Dehydrating tower
By designing the end-face gear plate and dust collection sleeve in the dehydration tower, the regular cleaning of the filter plate and the suction of dust impurities is achieved, and the problem of shutdown and disassembly of filter plate cleaning in the prior art is solved, which improves production efficiency and filtration effect, and reduces labor intensity and cost.
Patent Information
- Application Number
- CN202420546115.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-20
- Publication Date
- 2025-02-28
- Estimated Expiration
- 2034-03-20
AI Technical Summary
The existing dehydration tower needs to be shut down and disassembled during the cleaning of the filter tray, resulting in low production efficiency, high labor intensity, high cost, and the inability to ensure the continuity of filtration efficiency.
A dehydration tower is designed. By setting the end face gear plate and driving gear in the tank body, and setting the dust collection sleeve and bristles at the bottom of the filter plate, the motor drive gear is used to drive the filter plate to rotate, so that the filter plate is regularly cleaned, and the dust impurities are sucked to the outside through the dust collection sleeve and vacuum fan.
The filter plate is regularly cleaned, ensuring filtration efficiency and effect, avoiding equipment shutdown and disassembly, reducing labor intensity and production costs, and ensuring work continuity and high efficiency.
Smart Images

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Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of distillation equipment, in particular to a dehydration tower. Background Art
[0002] A dehydration tower is a tower-type gas-liquid contact device used for distillation, which can be used to remove moisture from gas, liquid and other related product components to achieve the purpose of purifying and refining the related products; when using a dehydration tower to dehydrate the gas, a multi-layer filtering structure is usually set inside the tank body, which is usually used for dust removal, water removal and deodorization; in the prior art, a filter disc is usually set inside the tank body to achieve dust removal operation, and after the filter disc is used to absorb and remove dust from the related products, dust and impurities will accumulate on the surface of the filter disc. If not cleaned in time, the filter disc will be blocked and the subsequent filtration efficiency will be affected; and stopping the machine for inspection and cleaning requires disassembly of the equipment, which not only affects work efficiency, but also increases labor intensity, resulting in increased production costs, and brings many inconveniences to continuous production. Utility Model Content
[0003] The utility model aims to provide a dehydration tower, which can regularly clean the filter disc to ensure the filtering efficiency, and at the same time does not need to disassemble the equipment, reduces the work intensity and ensures the continuity of production work.
[0004] The utility model adopts the following technical solutions:
[0005] A dehydration tower comprises a tank body, wherein an end face toothed disc is rotatably arranged in the tank body, a driving gear is meshed on the end face toothed disc, and the driving gear is connected to a motor arranged outside the tank body; a filter disc is coaxially embedded in the middle of the end face toothed disc, a dust collecting sleeve is arranged in the tank body at the bottom of the filter disc, the length of the dust collecting sleeve is not less than the radius of the filter disc, and bristles connected to the bottom of the filter disc are arranged in the dust collecting sleeve; dust collecting holes are arranged on the dust collecting sleeve, and the dust collecting sleeve is conductively connected to a dust collecting box arranged outside the tank body, and a dust suction fan is arranged on the dust collecting box.
[0006] Preferably, a receiving groove is provided at the top of the dust collecting sleeve, and the bristles are arranged in the middle of the receiving groove along the length direction of the receiving groove.
[0007] Preferably, the dust collecting sleeve is a cylindrical structure.
[0008] Preferably, a mounting ring is provided in the tank body, the end face gear disc is rotatably provided on the mounting ring, and the dust collecting sleeve is provided on the mounting ring.
[0009] Preferably, a convex edge is arranged inside the mounting ring along its circumferential direction, an annular movable groove is arranged on the convex edge, and a ball is movably arranged at the bottom of the end face gear disc.
[0010] Preferably, an annular protective cover is provided at the top of the mounting ring, and a groove is penetrated through the protective cover at a position opposite to the gear; wherein the ring width of the protective cover is equal to the sum of the ring width of the mounting ring and the ring width of the end face gear disk.
[0011] Preferably, the filter disc is provided with a plurality of installation holes at intervals, a filter cartridge is arranged in the installation hole, the bottom of the filter cartridge is flush with the bottom surface of the filter disc, and the top end protrudes from the top surface of the filter disc; wherein the part of the filter cartridge protruding from the top surface of the filter disc and its bottom surface are both mesh structures.
[0012] Preferably, an annular positioning groove is provided on the inner wall of the mounting hole, and a mounting groove communicating with the interior of the positioning groove is provided on the filter disc; and a positioning block is provided on the filter cartridge.
[0013] Preferably, a sealing ring is provided on the filter cartridge above the positioning block, and the diameter of the sealing ring is larger than the sum of the diameter of the mounting hole and the length of the mounting groove.
[0014] Preferably, the filter cartridge is a split structure, and the various parts are connected by threads.
[0015] Compared with the prior art, the utility model has the following beneficial effects: the utility model can realize regular cleaning of the filter disc, and can timely suck the cleaned dust and impurities to the outside of the tank body, which not only ensures the filtering efficiency and filtering effect of the filter disc, but also ensures the cleanliness of the inside of the tank body; ensures the continuity of work, improves work efficiency, and greatly reduces the labor intensity increased by stopping the machine for disassembly and cleaning. Specifically, by driving the end face gear disc to rotate, the filter disc is driven to rotate, so that the contact friction between the filter disc and the bristles below can be achieved, so that the cleaned dust and impurities are sucked into the dust box through the dust collection holes on the dust collection sleeve for centralized treatment; the structure is simple, the operation is simple, and the practicability is strong. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 This is a schematic diagram of the structure of the tank body of the embodiment of the present application;
[0017] Figure 2 A top view of the mounting ring and the end face gear disc of the embodiment of the present application;
[0018] Figure 3 This is a schematic diagram of the structure of the mounting ring and the protective cover of the embodiment of the present application;
[0019] Figure 4 This is a schematic diagram of the structure of the cleaning sleeve according to an embodiment of the present application;
[0020] Figure 5 This is a schematic diagram of the structure of the filter disc of an embodiment of the present application;
[0021] Figure 6 This is a schematic diagram of the structure of the filter cartridge according to an embodiment of the present application. DETAILED DESCRIPTION
[0022] The following is a clear and complete description of the present invention in conjunction with the accompanying drawings and embodiments:
[0023] like Figures 1 to 6 As shown, a dehydration tower described in the utility model comprises a tank body 1, an end face toothed disc 2 is rotatably arranged in the tank body 1, and a driving gear is meshed on the end face toothed disc 2; a motor 3 is arranged outside the tank body 1, and the rotating shaft of the motor 3 extends into the tank body 1 and is connected with the driving gear; a filter disc 4 is coaxially embedded in the middle of the end face toothed disc 2, and the filter disc 4 and the end face toothed disc 2 are preferably connected by a key; a dust collecting sleeve 5 is arranged in the tank body 1 at the bottom of the filter disc 4, and the length of the dust collecting sleeve 5 is not less than the radius of the filter disc 4, and the length of the dust collecting sleeve 5 preferably extends to the middle position of the filter disc 4, so as to ensure the cleaning area while reducing its own volume to avoid excessive dust. The filter disc 4 produces too much obstruction; the dust collecting sleeve 5 is provided with bristles 6 connected to the bottom of the filter disc 4; the dust collecting sleeve 5 is provided with dust collecting holes, and the dust collecting sleeve 5 is conductively connected with the dust collecting box 7 arranged outside the tank body 1, and the dust collecting box 7 is provided with a dust suction fan 8, and a protective mesh cover is provided at the dust suction fan 8 to ensure that the adsorbed dust and impurities are trapped in the dust collecting box 7. A door panel is hinged on one side of the dust collecting box 7 so that it can be opened regularly to clean the dust inside; in order to improve the convenience of cleaning, the dust collecting box 7 can be arranged under the tank body 1, and the dust collecting box 7 and the dust collecting sleeve 5 are conductively connected by a pipe; the specific selection can be made according to the matching of actual working conditions. When cleaning work is required, the motor 3 drives the driving gear to rotate, and the driving gear meshes with the end face toothed disc 2 to rotate, and at the same time drives the filter disc 4 to rotate. The filter disc 4 rotates and contacts and rubs with the bristles 6 below. Since the gas usually moves from bottom to top, the dust and impurities adsorbed on the bottom surface of the filter disc 4 are removed, and under the suction force of the dust suction fan 8, the removed dust is sucked into the dust collection box 7 for temporary storage. The whole process does not require disassembly of the equipment, which greatly improves the convenience of cleaning the filter disc 4.
[0024] Furthermore, in the present embodiment, a receiving groove 9 is provided at the top end of the dust collecting sleeve 5 along its length direction, the bristles 6 are arranged in the middle of the receiving groove 9 along the length direction of the receiving groove 9, and the dust collecting hole is arranged in the receiving groove 9; the bristles 6 are arranged in the middle of the receiving groove 9 to ensure that dust falls into the receiving groove 9 during the cleaning process; in addition, the dust collecting sleeve 5 is preferably arranged as a cylindrical structure to facilitate the movement of gas along the curved surface of the dust collecting sleeve 5, thereby playing a role in guiding the gas to be filtered.
[0025] Furthermore, a mounting ring 10 is provided inside the tank body 1, the end face toothed disc 2 is rotatably provided on the mounting ring 10, and the dust collecting sleeve 5 is provided on the mounting ring 10; the end face toothed disc 2 can be rotatably provided on the mounting ring 10 through a bearing, or can be provided in other ways; as in the present embodiment, a convex edge 11 is provided inside the mounting ring 10 along its circumferential direction, and an annular movable groove 12 is provided on the convex edge 11, and a ball is movably provided at the bottom of the end face toothed disc 2, and the end face toothed disc 2 can be movably located in the movable groove 12 through the ball; in order to ensure the stability of the end face toothed disc 2, a guide rod can be provided on its side wall, and a guide groove is provided on the side of the mounting ring 10, so that the end face toothed disc 2 can be guided and limited to ensure the stability of the end face toothed disc 2. Among them, the top surface of the convex edge 11 is lower than the top surface of the mounting ring 10, and a threaded hole can be set on the side of the mounting ring 10 on the upper part of the convex edge 11, which is used to fix the mounting ring 10 to the inner wall of the tank body 1; in addition, an annular protective cover 13 is detachably provided on the top of the mounting ring 10 by bolts, and the protective cover 13 is used to limit the position of the gear. A groove 14 is opened through the protective cover 13 at a position opposite to the gear, so that the driving gear can engage with the end face toothed disc 2 through the groove 14; wherein the ring width of the protective cover 13 is equal to the sum of the ring width of the mounting ring 10 and the ring width of the end face toothed disc 2, so as to ensure that the end face toothed disc 2 is protected while avoiding blocking the filter disc 4.
[0026] In the present embodiment, by controlling the rotation of the filter disc 4, the regular conversion of different filtering positions on the filter disc 4 can be realized. When the airflow is uneven, each filtering surface can be rotated to a different position for filtering to ensure the filtering effect. In addition, in the present embodiment, only the end face tooth disc 2 needs to be controlled to drive the filter disc 4 to rotate in a circle without requiring high precision. Therefore, if the diameter of the tank body 1 is large, the mounting ring 10, the end face tooth disc 2 and the filter disc 4 can be set as a split structure.
[0027] Furthermore, the filter disc 4 of the present embodiment is provided with a plurality of mounting holes at intervals, and a filter cartridge 15 is arranged in the mounting hole. Filter fillers can be added to the filter cartridge 15, so that while the bottom thereof is utilized to filter dust, the fillers inside the filter cartridge 15 can also be utilized to filter and remove other components in the gas; the bottom of the filter cartridge 15 is a mesh structure, and is flush with the bottom surface of the filter disc 4, so as to facilitate cleaning of the bottom thereof, and the top end of the filter cartridge 15 protrudes from the top surface of the filter disc 4, and the protruding portion is a mesh structure to increase the area for gas outflow.
[0028] An annular positioning groove is provided on the inner wall of the mounting hole, and a mounting groove is provided on the filter disc 4, which is in communication with the inside of the positioning groove. The positioning groove and the mounting groove are not shown in the figure; a positioning block 16 is provided on the filter cartridge 15, and the positioning block 16 can be inserted into the positioning groove through the mounting groove. Then, the positioning block 16 and the mounting groove can be misaligned by rotating the filter cartridge 15, so as to realize the rapid installation of the filter cartridge 15, facilitate the subsequent targeted maintenance and replacement of the filter cartridge 15, and avoid the cost waste caused by the need to replace all of them when the filter cartridge 15 is integrated. In addition, a sealing ring 17 is provided on the filter cartridge 15 above the positioning block 16, and the diameter of the sealing ring 17 is greater than the sum of the diameter of the mounting hole and the length of the mounting groove, so as to seal the mounting hole; in this embodiment, the filter cartridge 15 is preferably set as a split structure, and the split parts are connected by threads to facilitate disassembly for the replacement of the filler. In this embodiment, the filter cartridge 15 is a two-piece structure, the bottom of which is a mesh structure for filtering the gas in and out, the part located in the mounting hole is a sealing structure, and the part protruding from the mounting hole is a mesh structure; wherein the sealing ring 17 is integrated with the sealing section below the filter cartridge 15, and the sealing section is detachably connected to the mesh section above by threads.
[0029] When the utility model is in use, the mounting ring 10 is first mounted on the inner wall of the tank body 1, and then the end face toothed disc 2 and the filter disc 4 are mounted. After working for a period of time, the machine can be briefly stopped or the gas flow rate can be reduced. The motor 3 is started to drive the driving gear to engage the end face toothed disc 2 for transmission. At this time, the filter disc 4 will rotate synchronously. As the filter disc 4 rotates, it will contact and rub with the bristles 6 at the lower end to realize the cleaning operation of the dust at the bottom thereof. At this time, the dust swept by the dust suction fan 8 is sucked into the dust collecting box 7 for centralized temporary storage. The structure is simple and the operation is easy. The difficulty of cleaning the filter disc 4 is greatly reduced, and the work efficiency is guaranteed.
Claims
1. A dehydration tower, comprising a tank body, characterized in that: An end face toothed disc is rotatably arranged in the tank body, a driving gear is meshed on the end face toothed disc, and the driving gear is connected to a motor arranged outside the tank body; a filter disc is coaxially embedded in the middle of the end face toothed disc, a dust collecting sleeve is arranged in the tank body at the bottom of the filter disc, the length of the dust collecting sleeve is not less than the radius of the filter disc, and bristles connected to the bottom of the filter disc are arranged in the dust collecting sleeve; dust collecting holes are arranged on the dust collecting sleeve, and the dust collecting sleeve is conductively connected to a dust collecting box arranged outside the tank body, and a dust suction fan is arranged on the dust collecting box.
2. The dehydration tower according to claim 1, characterized in that: The top of the dust collecting sleeve is provided with a receiving groove, and the bristles are arranged in the middle of the receiving groove along the length direction of the receiving groove.
3. The dehydration tower according to claim 2, characterized in that: The dust collecting sleeve is a cylindrical structure.
4. The dehydration tower according to claim 1, characterized in that: A mounting ring is arranged in the tank body, the end face gear disc is rotatably arranged on the mounting ring, and the dust collecting sleeve is arranged on the mounting ring.
5. The dehydration tower according to claim 4, characterized in that: A convex edge is arranged inside the mounting ring along its circumferential direction, an annular movable groove is arranged on the convex edge, and a ball is movably arranged at the bottom of the end face gear disc.
6. The dehydration tower according to claim 5, characterized in that: The top of the mounting ring is provided with an annular protective cover, and a groove is formed through the protective cover at a position opposite to the gear; wherein the ring width of the protective cover is equal to the sum of the ring width of the mounting ring and the ring width of the end face gear disk.
7. The dehydration tower according to claim 1, characterized in that: The filter disc is provided with a plurality of installation holes at intervals, and a filter cartridge is arranged in the installation hole. The bottom of the filter cartridge is flush with the bottom surface of the filter disc, and the top end protrudes from the top surface of the filter disc; wherein the part of the filter cartridge protruding from the top surface of the filter disc and its bottom surface are both mesh structures.
8. The dehydration tower according to claim 7, characterized in that: An annular positioning groove is provided on the inner wall of the mounting hole, and a mounting groove communicating with the interior of the positioning groove is provided on the filter disc; a positioning block is provided on the filter cartridge.
9. The dehydration tower according to claim 8, characterized in that: A sealing ring is arranged on the filter cartridge above the positioning block, and the diameter of the sealing ring is larger than the sum of the diameter of the mounting hole and the length of the mounting groove.
10. The dehydration tower according to claim 8, characterized in that: The filter cartridge is a split structure, and the various parts are connected by threads.