Eggplant coat and eggplant leaf stemming device
By designing a sheathed leaf removal device combining transmission belts, industrial cameras and servo motors, the problem of the on-the-celebral stems on the eggplant leaves cannot be accurately removed in the prior art, and an efficient and low-waste removal effect is achieved.
Patent Information
- Application Number
- CN202420471495.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-12
- Publication Date
- 2025-02-28
- Estimated Expiration
- 2034-03-12
AI Technical Summary
The existing equipment for wearing coated eggplant leaves cannot be removed accurately in accordance with the growth direction of the eggplant leaves, resulting in waste of tobacco leaves.
A device for removing the stem of the forum toe-wear leaf is designed, using multiple sets of transmission belts and gravity balls to drive the leaves to move on the de-stem table. Combined with industrial cameras and servo motor systems, the position of the tool is detected and adjusted in real time to accurately remove the stem on the flank leaf.
The precise removal of stems on eggplant leaves is achieved, reducing the waste of tobacco leaves and improving the efficiency of stem removal.
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Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of tobacco processing, in particular to a device for removing stems from cigar wrappers and leaves. Background Art
[0002] Tobacco is a plant of the genus Nicotiana in the Solanaceae family. It is another name for tobacco. Tobacco is an annual or limited perennial plant. The plant is covered with glandular hairs, the petioles are not obvious or wing-like petioles, the inflorescence is terminal, and the calyx is tubular or tubular-bell-shaped.
[0003] Tobacco leaves are also called wrapper leaves. During the production process, the main stems of the leaves need to be removed. Currently, the removal of the stems of wrapper leaves is mainly done manually. There are devices that can realize automatic stem removal of wrapper leaves. However, since the stems (veins) of wrapper leaves are non-straight and present irregular curves, if the tool only cuts in a straight line, it will greatly waste tobacco leaves, and the tool cannot follow the growth direction of the stems on the leaves for precise removal.
[0004] To this end, we proposed a wrapper and leaf destemming device. Utility Model Content
[0005] The utility model mainly solves the technical problem that the above-mentioned cutter cannot follow the growth direction of the stalks on the eggplant leaves to perform accurate cutting, and provides an eggplant wrapper and leaf stalk removal device.
[0006] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a cigar wrapper and cigar leaf destemming device comprises a destemming platform, a cutting assembly is arranged on the destemming platform, a front bracket and a rear bracket are arranged on the front and rear sides of the destemming platform respectively, a driving roller and a supporting roller are rotatably installed inside the front bracket and the rear bracket, a plurality of driving belts are installed between two front and rear symmetrical groups of driving rollers, the lower side surfaces of the plurality of driving belts are in contact with the top surface of the destemming platform, a hollow portion is formed at intervals at the middle positions of the plurality of driving belts, the cutting assemblies are distributed at positions corresponding to the hollow portions, and a control box is arranged at positions corresponding to the cutting assemblies on the side wall of the destemming platform;
[0007] The cutting assembly includes a U-shaped tool holder, with connecting sleeves fixedly installed on both sides of the tool holder, and left and right symmetrical built-in support rods fixedly installed inside the stem removal platform. The tool holder is movably installed on multiple groups of built-in support rods through connecting sleeves, and a connecting shaft symmetrically installed in the upper and lower parts of the tool holder is rotatably installed inside. A fixing sleeve is threadedly installed on the outer circle of the connecting shaft, and a cutter wheel is fixedly connected to the fixing sleeve, and the two groups of cutter wheels are symmetrically distributed in the upper and lower parts.
[0008] Preferably, supports are fixedly installed on both the left and right sides of the destemming platform, a connecting frame is fixedly installed between the two groups of supports, the connecting frame is distributed just above the hollow part, and an industrial camera is arranged on the bottom surface of the connecting frame.
[0009] Preferably, a plurality of groups of openings are formed through the top surface of the destemming platform, and a group of knife wheels located above are distributed above the top surface of the destemming platform through corresponding openings.
[0010] Preferably, the group of knife wheels located at the bottom is flush with the top surface of the stem removal station.
[0011] Preferably, a control mechanism and a servo motor are arranged in the control box.
[0012] Preferably, a driving shaft is fixedly mounted on the outer side surface of the tool holder, and an output end of the servo motor of the control box is fixedly connected to the driving shaft.
[0013] Preferably, the transmission belt is provided with a plurality of groups of circular grooves, gravity balls are movably installed inside the circular grooves, and the plurality of groups of gravity balls are evenly arranged on the transmission belt.
[0014] Beneficial Effects
[0015] The utility model provides a device for removing stems from cigar wrappers and leaves. It has the following beneficial effects:
[0016] (1) The citrus peel and citrus leaf destemming device, when in use, is placed between the drive roller and the support roller onto the destemming table, and driven by the transmission action of multiple sets of drive belts to move the citrus leaves from front to back on the top surface of the destemming table. The citrus leaves will first pass through an industrial camera, which will detect the distribution position of the citrus stems on the citrus leaves. The industrial camera will convert the captured light signal into an orderly electrical signal and send it to the control box. The control device in the control box will receive the signal and control the servo motor to start. The servo motor will control the drive shaft to push left and right or rotate up and down, so that the drive shaft drives the tool support to move left and right slightly and rotate up and down slightly, thereby facilitating the adjustment of the position of the cutter wheel. At this time, the citrus leaves are transported along the top surface of the destemming table to the corresponding cutter wheel position. The two corresponding sets of cutter wheels above and below will cut along the citrus stems on the citrus leaves as a path during rotation. The cut citrus leaves will be divided into left and right petals and transported outward through the drive rollers and support rollers on the rear support, thereby achieving the effect of accurately removing the citrus stems on the citrus leaves and avoiding a large amount of waste when removing the citrus stems.
[0017] (2) The cigar wrapper and leaf stem removal device drives the cigar leaves to move from front to back on the top surface of the stem removal platform through the transmission action of multiple sets of transmission belts. Multiple sets of gravity balls squeeze the upper surface of the cigar leaves, which is convenient for applying pressure to the branch stems distributed on the cigar leaves, thereby achieving the effect of softening the branch stems on the cigar leaves. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] In order to more clearly illustrate the implementation of the utility model or the technical solution in the prior art, the following is a brief introduction to the drawings required for the implementation or the prior art description. Obviously, the drawings in the following description are only exemplary, and for ordinary technicians in this field, other implementation drawings can be derived from the provided drawings without creative work.
[0019] The structures, proportions, sizes, etc. illustrated in this specification are only used to match the contents disclosed in the specification so as to facilitate understanding and reading by persons familiar with the technology. They are not used to limit the conditions under which the present invention can be implemented, and therefore have no substantial technical significance. Any structural modification, change in proportion or adjustment of size shall still fall within the scope of the technical contents disclosed in the present invention without affecting the effects and purposes that can be achieved by the present invention.
[0020] Figure 1 It is a schematic diagram of the overall three-dimensional structure of the utility model;
[0021] Figure 2 This is a schematic diagram of the three-dimensional structure of the stem removal platform of the utility model;
[0022] Figure 3 This is a schematic diagram of the three-dimensional structure of the cutting assembly of the utility model;
[0023] Figure 4 It is a schematic diagram of the three-dimensional structure of the transmission belt of the utility model.
[0024] Legend:
[0025] 1. Stem removal table; 2. Cutting assembly; 3. Control box; 4. Front bracket; 5. Rear bracket; 6. Drive roller; 7. Support roller; 8. Support; 9. Connecting frame; 10. Industrial camera; 11. Through port; 12. Drive belt; 13. Gravity ball; 201. Tool bracket; 202. Built-in support rod; 203. Connecting sleeve; 204. Connecting shaft; 205. Fixed sleeve; 206. Cutting wheel; 207. Drive shaft. DETAILED DESCRIPTION
[0026] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0027] Embodiment 1: A device for removing stems from wrappers and leaves, such as Figure 1-Figure 3As shown, it includes a destemming platform 1, on which a cutting assembly 2 is arranged, and a front bracket 4 and a rear bracket 5 are respectively arranged on the front and rear sides of the destemming platform 1, and a driving roller 6 and a supporting roller 7 are rotatably installed inside the front bracket 4 and the rear bracket 5, and the driving roller 6 and the supporting roller 7 are symmetrically distributed up and down, and multiple groups of driving belts 12 are installed for transmission between the two groups of driving rollers 6 symmetrically in front and back, and the lower side surfaces of the multiple groups of driving belts 12 are in contact with the top surface of the destemming platform 1, and hollow parts are formed at intervals in the middle positions of the multiple groups of driving belts 12, and the cutting assembly 2 is distributed at the position corresponding to the hollow part. When in use, the tomato leaf is put into the destemming platform 1 from between the driving roller 6 and the supporting roller 7, and the tomato leaf is driven to move from front to back on the top surface of the destemming platform 1 by the transmission action of the multiple groups of driving belts 12. When the tomato leaf moves to the position corresponding to the cutting assembly 2, the middle stem of the tomato leaf is cut by the cutting assembly 2, and a control box 3 is arranged at the position corresponding to the cutting assembly 2 on the side wall surface of the destemming platform 1;
[0028] Supports 8 are fixedly installed on both sides of the stem removal platform 1, and a connecting frame 9 is fixedly installed between the two groups of supports 8. The connecting frame 9 is distributed just above the hollow part, and an industrial camera 10 is arranged on the bottom surface of the connecting frame 9. When the tomato leaves move from front to back on the stem removal platform 1, the tomato leaves will first pass through the industrial camera 10, and the distribution position of the stems on the tomato leaves will be detected by the industrial camera 10. The industrial camera 10 converts the captured light signal into an orderly electrical signal and sends it to the control box 3. The position of the cutting component 2 is adjusted by the control device in the control box 3, so as to facilitate and accurately position and cut the stems on the tomato leaves;
[0029] The cutting assembly 2 includes a U-shaped tool holder 201, and connecting sleeves 203 are fixedly installed on the left and right sides of the tool holder 201. A left-right symmetrical built-in support rod 202 is fixedly installed inside the stem removal platform 1. The tool holder 201 is movably installed on multiple groups of built-in support rods 202 through the connecting sleeves 203. A connecting shaft 204 symmetrically installed in the inside of the tool holder 201 is rotatably installed, and a fixed sleeve 205 is threadedly installed on the outer circle of the connecting shaft 204. A cutter wheel 206 is connected to the fixed sleeve 205. The two groups of cutter wheels 206 are symmetrically distributed in the upper and lower parts. The top surface of the stem removal platform 1 is penetrated by multiple groups of through openings 11. The upper group of cutter wheels 206 are distributed above the top surface of the stem removal platform 1 through the corresponding through openings 11, and the lower group of cutter wheels 206 are flush with the top surface of the stem removal platform 1. A driving shaft 207 is fixedly installed on the outer side surface of the tool holder 201, and a servo motor is arranged inside the control box 3. The output end of the servo motor is fixed to the driving shaft 207 The tomato leaf is connected to the tomato stemming platform 1 between the transmission roller 6 and the support roller 7. When in use, the tomato leaf is placed between the transmission roller 6 and the support roller 7 onto the stemming platform 1. The transmission action of the multiple transmission belts 12 drives the tomato leaf to move from front to back on the top surface of the stemming platform 1. The tomato leaf will first pass through the industrial camera 10. The distribution position of the stems on the tomato leaf will be detected by the industrial camera 10. The industrial camera 10 will convert the captured light signal into an orderly electrical signal and send it to the control box 3. The control device in the control box 3 receives the signal and controls the servo motor in the control box 3 to start. The servo motor will control the drive shaft 207 to push left and right or rotate up and down, so that the drive shaft 207 drives the tool support 201 to move left and right slightly and rotate up and down slightly, so as to facilitate the adjustment of the position of the cutter wheel 206. At this time, the tomato leaf is transported to the corresponding position of the cutter wheel 206 along the top surface of the stemming platform 1. The two corresponding groups of cutter wheels 206 cut along the stems on the tomato leaf as a path during rotation. The cut tomato leaf will be divided into left and right petals and transported outward through the transmission roller 6 and the support roller 7 on the rear support 5.
[0030] Embodiment 2, based on embodiment 1, as Figure 4 As shown, the transmission belt 12 is penetrated by a plurality of circular grooves, and gravity balls 13 are movably installed inside the circular grooves. The plurality of gravity balls 13 are evenly arranged on the transmission belt 12. When the eggplant leaves are moved by the transmission force of the transmission belt 12, the plurality of gravity balls 13 squeeze the upper surface of the eggplant leaves, thereby applying pressure to the branch stems distributed on the eggplant leaves and softening the branch stems on the eggplant leaves.
[0031] The working principle of this utility model:
[0032] When in use, the tomato leaves are placed between the transmission roller 6 and the support roller 7 onto the destemming platform 1, and the transmission action of the multiple transmission belts 12 drives the tomato leaves to move from front to back on the top surface of the destemming platform 1. The tomato leaves will first pass through the industrial camera 10, and the distribution position of the stems on the tomato leaves will be detected by the industrial camera 10. The industrial camera 10 will convert the captured light signal into an orderly electrical signal and send it to the control box 3. The control device in the control box 3 receives the signal and controls the servo motor in the control box 3 to start. The servo motor will control the drive shaft 207 to push left and right or rotate up and down, so that the drive shaft 207 drives the tool support 201 to move left and right slightly and rotate up and down slightly, so as to facilitate the adjustment of the position of the cutter wheel 206. At this time, the tomato leaves are transported to the corresponding position of the cutter wheel 206 along the top surface of the destemming platform 1, and the two corresponding groups of cutter wheels 206 above and below will cut along the stems of the tomato leaves as a path during rotation. The cut tomato leaves will be divided into left and right petals and transported outward through the transmission roller 6 and the support roller 7 on the rear support 5.
[0033] The eggplant leaves are driven to move from front to back on the top surface of the destemming table 1 by the transmission action of multiple sets of transmission belts 12, and multiple sets of gravity rolling balls 13 squeeze the upper surface of the eggplant leaves, so as to apply pressure to the branch stems distributed on the eggplant leaves and soften the branch stems on the eggplant leaves.
[0034] The above shows and describes the basic principle and main features of the utility model and the advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.
Claims
1. A device for removing stems from wrappers and leaves, comprising a stem removal station (1), characterized in that: The destemming platform (1) is provided with a cutting assembly (2), and the front and rear sides of the destemming platform (1) are respectively provided with a front bracket (4) and a rear bracket (5), and the interiors of the front bracket (4) and the rear bracket (5) are both rotatably installed with a transmission roller (6) and a support roller (7), and a plurality of transmission belts (12) are installed between two front and rear symmetrical groups of the transmission rollers (6), and the lower side surfaces of the plurality of transmission belts (12) are in contact with the top surface of the destemming platform (1), and hollow portions are formed at intervals at the middle positions of the plurality of transmission belts (12), and the cutting assemblies (2) are distributed at positions corresponding to the hollow portions, and a control box (3) is provided at positions corresponding to the cutting assemblies (2) on the side wall surface of the destemming platform (1); The cutting assembly (2) comprises a U-shaped tool support (201), the left and right sides of the tool support (201) are fixedly mounted with connecting sleeves (203), the interior of the stem removal platform (1) is fixedly mounted with left-right symmetrical built-in support rods (202), the tool support (201) is movably mounted on a plurality of groups of built-in support rods (202) via connecting sleeves (203), a vertically symmetrical connecting shaft (204) is rotatably mounted inside the tool support (201), a fixing sleeve (205) is threadedly mounted on the outer circumference of the connecting shaft (204), a cutting wheel (206) is connected to the fixing sleeve (205), and two groups of cutting wheels (206) are symmetrically distributed in the upper and lower directions; Supports (8) are fixedly installed on both left and right sides of the stem removal platform (1), a connecting frame (9) is fixedly installed between the two groups of the supports (8), the connecting frame (9) is distributed just above the hollow part, and an industrial camera (10) is arranged on the bottom surface of the connecting frame (9); A control mechanism and a servo motor are arranged in the control box (3); a drive shaft (207) is fixedly mounted on the outer side of the tool support (201); and an output end of the servo motor of the control box (3) is fixedly connected to the drive shaft (207).
2. The wrapper and leaf destemming device according to claim 1, characterized in that: The top surface of the stem removal platform (1) is penetrated by a plurality of groups of through openings (11), and a group of knife wheels (206) located above are distributed above the top surface of the stem removal platform (1) through corresponding through openings (11).
3. The wrapper and leaf destemming device according to claim 1, characterized in that: The set of knife wheels (206) located at the bottom is flush with the top surface of the stem removal platform (1).
4. The wrapper and leaf destemming device according to claim 1, characterized in that: The transmission belt (12) is provided with a plurality of groups of circular grooves, and gravity balls (13) are movably installed inside the circular grooves. The plurality of groups of gravity balls (13) are evenly arranged on the transmission belt (12).