Mixed alcohol separation device
By designing a mixed alcohol separation device that includes distillation, condensation recovery, filtration and waste collection functions, the problem of manual filtration of solid impurities in the prior art increases the burden on workers, and automated filtration and improved separation efficiency are achieved.
Patent Information
- Application Number
- CN202421335346.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-13
- Publication Date
- 2025-02-28
- Estimated Expiration
- 2034-06-13
AI Technical Summary
When the existing mixed alcohol separation device treats solid impurities in the alcohol liquid, it requires manual filtration and screening, which increases the burden on workers.
A mixed alcohol separation device is designed, including a distillation mechanism, a condensation recovery mechanism, a filter box, a fixing mechanism, a vibration mechanism and a waste collection mechanism. The filter box is equipped with an inclined filter screen, and the fixing mechanism and the vibration mechanism are used in conjunction to prevent the filter screen from being blocked by impurities. The waste collection mechanism is used to collect filtered impurities.
The device can automatically filter the solid impurities in the alcohol liquid, which reduces the burden on workers and improves the separation efficiency.
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Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of mixed alcohol processing, in particular to a mixed alcohol separation device. Background Art
[0002] Mixed alcohol refers to a mixture of two or more alcohols. Mixed alcohol usually contains multiple different types of alcohols, which may have different boiling points, chemical properties, etc. Through separation techniques such as distillation, these different types of alcohols can be separated to obtain a single alcohol with higher purity, thereby improving the quality and performance of the product.
[0003] The types and contents of alcohols contained in mixed alcohols vary. Some alcohols may have higher boiling points or melting points during the distillation process, which may lead to the generation of solid impurities under certain operating conditions (such as lowering the temperature). The solid impurities will be discharged from the bottom of the distillation kettle along with the alcohol liquid. The existing mixed alcohol separation equipment usually manually filters and screens the solid impurities contained in the alcohol liquid, which increases the burden on workers. Utility Model Content
[0004] The utility model aims to solve one of the technical problems in the related art at least to a certain extent.
[0005] Therefore, the purpose of the utility model is to provide a mixed alcohol separation device, which can filter and screen the solid impurities contained in the alcohol solution, thereby reducing the burden on workers.
[0006] To achieve the above-mentioned purpose, the utility model proposes a mixed alcohol separation device, including a distillation mechanism, a condensation recovery mechanism, a filter box, a fixing mechanism, a vibration mechanism and a waste collection mechanism, wherein the condensation recovery mechanism is arranged on one side of the distillation mechanism, the filter box is arranged below the distillation mechanism and is connected to the distillation mechanism, an inclined filter screen is arranged in the filter box, one side of the filter screen is connected to a fixing plate, the fixing plate is arranged in the fixing mechanism, a support plate is arranged below the fixing mechanism, the support plate is connected to the inner wall of the filter box, a spring is arranged between the fixing mechanism and the support plate, the vibration mechanism is arranged on one side of the filter box and extends to the inside of the filter box, the waste collection mechanism is arranged on the other side of the filter box, both side walls of the filter box are provided with through grooves, an activated carbon adsorption net is arranged between the two through grooves, the activated carbon adsorption net is arranged below the filter screen, and a liquid collecting tank is arranged on the bottom wall of the filter box.
[0007] The mixed alcohol separation device of the utility model can filter and screen the solid impurities contained in the alcohol solution, thereby reducing the burden on workers.
[0008] In addition, the mixed alcohol separation device proposed in the application may also have the following additional technical features:
[0009] Specifically, the distillation mechanism includes a distillation kettle, a feed inlet, two legs, a discharge outlet and a valve, wherein the feed inlet is arranged on the top surface of the distillation kettle, the two legs are respectively connected to the two sides of the bottom surface of the distillation kettle, the discharge outlet is arranged at the bottom of the distillation kettle, the valve is arranged on the discharge outlet, and the discharge outlet is connected to the filter box.
[0010] Specifically, the condensation recovery mechanism includes a condenser, a recovery box, a tray and a recovery drawer, wherein the tray is connected to one side of the distillation kettle, the recovery box is arranged on the top surface of the tray, both ends of the condenser are respectively connected to the distillation kettle and the recovery box, and the recovery drawer is slidably arranged in the recovery box.
[0011] Specifically, the fixing mechanism includes a fixing frame, an adjusting bolt and a clamping plate, wherein the fixing frame fits the inner wall of the filter box, the fixing plate is arranged in the fixing frame, the adjusting bolt is threadedly connected to the fixing frame, and the clamping plate is rotatably connected to the adjusting bolt.
[0012] Specifically, the vibration mechanism includes a drive box, a drive component, a first gear, a second gear, a rotating shaft and a cam, wherein the drive box is arranged on one side of the filter box, the drive component is arranged in the drive box, the rotating shaft is rotatably arranged in the drive box, one end of the rotating shaft passes through the side wall of the filter box and is connected to the cam, the first gear is arranged at the output end of the drive component, the second gear is arranged on the rotating shaft, and the second gear is meshed with the first gear.
[0013] Specifically, the waste collection mechanism includes a collecting trough and a support plate, wherein the support plate is connected to one side of the filter box, the collecting trough is arranged on the top surface of the support plate, an opening is provided on one side of the filter box, one end of the filter net is arranged in the opening, and the collecting trough is arranged below the opening.
[0014] Additional aspects and advantages of the present invention will be given in part in the following description and in part will become apparent from the following description or will be learned through the practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] The above and / or additional aspects and advantages of the present invention will become apparent and easily understood from the following description of the embodiments in conjunction with the accompanying drawings, in which:
[0016] Figure 1 This is a schematic structural diagram of a mixed alcohol separation device according to an embodiment of the utility model;
[0017] Figure 2This is a cross-sectional view of a filter box of a mixed alcohol separation device according to an embodiment of the utility model;
[0018] Figure 3 This is an enlarged schematic diagram of location A of a mixed alcohol separation device according to an embodiment of the present invention.
[0019] As shown in the figure: 10, distillation mechanism; 11, distillation kettle; 12, feed inlet; 13, support leg; 14, discharge port; 15, valve; 20, condensation recovery mechanism; 21, condenser; 22, recovery box; 23, support plate; 24, recovery drawer; 30, filter box; 31, opening; 32, liquid collecting tank; 40, filter screen; 41, fixing plate; 50, fixing mechanism; 51, fixing frame; 52, adjusting bolt; 53, clamping plate; 60, vibration mechanism; 61, drive box; 62, drive component; 63, first gear; 64, second gear; 65, rotating shaft; 66, cam; 70, spring; 71, support plate; 80, activated carbon adsorption net; 81, through groove; 90, waste collection mechanism; 91, collection tank; 92, support plate. DETAILED DESCRIPTION
[0020] Embodiments of the present invention are described in detail below, examples of which are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are intended to be used to explain the present invention, and should not be construed as limitations on the present invention. On the contrary, the embodiments of the present invention include all changes, modifications, and equivalents that fall within the spirit and connotation of the appended claims.
[0021] The mixed alcohol separation device of the embodiment of the utility model is described below in conjunction with the accompanying drawings.
[0022] like Figure 1-Figure 3 As shown, the mixed alcohol separation device of the embodiment of the utility model may include a distillation mechanism 10, a condensation recovery mechanism 20, a filter box 30, a fixing mechanism 50, a vibration mechanism 60 and a waste collection mechanism 90, wherein the condensation recovery mechanism 20 is arranged on one side of the distillation mechanism 10, and the filter box 30 is arranged below the distillation mechanism 10 and is connected to the distillation mechanism 10.
[0023] It should be noted that the steam generated at the top of the distillation mechanism 10 can be condensed and recovered by the condensation recovery mechanism 20 .
[0024] A tilted filter screen 40 is provided in the filter box 30, a fixing plate 41 is connected to one side of the filter screen 40, the fixing plate 41 is arranged in the fixing mechanism 50, a support plate 71 is provided below the fixing mechanism 50, the support plate 71 is connected to the inner wall of the filter box 30, a spring 70 is provided between the fixing mechanism 50 and the support plate 71, a vibration mechanism 60 is provided on one side of the filter box 30 and extends to the inside of the filter box 30, and a waste collection mechanism 90 is provided on the other side of the filter box 30.
[0025] It should be noted that the setting of the fixing mechanism 50 facilitates the disassembly and assembly of the filter 40, and the cooperation of the vibration mechanism 60 and the spring 70 can drive the fixing mechanism 50 and the filter 40 to shake up and down to prevent them from being blocked by impurities, and the filtered impurities can be collected by the waste collection mechanism 90.
[0026] Through grooves 81 are provided on both side walls of the filter box 30 , an activated carbon adsorption net 80 is provided between the two through grooves 81 , and the activated carbon adsorption net 80 is provided below the filter net 40 . A liquid collecting tank 32 is provided on the inner bottom wall of the filter box 30 .
[0027] It is understandable that the alcohol liquid can be filtered again through the activated carbon adsorption net 80 , the through slot 81 is provided to facilitate the disassembly and assembly of the activated carbon adsorption net 80 , and the alcohol liquid can be collected through the liquid collecting tank 32 .
[0028] Specifically, in the actual operation process, relevant personnel separate the mixed alcohol through the distillation mechanism 10. During the distillation process, lighter components (such as low-boiling point alcohols) will gradually gather to the top of the distillation mechanism 10, while heavier components (such as high-boiling point alcohols or other impurities) will gather to the bottom of the distillation mechanism 10. The lighter components are collected by the condensation recovery mechanism 20, and the heavier components enter the filter box 30 and are filtered by the filter screen 40. The vibration mechanism 60 and the spring 70 can drive the fixing mechanism 50 and the filter screen 40 to shake up and down to prevent them from being blocked by impurities. The filtered impurities are collected by the waste collection mechanism 90, and the heavier components are filtered again by the activated carbon adsorption net 80, and then collected by the liquid collecting tank 32.
[0029] In one embodiment of the present invention, Figure 1 As shown, the distillation mechanism 10 may include a distillation kettle 11, a feed inlet 12, two legs 13, a discharge port 14 and a valve 15, wherein the feed inlet 12 is arranged on the top surface of the distillation kettle 11, the two legs 13 are respectively connected to the two sides of the bottom surface of the distillation kettle 11, the discharge port 14 is arranged at the bottom of the distillation kettle 11, the valve 15 is arranged on the discharge port 14, and the discharge port 14 is connected to the filter box 30.
[0030] It should be noted that the mixed alcohol can be introduced through the feed port 12 , and the heavier components in the mixed alcohol can be discharged into the filter box 30 through the discharge port 14 for filtration, and the discharge port 14 can be controlled to be opened and closed by the valve 15 .
[0031] In one embodiment of the present invention, Figure 1 As shown, the condensation recovery mechanism 20 may include a condenser 21, a recovery box 22, a support plate 23 and a recovery drawer 24, wherein the support plate 23 is connected to one side of the distillation kettle 11, the recovery box 22 is arranged on the top surface of the support plate 23, both ends of the condenser 21 are respectively connected to the distillation kettle 11 and the recovery box 22, and the recovery drawer 24 is slidably arranged in the recovery box 22.
[0032] It is understandable that the steam separated from the mixed alcohol can be condensed by the condenser 21 and then collected by the recovery drawer 24 .
[0033] In one embodiment of the present invention, Figure 3 As shown, the fixing mechanism 50 may include a fixing frame 51, an adjusting bolt 52 and a clamping plate 53, wherein the fixing frame 51 is attached to the inner wall of the filter box 30, the fixing plate 41 is arranged in the fixing frame 51, the adjusting bolt 52 is threadedly connected to the fixing frame 51, and the clamping plate 53 is rotatably connected to the adjusting bolt 52.
[0034] It should be noted that by rotating the adjusting bolt 52 , the clamping plate 53 can be driven to move, and the clamping plate 53 and the fixing frame 51 cooperate to fix the fixing plate 41 and the filter screen 40 .
[0035] In one embodiment of the present invention, Figure 2 As shown, the vibration mechanism 60 may include a drive box 61, a drive component 62, a first gear 63, a second gear 64, a rotating shaft 65 and a cam 66, wherein the drive box 61 is arranged on one side of the filter box 30, the drive component 62 is arranged in the drive box 61, the rotating shaft 65 is rotatably arranged in the drive box 61, one end of the rotating shaft 65 passes through the side wall of the filter box 30 and is connected to the cam 66, the first gear 63 is arranged at the output end of the drive component 62, the second gear 64 is arranged on the rotating shaft 65, and the second gear 64 is meshed with the first gear 63.
[0036] It should be noted that the driving component 62 described in this embodiment can be a motor. The driving component 62 can drive the first gear 63, the second gear 64 and the rotating shaft 65 to rotate, thereby driving the cam 66 to rotate. The cam 66 can impact the filter screen 40 to make it shake up and down.
[0037] In one embodiment of the present invention, Figure 2As shown, the waste collection mechanism 90 may include a collecting trough 91 and a support plate 92, wherein the support plate 92 is connected to one side of the filter box 30, the collecting trough 91 is arranged on the top surface of the support plate 92, an opening 31 is arranged on one side of the filter box 30, one end of the filter screen 40 is arranged in the opening 31, and the collecting trough 91 is arranged below the opening 31.
[0038] It is understandable that impurities above the filter screen 40 can fall into the collection tank 91 through the opening 31 and be collected.
[0039] Specifically, in the actual implementation process, the relevant personnel separate the mixed alcohol through the distillation kettle 11. During the distillation process, the lighter components (such as low-boiling alcohol) will gradually gather at the top of the distillation kettle 11, while the heavier components (such as high-boiling alcohol or other impurities) will gather at the bottom of the distillation kettle 11. The steam generated by the separation at the top of the distillation kettle 11 can be condensed through the condenser 21, and then collected through the recovery drawer 24. The valve 15 is opened, and the heavier components enter the filter box 30 through the discharge port 14, and are filtered through the filter screen 40, and then the steam is started. The driving component 62 is driven to rotate the first gear 63, the second gear 64 and the rotating shaft 65 through the driving component 62, thereby driving the cam 66 to rotate. The filter screen 40 can be hit by the cam 66, and the fixing frame 51 and the filter screen 40 are shaken up and down in cooperation with the spring 70 to prevent the filter screen 40 from being blocked by impurities. The impurities above the filter screen 40 fall into the collecting tank 91 through the opening 31, and the heavier components are filtered again through the activated carbon adsorption net 80, and then collected by the collecting tank 32, and then the filter box 30 is opened to take out the collecting tank 32.
[0040] When the filter 40 needs to be disassembled and cleaned, the adjusting bolt 52 is rotated to drive the clamping plate 53 to move, thereby releasing the fixation of the fixing plate 41 and the filter 40, and then the filter 40 can be taken out. When the activated carbon adsorption net 80 needs to be cleaned, the activated carbon adsorption net 80 can be pulled out of the through groove 81.
[0041] In summary, the mixed alcohol separation device of the embodiment of the utility model can filter and screen the solid impurities contained in the alcohol solution, thereby reducing the burden on workers.
[0042] In the description of this specification, the terms "first" and "second" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include at least one of the features. In the description of the utility model, the meaning of "plurality" is at least two, such as two, three, etc., unless otherwise clearly and specifically defined.
[0043] In the description of this specification, the description with reference to the terms "one embodiment", "some embodiments", "example", "specific example", or "some examples" etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the utility model. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described may be combined in any one or more embodiments or examples in a suitable manner. In addition, those skilled in the art may combine and combine the different embodiments or examples described in this specification and the features of the different embodiments or examples, without contradiction.
[0044] Although the embodiments of the present invention have been shown and described above, it can be understood that the above embodiments are exemplary and cannot be understood as limitations of the present invention. Ordinary technicians in this field can change, modify, replace and deform the above embodiments within the scope of the present invention.
Claims
1. A mixed alcohol separation device, characterized in that: It includes a distillation mechanism, a condensation recovery mechanism, a filter box, a fixing mechanism, a vibration mechanism and a waste collection mechanism, among which: The condensation recovery mechanism is arranged on one side of the distillation mechanism, and the filter box is arranged below the distillation mechanism and is connected to the distillation mechanism; The filter box is provided with an inclined filter screen, one side of the filter screen is connected with a fixing plate, the fixing plate is arranged in the fixing mechanism, a support plate is provided below the fixing mechanism, the support plate is connected to the inner wall of the filter box, and a spring is provided between the fixing mechanism and the support plate; The vibration mechanism is arranged on one side of the filter box and extends into the interior of the filter box, and the waste collection mechanism is arranged on the other side of the filter box; Through grooves are arranged on both side walls of the filter box, an activated carbon adsorption net is arranged between the two through grooves, the activated carbon adsorption net is arranged below the filter net, and a liquid collecting tank is arranged on the inner bottom wall of the filter box.
2. The mixed alcohol separation device according to claim 1, characterized in that: The distillation mechanism comprises a distillation kettle, a feed inlet, two legs, a discharge outlet and a valve, wherein: The feed port is arranged on the top surface of the distillation kettle, the two legs are respectively connected to the two sides of the bottom surface of the distillation kettle, the discharge port is arranged at the bottom of the distillation kettle, the valve is arranged on the discharge port, and the discharge port is connected to the filter box.
3. The mixed alcohol separation device according to claim 2, characterized in that: The condensation recovery mechanism includes a condensation pipe, a recovery box, a support plate and a recovery drawer, wherein: The support plate is connected to one side of the distillation kettle, the recovery box is arranged on the top surface of the support plate, two ends of the condenser are respectively connected to the distillation kettle and the recovery box, and the recovery drawer is slidably arranged in the recovery box.
4. The mixed alcohol separation device according to claim 1, characterized in that: The fixing mechanism comprises a fixing frame, an adjusting bolt and a clamping plate, wherein: The fixing frame is fitted to the inner wall of the filter box, the fixing plate is arranged in the fixing frame, the adjusting bolt is threadedly connected to the fixing frame, and the clamping plate is rotatably connected to the adjusting bolt.
5. The mixed alcohol separation device according to claim 1, characterized in that: The vibration mechanism includes a driving box, a driving component, a first gear, a second gear, a rotating shaft and a cam, wherein: The driving box is arranged at one side of the filter box, the driving component is arranged in the driving box, the rotating shaft is rotatably arranged in the driving box, and one end of the rotating shaft passes through the side wall of the filter box and is connected to the cam; The first gear is arranged at the output end of the driving component, the second gear is arranged on the rotating shaft, and the second gear is meshed with the first gear.
6. The mixed alcohol separation device according to claim 1, characterized in that: The waste collection mechanism comprises a collection trough and a support plate, wherein: The support plate is connected to one side of the filter box, the collecting trough is arranged on the top surface of the support plate, an opening is arranged on one side of the filter box, one end of the filter net is arranged in the opening, and the collecting trough is arranged below the opening.