Flow guide type starting rail for twisting and connecting system of plug assembler
By designing a flow-guided start rail for the mounting machine rubbing system, the problem of high frequency of washing board blocking in the mounting machine and complexity of defective cigarette sticks and washing board adjustments is solved, and the effect of reducing the frequency of washing board blocking, improving production quality and reducing cost consumption is achieved.
Patent Information
- Application Number
- CN202420476580.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-13
- Publication Date
- 2025-02-28
- Estimated Expiration
- 2034-03-13
AI Technical Summary
The MAX70 (domestic YJ27), MAX80 and MAX90 installed machines developed by Germany HAUN I company use the 7 o'clock rubbing point, which leads to the high frequency of blockage of the washboard and the inability to set the scraping function, resulting in the defective cigarette stick entering the downstream process. The washboard adjustment mechanism structure is complex and can only be adjusted in two-dimensionally, and the parallelism between the washboard and the rubbing wheel cannot be adjusted.
A flow-guided starting rail for mounting machine rubbing systems is designed, including the main body of the starting rail, fluid guide, starting end and washboard. The top of the washboard is rotatable and installed with a rubbing wheel. Through the design of the fluid guide and start-up, the combined cigarette sticks are ensured to evenly contact and stably shovel into the washboard during rubbing and start-up to avoid skew, jumping or falling off.
It reduces the frequency of blockage of the washboard when starting the equipment, improves production quality, reduces defective products, simplifies structural design and installation adjustment, reduces the number of downtimes, and reduces cost consumption.
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Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of flow-guiding type starting rails, in particular to a flow-guiding type starting rail for a connecting and assembling machine splicing system. Background Art
[0002] The YJ27 filter tip assembler is a widely used filter cigarette production equipment in the industry. It is a domestic medium-speed model manufactured based on the MAX70 tip assembler technology developed by the German HAUN I company in the 1970s, with a rated production rate of 7,000 cigarettes per minute. Cigarette splicing is a very critical process in the manufacture of filter cigarettes. The working mode and structure of the splicing device will directly affect the stability of the equipment operation and the quality of filter cigarette products.
[0003] However, in the process of implementing the above technical solutions, at least the following technical problems were found: the MAX70 (domestic YJ27), MAX80 and MAX90 connecting machines developed by the German HAUN I company in the early stage all adopted the so-called seven-o'clock connecting point. In actual application, the frequency of blockage of the rubbing plate is relatively high; the area after the cigarette rubbing is completed cannot be set with a waste rejection function, resulting in defective cigarettes with cigarette paper, kraft paper joints and missing filters entering the downstream process; the structure of the rubbing plate adjustment mechanism is complex, the adjustment is troublesome, and the accuracy is difficult to guarantee; and only two-dimensional adjustments can be made to the height (compression amount) and arc concentricity, and the parallelism of the rubbing plate and the cigarette rubbing wheel cannot be adjusted. Utility Model Content
[0004] 1. Technical issues to be resolved
[0005] In view of the deficiencies in the prior art, the utility model provides a guide starting rail for the splicing system of a receiving machine, which solves the problem that the MAX70 (domestic YJ27), MAX80 and MAX90 receiving machines developed early by the German HAUNI company all adopt the so-called seven-o'clock splicing point. In actual application, the frequency of clogging of the scrubbing plate is relatively high; the area after the cigarette splicing is completed cannot be set with a waste rejection function, resulting in defective cigarettes with cigarette paper, kraft paper joints and missing filters entering the downstream process, the scrubbing plate adjustment mechanism has a complex structure, is troublesome to adjust, and the accuracy is difficult to guarantee; and only two-dimensional adjustments can be made to the height (compression amount) and arc concentricity, and the technical problem that the parallelism of the scrubbing plate and the cigarette rubbing wheel cannot be adjusted.
[0006] (II) Technical solution
[0007] In order to achieve the above objectives, the present invention is implemented through the following technical solutions:
[0008] A flow-guiding starting rail for a splicing system of a splicing machine comprises a starting rail body, four positioning and mounting holes are evenly arranged on the starting rail body, a flow-guiding body is fixedly mounted on the top of the starting rail body, a starting end is fixedly mounted on the top of the flow-guiding body, a washboard is fixedly mounted on the side end of the starting rail body, four screws are fixedly mounted on the side end of the starting rail body located on the opposite side of the washboard; the four screws pass through the positioning and mounting holes to fix to the washboard, and a cigarette-rubbing wheel is rotatably mounted on the top of the washboard.
[0009] Preferably: a combined cigarette is rotatably mounted on the bottom end of the cigarette rolling wheel.
[0010] Preferably: a double-length cigarette is rotatably mounted on the bottom end of the cigarette rolling wheel located below the combined cigarette.
[0011] (III) Beneficial effects
[0012] 1. The combined cigarettes on the rubbing wheel maintain uniform contact with the starting end and are stably shoveled into the rubbing board during the instant of rubbing and splicing start, preventing the combined cigarettes from tilting, jumping, or falling off, so that the cigarettes can be smoothly rubbed into double-length cigarettes, reducing the frequency of clogging of the rubbing board when the equipment is started; the structural design of this embodiment is simple and practical, and the installation and adjustment are convenient, which can reduce the number of shutdowns and achieve the effect of reducing cost consumption.
[0013] 2. The end of the starting end is entirely straight, and the side is in the shape of "^". The starting end is the key part of the main body of the starting rail, and is directly inserted into the combined cigarette to play a rubbing and starting role. The guide body is entirely in the shape of a fluid column, and the side is in the shape of a / arc. Its function is to assist the starting end in being inserted into the combined cigarette to play a rubbing and starting role, close to the cigarette, so that the cigarette will not be skewed, dropped, or jumped, and the rubbing and joining of the cigarette into the rubbing board can be smooth and stable, thereby achieving the effect of improving production quality and reducing defective products. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] The above description is only an overview of the technical solution of the utility model. In order to more clearly understand the technical means of the utility model and implement it according to the contents of the specification, the following is a detailed description of the preferred embodiments of the utility model in conjunction with the accompanying drawings.
[0015] Figure 1 This is a main structural diagram of the starting rail of the utility model;
[0016] Figure 2 This is a side structural diagram of the main body of the starting rail of the utility model;
[0017] Figure 3 This is a structural diagram of the working principle of the utility model.
[0018] Legend: 1. Starting rail body; 2. Positioning and mounting hole; 3. Starting end; 4. Guide body; 5. Screws; 6. Washboard; 7. Double-length cigarette; 8. Washing wheel; 9. Combination cigarette. DETAILED DESCRIPTION
[0019] The embodiment of the present application provides a guide start rail for the splicing system of the assembler, which effectively solves the problem that the MAX70 (domestic YJ27), MAX80 and MAX90 assemblers developed by the German HAUN I company in the early stage all adopt the so-called seven o'clock splicing point. In actual application, the frequency of clogging of the washboard is relatively high; the area after the cigarette splicing is completed cannot be set with a waste rejection function, resulting in defective cigarettes with cigarette paper, kraft paper joints and missing filters entering the downstream process; the washboard adjustment mechanism has a complex structure, troublesome adjustment, and poor accuracy; and only two-dimensional adjustment of height (compression amount) and arc concentricity can be performed, and the technical problem that the parallelism of the washboard and the cigarette wheel cannot be adjusted. The combined cigarettes on the cigarette wheel maintain uniform contact with the starting end and stably shovel into the washboard during the instant of splicing start, so as to avoid the combined cigarettes from tilting, The starter end is a key part of the starter rail body, which is directly inserted into the combined cigarette to play a splicing and starting role. The guide body is a fluid column as a whole, and the side is a 1 / 4 arc shape. Its function is to assist the starter end in inserting the combined cigarette to play a splicing and starting role, close to the cigarette, so that the cigarette will not be skewed, dropped or jumped, and the cigarette can be rubbed and connected into the scrubbing board smoothly and stably, thereby achieving the effect of improving production quality and reducing defective products.
[0020] Example
[0021] like Figure 1 , Figure 2 and Figure 3 As shown, the technical solution in the embodiment of the present application effectively solves the problem that the MAX70 (domestic YJ27), MAX80 and MAX90 connecting machines developed by the German HAUN I company in the early stage all adopt the so-called seven-o'clock rubbing point. In the actual application process, the frequency of clogging of the rubbing board is relatively high; the area after the cigarette rubbing is completed cannot be set with a waste rejection function, resulting in defective cigarettes with cigarette paper, kraft paper joints and missing filters entering the downstream process, the structure of the rubbing board adjustment mechanism is complex, the adjustment is troublesome, and the accuracy is not guaranteed; and only the height (compression amount) and arc concentricity can be adjusted in two dimensions, and the parallelism of the rubbing board and the cigarette rubbing wheel cannot be adjusted. The overall idea is as follows:
[0022] In view of the problems existing in the prior art, the utility model provides a flow-guiding starting rail for a splicing system of a splicing machine, comprising a starting rail body 1, on which four positioning and mounting holes 2 are evenly arranged, a flow-guiding body 4 is fixedly mounted on the top of the starting rail body 1, and a starting end 3 is fixedly mounted on the top of the flow-guiding body 4.
[0023] A washboard 6 is fixedly mounted on the side end of the start rail body 1 , and four screws 5 are fixedly mounted on the side end of the start rail body 1 opposite to the washboard 6 ; the four screws 5 pass through the positioning mounting holes 2 to fix to the washboard 6 .
[0024] A cigarette rolling wheel 8 is rotatably mounted on the top of the rubbing board 6, a combined cigarette stick 9 is rotatably mounted on the bottom of the cigarette rolling wheel 8, and a double-length cigarette stick 7 is rotatably mounted on the bottom of the cigarette rolling wheel 8 below the combined cigarette stick 9.
[0025] Working principle:
[0026] In the first step, the combined cigarettes 9 on the cigarette rubbing wheel 8 maintain uniform contact with the starting end 3 and stably shovel into the rubbing board 6 during the instant of rubbing and splicing start, so as to prevent the combined cigarettes 9 from tilting, jumping, or falling off, so that the cigarettes can be smoothly rubbed into double-length cigarettes 7, and the frequency of blockage of the rubbing board 6 when the equipment is started is reduced; the structural design of this embodiment is simple and practical, and the installation and adjustment are convenient, which can reduce the number of shutdowns and achieve the effect of reducing cost consumption.
[0027] In the second step, the end of the starting end 3 is entirely straight, and the side surface is in the shape of "^"; the starting end 3 is the key part of the starting rail body 1, and is directly inserted into the combined cigarette 9 to play a rubbing and starting role. The body guide 4 is entirely in the shape of a fluid column, and the side surface is in the shape of a 1 / 4 arc. Its function is to assist the starting end 3 in being inserted into the combined cigarette 9 to play a rubbing and starting role, close to the cigarette, so that the cigarette will not be skewed, dropped, or jumped, and the rubbing and joining of the cigarette into the rubbing board 6 can be smooth and stable, thereby achieving the effect of improving production quality and reducing defective products.
[0028] Finally, it should be noted that: Obviously, the above embodiments are only examples for clearly explaining the present invention, and are not intended to limit the implementation methods. For ordinary technicians in the relevant field, other different forms of changes or modifications can be made based on the above description. It is not necessary and impossible to list all the implementation methods here. The obvious changes or modifications derived from this are still within the scope of protection of the present invention.
Claims
1. A flow-guiding start rail for a splicing system of a splicing machine, comprising a start rail body (1), characterized in that: Four positioning and mounting holes (2) are evenly arranged on the starting rail body (1), a guide body (4) is fixedly mounted on the top of the starting rail body (1), and a starting end (3) is fixedly mounted on the top of the guide body (4).
2. A flow-guiding starting rail for a splicing system of a splicing machine as claimed in claim 1, characterized in that: A washboard (6) is fixedly mounted on the side end of the starting rail body (1).
3. A flow-guiding starting rail for a splicing system of a splicing machine as claimed in claim 2, characterized in that: Four screws (5) are fixedly mounted on the side ends of the start rail body (1) located on the opposite side of the washboard (6); Among them, four screws (5) pass through the positioning installation holes (2) and are fixed to the washboard (6).
4. A flow-guiding starting rail for a splicing system of a splicing machine as claimed in claim 2, characterized in that: A cigarette rubbing wheel (8) is rotatably mounted on the top end of the rubbing board (6).
5. A flow-guiding starting rail for a splicing system of a splicing machine as claimed in claim 4, characterized in that: A combined cigarette (9) is rotatably mounted on the bottom end of the cigarette rolling wheel (8).
6. A flow-guiding starting rail for a splicing system of a splicing machine as claimed in claim 5, characterized in that: A double-length cigarette (7) is rotatably mounted on the bottom end of the cigarette rolling wheel (8) located below the combined cigarette (9).