Lifting film type integrated evaporator
By designing a lifting and falling film integrated evaporator, combining the lifting and falling film technology, the existing evaporators have solved the shortcomings when processing materials with large viscosity changes with concentration, and achieved efficient evaporation and concentration effects.
Patent Information
- Application Number
- CN202421314757.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-07
- Publication Date
- 2025-02-28
- Estimated Expiration
- 2034-06-07
AI Technical Summary
The existing rising film evaporators and falling film evaporators cannot meet the demand when processing materials with large viscosity changes with concentration, resulting in high equipment height and inability to effectively concentrate.
A lifting and falling film integrated evaporator is designed, combining the advantages of rising membrane tube and falling membrane tube. It is initially evaporated and concentrated through the rising membrane tube, and then further evaporated and concentrated through the falling membrane tube to form concentrated liquid and steam.
It realizes efficient evaporation and concentration of materials with greater viscosity with concentration, reduces the height of the equipment, and meets the concentration needs of a variety of materials.
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Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of evaporation and concentration, in particular to a lifting film type integrated evaporator. Background Art
[0002] At present, in the product manufacturing process of chemical, pharmaceutical, papermaking, salt making and other industries, steam concentration, evaporation crystallization, low-temperature evaporation and other processes are required, and the concentration and crystallization of solutions are mostly carried out by film evaporators. Film evaporators are divided into falling film evaporators and rising film evaporators. Both have their own advantages. Rising film is suitable for the concentration of materials with lower viscosity, and falling film is suitable for the concentration of materials with higher viscosity. At the same time, both require higher equipment height. However, when the viscosity of the material changes greatly with the concentration, a single rising film evaporator and falling film evaporator cannot meet the demand. For this reason, a rising and falling film integrated evaporator is proposed. Utility Model Content
[0003] The purpose of this section is to summarize some aspects of the embodiments of the utility model and briefly introduce some preferred embodiments. Some simplifications or omissions may be made in this section and the specification abstract and utility model name of this application to avoid blurring the purpose of this section, specification abstract and utility model name, and such simplifications or omissions cannot be used to limit the scope of the utility model.
[0004] In order to solve the above technical problems, the utility model provides the following technical solutions:
[0005] The lifting film integrated evaporator comprises:
[0006] A shell, wherein a plurality of supporting legs are fixedly connected to the bottom of the shell, a bottom plate and a distribution plate are respectively fixedly connected to the inner wall of the shell, a plurality of film rising tubes and film falling tubes are respectively fixedly connected between the bottom plate and the distribution plate, the film falling tubes are located on the outside of the film rising tubes, a cover plate is fixedly connected to the bottom surface of the bottom plate, the film rising tubes are located on the inside of the cover plate, a liquid inlet pipe is fixedly connected between the cover plate and the shell, a steam inlet pipe is fixedly connected to the middle of the shell, a liquid guide assembly is provided on the shell, a steam outlet pipe is provided on the shell, and a discharge pipe is fixedly connected to the top of the shell.
[0007] As a preferred solution of the lifting film integrated evaporator described in the utility model, the liquid guide assembly includes an annular side plate, the annular side plate is fixedly connected between the bottom plate and the inner wall of the shell, a plurality of arc-shaped openings are opened on the bottom plate, a liquid guide tube is fixedly connected to the shell, and the liquid guide tube is arranged between the bottom plate and the annular side plate.
[0008] As a preferred solution of the rising and falling film integrated evaporator of the utility model, wherein: an inclined surface is provided on the distribution plate, the rising film tube is located above the inclined surface, and the falling film tube is located below the inclined surface.
[0009] As a preferred solution of the lifting film integrated evaporator of the utility model, wherein: the steam outlet pipe is L-shaped, and the opening of the steam outlet pipe faces downward.
[0010] As a preferred solution of the lifting film integrated evaporator of the utility model, wherein: a solenoid valve is provided on the discharge pipe, and the solenoid valve is located below the shell.
[0011] As a preferred solution of the lifting film integrated evaporator of the utility model, the liquid inlet pipe, steam inlet pipe, liquid guide pipe, steam outlet pipe and discharge pipe are all fixedly connected with connecting flanges, and a plurality of threaded holes are opened on the connecting flanges.
[0012] Beneficial effects of the utility model:
[0013] When in use, hot steam is introduced into the shell through the steam inlet pipe, and the thin material enters the shell through the liquid inlet pipe, evaporates in the rising film tube in the middle section in the form of a film, rises to the top, overflows to the distribution plate, and then flows downward through the falling film tube. In the process of flowing downward, it is heated by the hot steam to form falling film evaporation, evaporates the moisture in the material, falls to the bottom to form a concentrated liquid, and is discharged through the discharge pipe. The steam is discharged through the steam outlet pipe, so that it can be used for materials with a large change in viscosity with concentration. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] In order to more clearly illustrate the technical solutions of the embodiments of the present utility model, the following briefly introduces the drawings required for the description of the embodiments. Obviously, the drawings described below are only some embodiments of the present utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative labor. Among them:
[0015] Figure 1 This is a schematic diagram of the overall front structure of the lifting film integrated evaporator proposed by the utility model;
[0016] Figure 2 for Figure 1 A schematic diagram of a partial cross-sectional structure;
[0017] Figure 3 Schematic diagram of the local structure of 2;
[0018] Figure 4 Schematic diagram of the local structure of 2.
[0019] In the figure: 101, shell; 102, supporting legs; 103, bottom plate; 104, distribution plate; 105, film rising tube; 106, film falling tube; 107, cover plate; 108, liquid inlet pipe; 109, steam inlet pipe; 110, liquid guide assembly; 110a, arc opening; 110b, annular side plate; 110c, liquid guide pipe; 111, steam outlet pipe; 112, material outlet pipe; 113, solenoid valve. DETAILED DESCRIPTION
[0020] In order to make the above-mentioned purposes, features and advantages of the present invention more obvious and easy to understand, the specific implementation methods of the present invention are described in detail below in conjunction with the accompanying drawings.
[0021] In the following description, many specific details are set forth to facilitate a full understanding of the present invention, but the present invention may also be implemented in other ways different from those described herein, and those skilled in the art may make similar generalizations without violating the connotation of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.
[0022] Secondly, the term "one embodiment" or "embodiment" as used herein refers to a specific feature, structure or characteristic that may be included in at least one implementation of the present invention. The term "in one embodiment" that appears in different places in this specification does not necessarily refer to the same embodiment, nor does it refer to a separate or selective embodiment that is mutually exclusive with other embodiments.
[0023] Secondly, the present invention is described in detail with reference to the schematic diagram. When describing the embodiments of the present invention, for the sake of convenience, the cross-sectional diagrams showing the device structure will not be partially enlarged according to the general scale, and the schematic diagrams are only examples, which should not limit the scope of protection of the present invention. In addition, in actual production, the three-dimensional dimensions of length, width and depth should be included.
[0024] Reference Figure 1-4 The utility model provides a lifting film integrated evaporator, comprising:
[0025] A shell body 101, a plurality of supporting legs 102 are fixedly connected to the bottom of the shell body 101, a bottom plate 103 and a distribution plate 104 are fixedly connected to the inner wall of the shell body 101, a plurality of film raising tubes 105 and film falling tubes 106 are fixedly connected between the bottom plate 103 and the distribution plate 104, the film falling tubes 106 are located on the outside of the film raising tubes 105, a cover plate 107 is fixedly connected to the bottom surface of the bottom plate 103, the film raising tubes 105 are located on the inside of the cover plate 107, a liquid inlet pipe 108 is fixedly connected between the cover plate 107 and the shell body 101, a steam inlet pipe 109 is fixedly connected to the middle of the shell body 101, a liquid guide assembly 110 is provided on the shell body 101, a steam outlet pipe 111 is provided on the shell body 101, and a discharge pipe 112 is fixedly connected to the top of the shell body 101.
[0026] Among them, the liquid guiding component 110 includes an annular side plate 110b, which is fixedly connected between the bottom plate 103 and the inner wall of the shell 101. A plurality of arc-shaped openings 110a are opened on the bottom plate 103. A liquid guiding tube 110c is fixedly connected to the shell 101. The liquid guiding tube 110c is arranged between the bottom plate 103 and the annular side plate 110b, so that the steam can fall onto the annular side plate 110b through the arc-shaped opening 110a after liquefaction, and then be discharged through the liquid guiding tube 110c.
[0027] Furthermore, the distribution plate 104 is provided with an inclined surface, the rising film tube 105 is located above the inclined surface, and the falling film tube 106 is located below the inclined surface, so that after overflowing from the rising film tube 105 to the distribution plate 104, it can flow to the falling film tube 106 through the inclined surface.
[0028] Furthermore, the steam outlet pipe 111 is L-shaped, and the opening of the steam outlet pipe 111 faces downward to prevent the concentrated liquid in the falling film tube 106 from falling into the steam outlet pipe 111 .
[0029] Furthermore, a solenoid valve 113 is provided on the discharge pipe 112 . The solenoid valve 113 is located below the housing 101 . The user can control the discharge of the concentrated liquid through the solenoid valve 113 .
[0030] Furthermore, the liquid inlet pipe 108, the steam inlet pipe 109, the liquid guide pipe 110c, the steam outlet pipe 111 and the discharge pipe 112 are all fixedly connected with connecting flanges, and a plurality of threaded holes are provided on the connecting flanges, so that the user can connect with external pipelines, and the operation is simple and convenient.
[0031] During use, hot steam is introduced into the shell 101 through the steam inlet pipe 109, and the thin material enters the shell 101 through the liquid inlet pipe 108, evaporates in the form of a film in the rising film tube 105 in the middle section, and after rising to the top, overflows to the distribution plate 104, and then flows downward through the falling film tube 106. In the process of flowing downward, it is heated by the hot steam to form falling film evaporation, and the water in the material is evaporated, falling to the bottom to form a concentrated liquid, which is discharged through the discharge pipe 112. The steam is discharged through the steam outlet pipe 111, so that it can be used for materials with a large viscosity change with concentration.
[0032] It should be noted that the above embodiments are only used to illustrate the technical solution of the utility model rather than to limit it. Although the utility model has been described in detail with reference to the preferred embodiments, ordinary technicians in the field should understand that the technical solution of the utility model can be modified or replaced by equivalents without departing from the spirit and scope of the technical solution of the utility model, which should be included in the scope of the claims of the utility model.
Claims
1. The lifting film integrated evaporator is characterized by: include: A shell (101), wherein a plurality of supporting legs (102) are fixedly connected to the bottom of the shell (101), a bottom plate (103) and a distribution plate (104) are fixedly connected to the inner wall of the shell (101), a plurality of film-raising tubes (105) and film-falling tubes (106) are fixedly connected between the bottom plate (103) and the distribution plate (104), wherein the film-falling tubes (106) are located outside the film-raising tubes (105), and the bottom surface of the bottom plate (103) is fixedly connected to the bottom surface of the bottom plate (103). A cover plate (107) is provided, the film lifting tube (105) is located on the inner side of the cover plate (107), a liquid inlet pipe (108) is fixedly connected between the cover plate (107) and the shell (101), a steam inlet pipe (109) is fixedly connected to the middle of the shell (101), a liquid guide component (110) is provided on the shell (101), a steam outlet pipe (111) is provided on the shell (101), and a discharge pipe (112) is fixedly connected to the top of the shell (101).
2. The lifting film integrated evaporator according to claim 1, characterized in that: The liquid guide assembly (110) comprises an annular side plate (110b), wherein the annular side plate (110b) is fixedly connected between the bottom plate (103) and the inner wall of the shell (101), and a plurality of arc-shaped openings (110a) are provided on the bottom plate (103). A liquid guide tube (110c) is fixedly connected to the shell (101), and the liquid guide tube (110c) is arranged between the bottom plate (103) and the annular side plate (110b).
3. The lifting film integrated evaporator according to claim 2, characterized in that: The distribution plate (104) is provided with an inclined surface, the rising film tube (105) is located above the inclined surface, and the falling film tube (106) is located below the inclined surface.
4. The lifting film integrated evaporator according to claim 3, characterized in that: The steam outlet pipe (111) is L-shaped, and the opening of the steam outlet pipe (111) faces downward.
5. The lifting film integrated evaporator according to claim 4, characterized in that: The discharge pipe (112) is provided with a solenoid valve (113), and the solenoid valve (113) is located below the housing (101).
6. The lifting film integrated evaporator according to claim 5, characterized in that: The liquid inlet pipe (108), the steam inlet pipe (109), the liquid guide pipe (110c), the steam outlet pipe (111) and the material outlet pipe (112) are all fixedly connected with connecting flanges, and the connecting flanges are provided with a plurality of threaded holes.