Dry type granulator for preparing sodium ion particles
By installing a sodium ion drying box on the top of the sodium ion granulator and setting up multiple sets of bent plates, the segmented drying of the sodium ion solution and the orderly and equal amount of powder are achieved, the problems of poor drying effect and low granulation efficiency are solved, and the granulation quality and efficiency are improved.
Patent Information
- Application Number
- CN202421306681.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-11
- Publication Date
- 2025-02-28
- Estimated Expiration
- 2034-06-11
AI Technical Summary
During the process of drying the sodium ion solution into powder, poor drying effect can easily lead to clumping, affecting the quality of subsequent granulation, and the equipment cannot operate during drying. After drying, the powder enters in large quantities and affects the granulation efficiency.
By installing a sodium ion drying box on the top of the granulation machine and setting up multiple sets of bent plates, the segmented drying of the sodium ion solution and the orderly and equal amount of powder are achieved, thereby improving the granulation quality.
Better manage moisture evaporation rate and powder formation through segmented drying, prevent overheating or sintering, form more uniform and fine powder particles, and improve granulation quality and efficiency.
Smart Images

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Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of dry granulators, in particular to a dry granulator for preparing sodium ion particles. Background Art
[0002] The dry granulator is usually composed of a feeding device, a drying chamber, a particle forming device, a collector and other components. During operation, the sodium ion solution or suspension first enters the drying chamber through the feeding device, and then under the action of the high-temperature airflow, the water in the solution evaporates rapidly, and the solid matter gradually condenses to form particles. The particle forming device can promote the formation and molding of particles by vibration or mechanical movement, and finally form the desired sodium ion particle product. The sodium ion solution or suspension is converted into a granular product through dry granulation technology. This equipment uses the bonding property during the drying process to bond the solid particles in the sodium ion solution or suspension into a granular state, and has the advantages of simple operation, high production efficiency, and uniform particle shape.
[0003] In the step of drying the sodium ion solution into powder, it is necessary to set the temperature for drying for a period of time. If the drying effect is not good, it is easy to cause agglomeration and thus lead to poor subsequent granulation quality. In addition, the equipment cannot operate during drying. After drying, a large amount of powder entering at the same time will also affect the granulation efficiency. Therefore, professionals in this field provide a dry granulator for preparing sodium ion particles to solve the above-mentioned problems. Utility Model Content
[0004] In view of the problems existing in the prior art, the purpose of the utility model is to provide a dry granulator for preparing sodium ion particles, which realizes segmented drying of sodium ion solution through a sodium ion drying box on the top of the granulator body, and arranges multiple groups of bending plates to realize orderly and equal entry of sodium ion powder, thereby improving the granulation quality.
[0005] In order to solve the above problems, the utility model adopts the following technical solutions:
[0006] A dry granulator for preparing sodium ion particles comprises a granulator body, a sodium ion drying box connected to the inside of the granulator body is fixedly installed on the top of the granulator body, a driving motor is fixedly installed on the front of the sodium ion drying box, the output shaft of the driving motor passes through and extends into the inside of the sodium ion drying box, a synchronous roller is fixedly connected to the output shaft of the driving motor, and evenly distributed bending plates are fixedly installed on the synchronous roller, two electric heaters are fixedly installed on the left side of the sodium ion drying box, a granulator assembly is arranged inside the granulator body, a guide bucket is fixedly installed on the inner wall of the granulator body, the guide bucket is located at the bottom of the granulator assembly, a sieve plate is installed on the inner wall of the granulator body, and evenly distributed sieve holes are opened on the sieve plate, and collecting boxes are movably installed on the left and right sides of the granulator body.
[0007] The granulation assembly includes two granulation motors, which are installed on the front of the granulation machine body. The output shaft of the granulation motor passes through and extends into the interior of the granulation machine body. A granulation roller is fixedly installed on the output shaft of the granulation motor, and the granulation roller is provided with evenly distributed granulation grooves.
[0008] As a further description of the above technical solution: a control panel is fixedly installed on the front of the granulator body, and the granulator assembly, the drive motor and the electric heater are all electrically connected to the control panel.
[0009] As a further description of the above technical solution: a vibration motor is installed at the bottom of the sieve plate, and the vibration motor is electrically connected to the control panel.
[0010] As a further description of the above technical solution: the front view cross-sectional shape of the bent plate is in a continuously bent state, and the heights of the two sides of the bent plate are different.
[0011] As a further description of the above technical solution: two guide plates are fixedly connected to the inner wall of the granulator body, the guide plates are located on the top of the granulator assembly, and an electric heating plate is built in the guide plates.
[0012] As a further description of the above technical solution: the two collecting boxes are both slidably sealed with the granulator body, and a handle is fixedly connected to the collecting box.
[0013] Compared with the prior art, the advantages of the present invention are:
[0014] In the utility model, the sodium ion drying box on the top of the granulator body is used to achieve segmented drying of the sodium ion solution, so that the evaporation rate of water and the formation of powder can be better managed. In the initial stage, gaps are left to allow water to evaporate quickly, reducing the residence time of the solution at high temperature, which helps to prevent overheating or sintering. The temperature and pressure can be controlled more accurately in the sealed drying stage, which helps to form more uniform and finer powder particles, and multiple groups of bent plates can achieve orderly and equal entry of sodium ion powder, thereby improving the granulation quality. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a three-dimensional structural schematic diagram of the utility model;
[0016] Figure 2 It is a front view cross-sectional structural schematic diagram of the utility model;
[0017] Figure 3 It is a schematic diagram of the cross-sectional structure of the sodium ion drying box of the utility model.
[0018] Description of the numbers in the figure:
[0019] 1. Granulating machine body; 2. Sodium ion drying box; 3. Driving motor; 4. Synchronous roller; 5. Bending plate; 6. Electric heater; 7. Granulating assembly; 701. Granulating motor; 702. Granulating roller; 703. Granulating trough; 8. Sieve plate; 9. Sieve hole; 10. Collecting box; 11. Control panel; 12. Vibrating motor; 13. Guide plate; 14. Guide bucket. DETAILED DESCRIPTION
[0020] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the accompanying drawings in the embodiments of the present invention.
[0021] See also Figures 1 to 3 In the utility model, a dry granulator for preparing sodium ion particles comprises a granulator body 1, a sodium ion drying box 2 connected to the inside of the granulator body 1 is fixedly installed on the top of the granulator body 1, a driving motor 3 is fixedly installed on the front of the sodium ion drying box 2, the output shaft of the driving motor 3 passes through and extends to the inside of the sodium ion drying box 2, a synchronous roller 4 is fixedly connected to the output shaft of the driving motor 3, and a uniformly distributed bending plate 5 is fixedly installed on the synchronous roller 4. Two electric heaters 6 are fixedly installed on the left side of the sodium ion drying box 2, a granulator assembly 7 is arranged inside the granulator body 1, a guide bucket 14 is fixedly installed on the inner wall of the granulator body 1, and the guide bucket 14 is located at the bottom of the granulator assembly 7, a sieve plate 8 is installed on the inner wall of the granulator body 1, and the sieve plate 8 is provided with uniformly distributed sieve holes 9, and a collecting box 10 is movably installed on both sides of the granulator body 1;
[0022] The granulating assembly 7 includes two granulating motors 701, which are installed on the front of the granulating machine body 1. The output shaft of the granulating motor 701 penetrates and extends into the interior of the granulating machine body 1. A granulating roller 702 is fixedly installed on the output shaft of the granulating motor 701, and the granulating roller 702 is provided with evenly distributed granulating grooves 703.
[0023] The front cross-sectional shape of the bent plate 5 is in a continuously bent state, and the heights of the two sides of the bent plate 5 are different;
[0024] Two guide plates 13 are fixedly connected to the inner wall of the granulator body 1 . The guide plates 13 are located on the top of the granulator assembly 7 . An electric heating plate is built in the guide plates 13 .
[0025] When preparing sodium ion particles, the user controls the operation of the electric heater 6 at the top, and then the user adds sodium ion solution through the top of the sodium ion drying box 2, which falls to the corresponding bending plate 5 for storage under the action of gravity, and then the driving motor 3 drives the synchronous roller 4 fixedly connected thereto to rotate synchronously, so that multiple groups of bending plates 5 rotate synchronously. The bending plate 5 carrying the solution rotates counterclockwise, one side is in contact with the inner wall of the sodium ion drying box 2, and the other side is not in contact, and thus a sealing state is not formed through the one-way valve. The electric heater 6 is energized to generate heat to dry the sodium ion solution, and the moisture contained in it is discharged through the gap, so that the sodium ion solution forms powder. At this time, the user can continue to add raw materials to the sodium ion drying box 2, so that the sodium ion solution enters the next group of bending plates 5. After the preliminary drying is completed, the driving motor 3 drives the synchronous rotation, and the bending plate 5 drives the powder to move to the electric heater 6 position near the bottom for secondary drying. The powder is dried to prevent the powder from agglomerating. At this time, the solution that enters later is in the initial drying stage. At the same time, the user can add the sodium ion solution again to improve the drying efficiency. Then the driving motor 3 continues to drive the synchronous roller 4 to rotate, so that the dried sodium ion powder enters the granulator body 1 and falls to the top of the guide plate 13. The heat generated by the electric heating plate will assist in drying the powder again. The inclined guide plate 13 guides the powder to the top of the granulating component 7. The granulating motor 701 drives the two groups of granulating rollers 702 to rotate relative to each other, so that the powder falling through the top enters the corresponding granulating groove 703, and then is extruded on both sides to form particles and then discharged to the bottom guide bucket 14, and is sent to the top of the sieve plate 8 by the guide bucket 14, and then moves to the right along the sieve plate 8. The sodium ion particles with smaller particles fall into the bottom collecting box 10 through the sieve hole 9, and the larger particles fall into the top collecting box 10 and are collected.
[0026] In the utility model, the sodium ion drying box 2 on the top of the granulator body 1 is used to achieve segmented drying of the sodium ion solution, which can better manage the evaporation rate of water and the formation of powder. In the initial stage, gaps are left to allow water to evaporate quickly, reducing the residence time of the solution at high temperature, which helps to prevent overheating or sintering. The temperature and pressure can be controlled more accurately in the sealed drying stage, which helps to form more uniform and finer powder particles, and multiple groups of bent plates 5 can achieve orderly and equal entry of sodium ion powder, thereby improving the granulation quality.
[0027] See also Figure 1 , wherein: a control panel 11 is fixedly installed on the front of the granulator body 1 , and the granulator assembly 7 , the driving motor 3 and the electric heater 6 are all electrically connected to the control panel 11 .
[0028] In the present invention, the setting of the control panel 11 allows the user to operate the device more simply and quickly, thereby reducing the steps required by the user to operate, thereby improving the preparation efficiency of the sodium ion particles.
[0029] See also Figure 2 , wherein: a vibration motor 12 is installed at the bottom of the sieve plate 8 , and the vibration motor 12 is electrically connected to the control panel 11 .
[0030] In the present invention, the setting of the vibration motor 12 causes the sieve plate 8 to vibrate, so that the sodium ion particles on the top of the sieve plate 8 move to the right, avoiding slow movement of particles due to large friction.
[0031] See also Figure 1 and 2 , wherein: the two collecting boxes 10 are both slidably sealed with the granulator body 1, and a handle is fixedly connected to the collecting box 10.
[0032] In the utility model, the sliding sealed collection box 10 can be more stable and maintain the sealing inside the granulator body 1, and the setting of the handle can provide a point of force when the user pulls the collection box 10.
[0033] The above is only a preferred specific implementation of the utility model; however, the protection scope of the utility model is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical solution and improved ideas of the utility model within the technical scope disclosed by the utility model, which should be included in the protection scope of the utility model.
Claims
1. A dry granulator for preparing sodium ion particles, comprising a granulator body (1), characterized in that: A sodium ion drying box (2) connected to the interior of the granulator body (1) is fixedly installed on the top of the granulator body (1); a driving motor (3) is fixedly installed on the front of the sodium ion drying box (2); an output shaft of the driving motor (3) penetrates and extends into the interior of the sodium ion drying box (2); a synchronous roller (4) is fixedly connected to the output shaft of the driving motor (3); evenly distributed bending plates (5) are fixedly installed on the synchronous roller (4); two electric heaters (6) are fixedly installed on the left side of the sodium ion drying box (2); and a granulating assembly (7) is arranged inside the granulator body (1); A guide bucket (14) is fixedly mounted on the inner wall of the granulator body (1), and the guide bucket (14) is located at the bottom of the granulator assembly (7). A sieve plate (8) is mounted on the inner wall of the granulator body (1), and the sieve plate (8) is provided with evenly distributed sieve holes (9). Collection boxes (10) are movably mounted on both left and right sides of the granulator body (1); The granulation assembly (7) comprises two granulation motors (701), wherein the granulation motors (701) are mounted on the front side of the granulation machine body (1), and the output shaft of the granulation motor (701) passes through and extends into the interior of the granulation machine body (1), and a granulation roller (702) is fixedly mounted on the output shaft of the granulation motor (701), and the granulation roller (702) is provided with evenly distributed granulation grooves (703).
2. A dry granulator for preparing sodium ion particles according to claim 1, characterized in that: A control panel (11) is fixedly mounted on the front of the granulator body (1), and the granulator assembly (7), the drive motor (3) and the electric heater (6) are all electrically connected to the control panel (11).
3. A dry granulator for preparing sodium ion particles according to claim 2, characterized in that: A vibration motor (12) is installed at the bottom of the sieve plate (8), and the vibration motor (12) is electrically connected to the control panel (11).
4. A dry granulator for preparing sodium ion particles according to claim 1, characterized in that: The front view cross-sectional shape of the bent plate (5) is in a continuously bent state, and the heights of the two sides of the bent plate (5) are different.
5. A dry granulator for preparing sodium ion particles according to claim 1, characterized in that: Two guide plates (13) are fixedly connected to the inner wall of the granulator body (1), the guide plates (13) are located on the top of the granulator assembly (7), and an electric heating plate is built-in inside the guide plates (13).
6. A dry granulator for preparing sodium ion particles according to claim 1, characterized in that: The two collecting boxes (10) are both slidably sealed with the granulator body (1), and a handle is fixedly connected to the collecting box (10).