving gear 402 is meshed and engaged with the driven gear 403.

[0034] The water adding bin 5 includes a bin body 501, two second support frames 504 are fixedly connected to the bottom of the bin body 501, two second bearings 502 are arranged on the inner side of the bin body 501, the inner rings of the two second bearings 502 are fixedly connected to the tumbling section 205, a water inlet 503 is arranged on the top of the bin body 501, a first water outlet pipe 505 is fixedly arranged at the bottom of the bin body 501 and located between the two second support frames 504, and a section of the two second support frames 504 away from the bin body 501 is fixedly connected to the top surface of the bottom plate 1.

[0035] The water retaining device 6 includes a water retaining bin 601, the interior of which is hollow, and the water retaining bin 601 is provided with two circular grooves 602. A second water outlet pipe 603 is fixedly provided at the bottom of the water retaining bin 601. The two circular grooves 602 are internally sleeved with the tumbling section 205 and do not contact the outer wall of the tumbling section 205. The bottom surface of the water retaining bin 601 is fixedly connected to the top surface of the bottom plate 1.

[0036] A first water leakage hole group 202 and a second water leakage hole group 203 are provided in the middle section of the tumbling section 205 . The first water leakage hole group 202 is located between the two second bearings 502 , and the second water leakage hole group 203 is located between the two circular grooves 602 .

[0037] During the tumbling process, water can be added into the drum body 2 through the material guide funnel 104 and the water inlet 503. The raw materials are cleaned during the tumbling process. When the raw materials pass through the first water leakage hole group 202, under the action of the centrifugal force generated by the continuous rotation of the drum body 2, the water is thrown away and enters the inner wall of the bin body 501 through the first water leakage hole group 202, and finally flows out through the first water outlet pipe 505. This is the first drainage. When the raw materials pass through the second water leakage hole group 203, they will go through the second drainage. The water is thrown away through the second water leakage hole group 203 to the water retaining bin 601. Finally, it is collected at the bottom of the water retaining bin 601 and discharged from the device through the second water outlet pipe 603. Because of the setting of the turntable 302 and the blocking block 303, the raw materials are blocked at the discharge port 204, so that the second drainage process can be longer. After most of the water is thrown out, the electric push rod 301 is started to pull back the turntable 302 and the blocking block 303, and the cleaned and tumbled raw materials are taken from the discharge port 204, completing tumbling and cleaning simultaneously, which solves the problem that the existing device tumbling and cleaning are performed separately, and two devices need to be set up, resulting in complex structure and cumbersome operation process.

[0038] Working principle:

[0039] In the first step, the pre-prepared food ingredients are placed into the drum body 2 through the material guide funnel 104. The tumbling section 205 is supported by the support bearing 105 and supported by two second bearings 502 fixedly installed on the water adding bin 5. Because of the arrangement of the support bearing 105 and the second bearing 502, the drum body 2 can rotate. The starting motor 401 drives the driving gear 402, the driving gear 402 drives the driven gear 403, and the driven gear 403 drives the tumbling section 205, thereby driving the drum body 2 to rotate as a whole to tumble and knead the ingredients.

[0040] In the second step, water can be added into the drum body 2 through the material guide funnel 104 and the water inlet 503 during the tumbling process, and the raw materials are cleaned during the tumbling process. When the raw materials pass through the first water leakage hole group 202, under the action of the centrifugal force generated by the continuous rotation of the drum body 2, the water is thrown away and enters the inner wall of the bin body 501 through the first water leakage hole group 202, and finally flows out through the first water outlet pipe 505. This is the first drainage. When the raw materials pass through the second water leakage hole group 203, they will undergo a second drainage. The water is thrown away into the water retaining bin 601 through the second water leakage hole group 203, and finally gathers at the bottom of the water retaining bin 601 and is discharged from the device through the second water outlet pipe 603.

[0041] In the third step, because of the setting of the turntable 302 and the blocking block 303, the raw materials are blocked at the discharge port 204, so that the second drainage process can be longer. After most of the water is thrown out, the electric push rod 301 is started to pull back the turntable 302 and the blocking block 303, and the cleaned and tumbled raw materials are taken from the discharge port 204, completing the tumbling and cleaning simultaneously.

[0042] Finally, it should be noted that: Obviously, the above embodiments are only examples for clearly explaining the present invention, and are not intended to limit the implementation methods. For ordinary technicians in the relevant field, other different forms of changes or modifications can be made based on the above description. It is not necessary and impossible to list all the implementation methods here. The obvious changes or modifications derived from this are still within the scope of protection of the present invention.

Claims

1. A rapid draining and kneading machine for washing prepared dishes, comprising a bottom plate (1), characterized in that: A first support rod (101), a first support frame (102) and a second support rod (103) are fixedly mounted on the top surface of the bottom plate (1); a blocking device (3) is fixedly mounted on one end of the first support rod (101) away from the bottom plate (1); a support bearing (105) is fixedly connected to one end of the first support frame (102) away from the bottom plate (1); and a material guide funnel (104) is fixedly mounted on one end of the second support rod (103) away from the bottom plate (1); Wherein, the inner side of the support bearing (105) is rotatably connected to the drum body (2); In fact, a water filling tank (5) and a water retaining device (6) are provided in the middle section of the drum body (2).

2. The rapid draining and kneading machine for washing pre-prepared dishes as claimed in claim 1, characterized in that: The drum body (2) comprises a tumbling and kneading section (205), and a feed port (201) is provided at one end of the tumbling and kneading section (205) close to the material guide funnel (104). The material guide funnel (104) is sleeved in the feed port (201) and does not contact the feed port (201).

3. The rapid draining and kneading machine for washing pre-prepared dishes as claimed in claim 2, characterized in that: The blocking device (3) comprises an electric push rod (301), wherein the electric push rod (301) is fixedly connected to one end of the first support rod (101) close to the drum body (2), and one end of the electric push rod (301) away from the first support rod (101) is fixedly connected to a rotating disk (302), and the other side of the rotating disk (302) is fixedly connected to a blocking block (303).

4. A rapid draining and kneading machine for washing pre-prepared dishes as claimed in claim 3, characterized in that: A discharge port (204) is provided at one end of the tumbling and kneading section (205) away from the feed port (201), a sealing block (303) is sleeved inside the discharge port (204), and a side of the discharge port (204) close to the turntable (302) is in contact with the turntable (302); The drum body (2) is tilted as a whole, with the discharge port (204) end being lower and the feed port (201) end being higher.

5. The rapid draining and kneading machine for washing pre-prepared dishes as claimed in claim 2, characterized in that: The first support frame (102) is fixedly mounted with a motor (401), the driving shaft of the motor (401) is fixedly connected with a driving gear (402), and the outer wall of the tumbling section (205) on a side close to the feed port (201) is fixedly mounted with a driven gear (403), and the driving gear (402) is meshed and engaged with the driven gear (403).

6. A rapid draining and kneading machine for washing pre-prepared dishes as claimed in claim 2, characterized in that: The water filling bin (5) comprises a bin body (501), the bottom of the bin body (501) is fixedly connected to two second support frames (504), the inner side of the bin body (501) is provided with two second bearings (502), the inner rings of the two second bearings (502) are fixedly connected to the tumbling section (205), the top of the bin body (501) is provided with a water inlet (503), the bottom of the bin body (501) and a position between the two second support frames (504) is fixedly provided with a first water outlet pipe (505), and a section of the two second support frames (504) away from the bin body (501) is fixedly connected to the top surface of the bottom plate (1).

7. The rapid draining and kneading machine for washing pre-prepared dishes as claimed in claim 1, characterized in that: The water retaining device (6) comprises a water retaining bin (601), the interior of the water retaining bin (601) being arranged to be hollow, the water retaining bin (601) being provided with two circular grooves (602), a second water outlet pipe (603) being fixedly arranged at the bottom of the water retaining bin (601), the two circular grooves (602) being sleeved with the tumbling section (205) and not in contact with the outer wall of the tumbling section (205), and the bottom surface of the water retaining bin (601) being fixedly connected to the top surface of the bottom plate (1).

8. A rapid draining and kneading machine for washing pre-prepared dishes as claimed in claim 7, characterized in that: A first water leakage hole group (202) and a second water leakage hole group (203) are provided in the middle section of the tumbling section (205); the first water leakage hole group (202) is located between the two second bearings (502), and the second water leakage hole group (203) is located between the two circular grooves (602).

Citation Information

Patent Citations

  • Fish fillet tumbling machine with rapid draining function

    CN217012557U