Automatic safety alarm device for rectifying tower

By designing an adjustable sensor position system on the distillation tower, the problems of cumbersome sensor installation and inaccurate temperature measurement are solved, and faster and more accurate safety alarms are achieved.

CN222534131UActive Publication Date: 2025-02-28BINZHOU DAYOU NEW ENERGY DEV
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Patent Information

Application Number
CN202420492372.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-14
Publication Date
2025-02-28
Estimated Expiration
2034-03-14

AI Technical Summary

Technical Problem

The sensor installation and commissioning of existing distillation towers is complicated, and due to space limitations, the sensors installed on the side wall cannot accurately reflect the temperature of the materials in the tower, resulting in untimely safety alarms or false alarms.

Method used

An automatic safety alarm device for distillation tower is designed. By installing an adjustable sensor position system on the distillation tower, including mounting cylinders, connecting rods, fixing rods and sensors, the sensor can be installed and removed easily and positioned as needed.

Benefits of technology

It realizes rapid installation and adjustment of sensors, is more applicable, can more accurately reflect the temperature changes of materials in the tower, and improves the timeliness and accuracy of safety alarms.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of rectifying towers, and discloses an automatic safety alarm device of a rectifying tower, which comprises a rectifying tower and a fixing rod, mounting cylinders are uniformly and fixedly mounted on the rectifying tower at equal intervals, and the mounting cylinders are communicated with the inside of the rectifying tower; a connecting rod is slidably mounted on the fixing rod, and an internal thread cover is rotatably mounted at one end, deviating from the fixing rod, of the connecting rod; a mounting plate is fixedly mounted at one end, deviating from the connecting rod, of the fixing rod, and a sensor is arranged on the mounting plate; one side of the mounting cylinder deviating from the rectifying tower is provided with an external thread groove, the internal thread cover is matched with the external thread groove, the sensor can be mounted and dismounted simply and conveniently, the position of the sensor can be adjusted according to actual needs, and the applicability is higher.
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Description

Technical Field

[0001] The utility model relates to the technical field of distillation towers, in particular to an automatic safety alarm device for distillation towers. Background Art

[0002] Distillation towers are commonly used equipment in chemical production. The temperature, pressure, liquid level and other parameters during their operation are crucial to production safety. Traditional safety alarm devices often rely on manual inspections and fixed threshold judgments, and have problems such as slow response speed and high false alarm rate.

[0003] The existing patent document with publication number CN210905032U discloses a rapidly controllable distillation automatic control device, comprising a distillation tower, both sides of the top of the distillation tower and both sides of the inner wall of the distillation tower are fixedly connected with automatic control detection mechanisms, the middle of the top of the distillation tower is fixedly connected with a connecting pipe, the bottom of the right side of the distillation tower is fixedly connected with a display, and the four automatic control detection mechanisms are electrically connected to the display through wires respectively.

[0004] When the above equipment is used, the following problems exist:

[0005] (1) The data inside the distillation tower is generally monitored and transmitted through corresponding sensors. However, due to the limitation of the internal space of the distillation tower, the installation, debugging and maintenance of the sensors are relatively cumbersome.

[0006] (2) Due to space limitations, existing sensors can generally only be installed on the side walls of distillation towers. However, the temperature at the side wall may not fully represent the actual temperature of the material in the tower, especially in the area close to the tower wall where there may be a temperature gradient or heat loss. The temperature detected at the center may be closer to the mainstream area of ​​the material in the tower. The side wall installation method cannot well reflect the overall temperature changes.

[0007] Therefore, we propose an automated safety alarm device for distillation towers to solve the above problems. Utility Model Content

[0008] The purpose of the utility model is to solve the problems existing in the prior art, and the proposed distillation tower automatic safety alarm device can simply and conveniently install and disassemble the sensor, and the position of the sensor can be adjusted according to actual needs, and the applicability is stronger.

[0009] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0010] The distillation tower automatic safety alarm device comprises a distillation tower and a fixing rod, wherein mounting cylinders are evenly and evenly fixedly installed on the distillation tower, and the mounting cylinders are connected to the interior of the distillation tower;

[0011] A connecting rod is slidably mounted on the fixed rod, and an internal threaded cover is rotatably mounted on one end of the connecting rod away from the fixed rod;

[0012] A mounting plate is fixedly mounted on one end of the fixing rod away from the connecting rod, and a sensor is arranged on the mounting plate;

[0013] An external thread groove is provided on the side of the installation cylinder facing away from the distillation tower, and the internal thread cover is matched with the external thread groove.

[0014] Preferably, two fixing columns are fixedly installed on one end of the connecting rod close to the fixing rod, a locking rod is slidably installed on the fixing column, a spring is fixedly installed on the locking rod, the other end of the spring is fixedly installed on the connecting rod, and positioning holes matching the locking rod are evenly and equidistantly opened on the fixing rod.

[0015] Preferably, two slide grooves are provided inside the fixing rod, and the sliding grooves allow the locking rod to slide, and rotation grooves are evenly and equidistantly provided inside the fixing rod. Two rotation grooves in the same plane constitute a group, and the two rotation grooves in a group are respectively connected to the upper and lower slide grooves, and the positioning holes are located at the ends of the corresponding rotation grooves.

[0016] Preferably, the diameter of the mounting plate is smaller than the diameter of the inner circle of the mounting cylinder.

[0017] Preferably, a fixing plate is fixedly mounted on the connecting rod, and a rubber ring is inlaid on the fixing plate. The rubber ring is divided into two parts, the part close to the mounting tube is frustum-shaped, and the other part is cylindrical, and the rubber ring is interference fit with the inner wall of the mounting tube.

[0018] Preferably, both the fixing rod and the connecting rod are hollow structures, and a signal transmission line is arranged inside the fixing rod and the connecting rod, and one end of the signal transmission line is connected to the sensor.

[0019] Compared with the prior art, the utility model has the following beneficial effects:

[0020] (1) The utility model is provided with a mounting tube, a connecting rod, a fixing plate, a fixing rod, a mounting plate and a sensor. The sensor is set on the mounting plate. The sensor can be installed and removed simply and conveniently through the mounting tube. The length of the whole formed by the connecting rod and the fixing rod can be adjusted, thereby changing the position of the mounting plate and the sensor. Therefore, the position of the sensor can be adjusted according to actual needs, and the applicability is stronger.

[0021] (2) The utility model is provided with a connecting rod, a fixing rod, a positioning hole, a locking rod, a fixing column, a spring, a sliding groove and a rotating groove. When the corresponding position is reached, the locking rod can be combined with the positioning hole by simply rotating the connecting rod, so that the locking rod is located on different positioning holes, and the overall length adjustment of the fixing rod and the connecting rod can be quickly achieved.

[0022] (3) The utility model is provided with a connecting rod, a signal transmission line, and a fixing rod. The signal transmission line is located inside the fixing rod and the connecting rod, and the signal transmission line joint can be located inside the mounting plate. This can prevent the signal transmission line joint from directly contacting liquid and steam, thereby ensuring the stability of equipment operation. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 This is a schematic diagram of the automated safety alarm device for a distillation tower proposed by the utility model;

[0024] Figure 2 This is a schematic diagram of the sealing principle of the installation cylinder of the distillation tower automation safety alarm device proposed by the utility model;

[0025] Figure 3 This is a schematic diagram of the connecting rod end structure of the distillation tower automation safety alarm device proposed by the utility model;

[0026] Figure 4 This is a schematic diagram of the installation structure on the fixed rod of the distillation tower automation safety alarm device proposed by the utility model;

[0027] Figure 5 This is a schematic diagram of the length adjustment principle of the connecting rod and the fixed rod of the distillation tower automation safety alarm device proposed by the utility model;

[0028] Figure 6 This is a schematic diagram of the positions of the slideway and rotating slot of the automated safety alarm device for a distillation tower proposed by the utility model.

[0029] In the figure: 1. distillation tower; 2. mounting cylinder; 3. external thread groove; 4. connecting rod; 5. internal thread cover; 6. signal transmission line; 7. fixing plate; 8. rubber ring; 9. fixing rod; 10. mounting plate; 11. sensor; 12. positioning hole; 13. engaging rod; 14. fixing column; 15. spring; 16. slide groove; 17. rotating groove. DETAILED DESCRIPTION

[0030] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.

[0031] See also Figures 1 to 6 The distillation tower automatic safety alarm device comprises a distillation tower 1 and a fixing rod 9. The distillation tower 1 is evenly and evenly fixed with mounting barrels 2. The mounting barrels 2 are connected to the inside of the distillation tower 1. The monitoring device can be installed through the mounting barrels 2. The design of multiple mounting barrels 2 at different heights allows the distillation tower 1 to be covered at different heights.

[0032] A connecting rod 4 is slidably mounted on the fixing rod 9, and an internal thread cover 5 is rotatably mounted on one end of the connecting rod 4 away from the fixing rod 9;

[0033] A mounting plate 10 is fixedly mounted on one end of the fixing rod 9 away from the connecting rod 4, and a sensor 11 is arranged on the mounting plate 10;

[0034] By making the fixing rod 9 and most of the connecting rods 4 inside the distillation tower 1, the placement of the sensor 11 is realized, and the length of the whole formed by the fixing rod 9 and the connecting rod 4 can be adjusted, thereby changing the placement position of the sensor 11 on the plane.

[0035] An external thread groove 3 is provided on the side of the installation cylinder 2 facing away from the distillation tower 1 , and an internal thread cover 5 is matched with the external thread groove 3 .

[0036] By making the internal thread cover 5 contact with the external thread groove 3 and then rotating the internal thread cover 5, the installation tube 2 can be initially sealed.

[0037] Two fixing columns 14 are fixedly installed on one end of the connecting rod 4 close to the fixing rod 9, and a locking rod 13 is slidably installed on the fixing column 14. A spring 15 is fixedly installed on the locking rod 13, and the other end of the spring 15 is fixedly installed on the connecting rod 4. By pressing the locking rod 13, the locking rod 13 can be moved on the fixing column 14 under the action of the spring 15, so that only a small part of the locking rod 13 can be exposed, which is convenient for moving the connecting rod 4.

[0038] Positioning holes 12 adapted to the engaging rods 13 are evenly and equidistantly formed on the fixing rod 9 .

[0039] By placing the engaging rods 13 on different positioning holes 12 , the overall length adjustment effect of the fixing rod 9 and the connecting rod 4 can be achieved.

[0040] Two slide grooves 16 are provided inside the fixing rod 9 for the locking rod 13 to slide, and rotation grooves 17 are evenly and equidistantly provided inside the fixing rod 9. Two rotation grooves 17 in the same plane constitute a group. The two rotation grooves 17 in a group are respectively connected to the upper and lower slide grooves 16, and the positioning hole 12 is located at the end of the corresponding rotation groove 17.

[0041] The two engaging rods 13 are both located inside the slide groove 16. At this time, the connecting rod 4 can be moved. When it moves to the required position, the two engaging rods 13 correspond to the entrances of two rotating grooves 17 in one group. Then, the connecting rod 4 is rotated, and the engaging rod 13 can move on the rotating groove 17. When the engaging rod 13 moves to the end of the rotating groove 17, due to the presence of the positioning hole 12, the engaging rod 13 is not blocked. Under the action of the spring 15, the engaging rod 13 will be exposed from the positioning hole 12, thereby ensuring the stability of the overall length of the fixing rod 9 and the connecting rod 4.

[0042] When the overall length of the fixing rod 9 and the connecting rod 4 needs to be adjusted, it is only necessary to press the locking rod 13 to disengage the locking rod 13 from the positioning hole 12, and then rotate the connecting rod 4 so that the locking rod 13 can move on the rotating groove 17, and then return to the sliding groove 16, and the connecting rod 4 can move.

[0043] The diameter of the mounting plate 10 is smaller than the diameter of the inner circle of the mounting tube 2 , so the mounting plate 10 can be smoothly placed through the mounting tube 2 .

[0044] A fixing plate 7 is fixedly mounted on the connecting rod 4, and a rubber ring 8 is inlaid on the fixing plate 7. The rubber ring 8 is divided into two parts. The part close to the installation tube 2 is frustum-shaped, and the other part is cylindrical. The rubber ring 8 and the inner wall of the installation tube 2 are in interference fit.

[0045] The existence of the rubber ring 8 can prevent the fluid from leaking through the installation tube 2, thereby ensuring the normal operation of the equipment.

[0046] The fixing rod 9 and the connecting rod 4 are both hollow structures. A signal transmission line 6 is disposed inside the fixing rod 9 and the connecting rod 4 , and one end of the signal transmission line 6 is connected to the sensor 11 .

[0047] The signal transmission line 6 is located inside the fixing rod 9 and the connecting rod 4, and the joint of the signal transmission line 6 can be located inside the mounting plate 10, which can avoid direct contact with the liquid, thereby ensuring the stability of the equipment operation.

[0048] The working process of the utility model; firstly, the overall length of the fixing rod 9 and the connecting rod 4 is adjusted according to the actual needs, and the connecting rod 4 can be moved through the cooperation of the locking rod 13 and the sliding groove 16. At this time, the overall length of the fixing rod 9 and the connecting rod 4 is changed.

[0049] When it moves to the corresponding point, at this time, the two engaging rods 13 correspond to the entrances of two rotating grooves 17 in a group, and then the connecting rod 4 is rotated, and the engaging rod 13 can move on the rotating groove 17. When the engaging rod 13 moves to the end of the rotating groove 17, due to the existence of the positioning hole 12, the engaging rod 13 is not blocked. Under the action of the spring 15, the engaging rod 13 will be exposed from the positioning hole 12, thereby ensuring the stability of the overall length of the fixing rod 9 and the connecting rod 4.

[0050] Then, the installation tube 2 is placed, and the fixing rod 9 and most of the connecting rods 4 are placed inside the distillation tower 1. At this time, the sensor 11 is in the required position. When placing, the rubber ring 8 is interference fit with the inner wall of the installation tube 2 to prevent fluid from leaking through the installation tube 2. The internal thread cover 5 is in contact with the external thread groove 3. Then, the internal thread cover 5 is rotated to make the installation tube 2 closed.

[0051] Afterwards, the information of the sensor 11 can be transmitted through the signal transmission line 6, thereby realizing the safety alarm function.

[0052] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An automated safety alarm device for a distillation tower, comprising a distillation tower (1) and a fixed rod (9), characterized in that: The distillation tower (1) is evenly and evenly fixed with mounting cylinders (2), and the mounting cylinders (2) are connected to the interior of the distillation tower (1); A connecting rod (4) is slidably mounted on the fixed rod (9), and an internal thread cover (5) is rotatably mounted on one end of the connecting rod (4) away from the fixed rod (9); A mounting plate (10) is fixedly mounted on one end of the fixing rod (9) away from the connecting rod (4), and a sensor (11) is arranged on the mounting plate (10); An external thread groove (3) is provided on the side of the installation cylinder (2) facing away from the distillation tower (1), and the internal thread cover (5) is matched with the external thread groove (3).

2. The distillation tower automation safety alarm device according to claim 1, characterized in that: Two fixing columns (14) are fixedly mounted on one end of the connecting rod (4) close to the fixing rod (9), a locking rod (13) is slidably mounted on the fixing column (14), a spring (15) is fixedly mounted on the locking rod (13), the other end of the spring (15) is fixedly mounted on the connecting rod (4), and positioning holes (12) adapted to the locking rod (13) are evenly and equidistantly formed on the fixing rod (9).

3. The distillation tower automation safety alarm device according to claim 1, characterized in that: Two slide grooves (16) are provided inside the fixing rod (9), and the slide grooves (16) can allow the locking rod (13) to slide. Rotation grooves (17) are evenly and equidistantly provided inside the fixing rod (9). Two rotation grooves (17) in the same plane form a group. The two rotation grooves (17) in one group are respectively connected to the upper and lower slide grooves (16), and the positioning hole (12) is located at the end of the corresponding rotation groove (17).

4. The distillation tower automation safety alarm device according to claim 1, characterized in that: The diameter of the mounting plate (10) is smaller than the diameter of the inner circle of the mounting cylinder (2).

5. The distillation tower automation safety alarm device according to claim 1, characterized in that: A fixing plate (7) is fixedly mounted on the connecting rod (4), and a rubber ring (8) is inlaid and mounted on the fixing plate (7). The rubber ring (8) is divided into two parts, a part close to the mounting tube (2) is in a frustum shape, and the other part is in a cylindrical shape, and the rubber ring (8) is in an interference fit with the inner wall of the mounting tube (2).

6. The distillation tower automation safety alarm device according to claim 1, characterized in that: The fixing rod (9) and the connecting rod (4) are both hollow structures. A signal transmission line (6) is arranged inside the fixing rod (9) and the connecting rod (4), and one end of the signal transmission line (6) is connected to the sensor (11).

Citation Information

Patent Citations

  • Rectification automatic control device capable of being quickly controlled

    CN210905032U