Open-close type layered feeding reaction kettle

By designing an open-closed layered feeding reactor during the preparation of tobacco products, the flip plate is used to rotate the material and contact the reaction reagent after the reaction reagent meets the set conditions, the problem of the inaccurate control of the reaction time in the prior art is solved, the product stability is improved and operation is simplified.

CN222534906UActive Publication Date: 2025-02-28CHINA TOBACCO SHANDONG IND
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Patent Information

Application Number
CN202421278743.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-05
Publication Date
2025-02-28
Estimated Expiration
2034-06-05

AI Technical Summary

Technical Problem

During the preparation of existing tobacco products, reaction reagents and tobacco materials start to react early during the heating process, resulting in the inability to accurately control the reaction time and affecting the stability of the product. At the same time, the existing reactor is cumbersome to operate and may cause harm to the operator after heating.

Method used

An open-closed layered feeding reactor is designed, and the material is placed in the body of the kettle using a flip plate. After the reaction reagent meets the set conditions, the flip plate is driven by a motor to make the material come into contact with the reaction reagent and react.

Benefits of technology

It realizes accurate contact and reaction between materials and reaction reagents after meeting the set conditions, which can accurately grasp the reaction time and temperature, improve product stability, and simplify operation, avoiding safety hazards caused by human operation.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an open-close type layered feeding reaction kettle, which belongs to the technical field of tobacco raw material processing and comprises a kettle body, and reaction reagents are arranged at the bottom in the kettle body. A turnover plate capable of turning over is arranged in the kettle body, and materials are placed on the turnover plate; the first end of the overturning plate is fixedly connected with the rotating shaft, the second end of the overturning plate is suspended, and the rotating shaft penetrates out of the kettle body and is fixedly connected with the motor.
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Description

Technical Field

[0001] The utility model belongs to the technical field of tobacco raw material processing, and in particular relates to an open-and-close type layered feeding reaction kettle. Background Art

[0002] The statements herein merely provide background art related to the present invention and do not necessarily constitute prior art.

[0003] At present, when preparing tobacco products or conducting corresponding tests in the tobacco industry, it is necessary to add reaction reagents and tobacco materials into a reactor to make the two react; however, in existing reactors, the reaction reagents and tobacco materials are added at the same time and then heated. Since heating takes a certain amount of time, the reaction reagents and tobacco materials have already started to react during the heating process, which makes it impossible to accurately know the reaction time, affecting the stability of tobacco products.

[0004] In addition, if the existing reactor is to heat the reaction reagents first and then add the tobacco materials, it is necessary to reopen the reactor and add them manually, which is cumbersome and the heated reactor may cause harm to the operator. Utility Model Content

[0005] In view of the shortcomings of the prior art, the purpose of the utility model is to provide an open-and-closed layered feeding reactor, which can place materials on a flip plate, and after the reaction reagents reach the set conditions, the flip plate is rotated to allow the materials to react with the reaction reagents.

[0006] In order to achieve the above purpose, the utility model is implemented through the following technical solutions:

[0007] In the first aspect, the utility model provides an open-and-closed layered feeding reactor, comprising a reactor body, wherein a reaction reagent is placed at the bottom of the reactor body; a flip plate is arranged in the reactor body, and materials are placed on the flip plate; the first end of the flip plate is fixedly connected to a rotating shaft, the second end of the flip plate is suspended, and the rotating shaft passes through the reactor body and is fixedly connected to a motor.

[0008] As a further technical solution, the kettle body is a cylindrical structure with an opening at the top, and a sealing cover is provided at the opening at the top of the kettle body.

[0009] As a further technical solution, a connecting plate is arranged on the outer periphery of the top of the kettle body, and the sealing cover and the connecting plate are fixedly connected by a connecting piece.

[0010] As a further technical solution, two flip plates are provided, the two flip plates are arranged opposite to each other, and both flip plates can be rotated to switch between a horizontal state and an inclined state.

[0011] As a further technical solution, when the two flip plates are rotated to a horizontal state, the second ends of the two flip plates are connected to each other.

[0012] As a further technical solution, the first end of the flip plate is arranged close to the inner wall of the kettle body, and the second end of the flip plate is arranged close to the center of the kettle body.

[0013] As a further technical solution, the rotating shaft is arranged horizontally, and sealing flanges are arranged between the two ends of the rotating shaft and the outer wall of the kettle body, and the sealing flanges are fixed to the outer wall of the kettle body.

[0014] As a further technical solution, the bottom of the motor is fixed to a support plate, the support plate is horizontally arranged, and the end of the support plate is fixed to the outer wall of the kettle body.

[0015] As a further technical solution, the bottom of the kettle body is placed on the top of a control box, a controller is arranged in the control box, the controller communicates with the motor, and a control panel is arranged on the surface of the control box.

[0016] As a further technical solution, the flip plate is installed on the upper part of the kettle body, and the flip plate is configured to be in a dustpan shape.

[0017] The beneficial effects of the above utility model are as follows:

[0018] The utility model has an open-and-closed layered feeding reactor, in which a reaction reagent is placed at the bottom of the reactor body, and tobacco materials are placed on a flip plate. The flip plate supports the materials before flipping, and the materials and reaction reagents are separated. After the reactor body is heated to a set temperature, the flip plate is rotated to make the tobacco materials fall into the reaction reagents, and the tobacco materials and reaction reagents react, and the reaction time is recorded. The reactor allows the materials to contact and react with the reaction reagents after the reaction reagents reach the set conditions, and can accurately grasp the reaction time and reaction temperature when the tobacco raw materials are processed, thereby improving the product stability of tobacco products.

[0019] The utility model discloses an opening and closing type layered feeding reactor, wherein the flip plate is driven to rotate by a motor, and when the reaction reagent does not reach the corresponding condition, the material is supported by the flip plate, and when the material needs to be placed in the reaction reagent, the motor drives the flip plate to rotate, so that the material can fall, and no manual operation is required, and the operation is simple. At the same time, the flip plate will not come into contact with the reaction reagent during the whole process, and there is no need to clean it, and it will not affect the subsequent placement of tobacco raw materials for reaction.

[0020] The utility model discloses an open-and-closed layered feeding reactor, wherein the second ends of the two flip plates are butted together, and the tobacco material can be supported at the same time. When feeding is required, the two flip plates are rotated downward at the same time, and the feeding can be done immediately, thereby improving the feeding efficiency.

[0021] The utility model discloses an open-and-close type layered feeding reactor, wherein sealing flanges are arranged between the two ends of the rotating shaft and the outer wall of the reactor body, so as to seal the position where the rotating shaft passes through the reactor body, and the top of the reactor body is sealed by a sealing cover, so as to ensure the sealing performance of the reactor. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] The drawings in the specification, which constitute a part of the present invention, are used to provide a further understanding of the present invention. The illustrative embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation on the present invention.

[0023] Figure 1 It is a front view of an open-and-closed layered feeding reactor according to one or more embodiments of the utility model;

[0024] Figure 2 It is a side view of an open-and-closed layered feeding reactor according to one or more embodiments of the utility model;

[0025] Figure 3 It is a side view of the opening and closing type layered feeding reactor after the turning plate is rotated according to one or more embodiments of the utility model;

[0026] Figure 4 It is a three-dimensional diagram of the turning plate of the open-and-close type layered feeding reaction kettle after rotation according to one or more embodiments of the utility model;

[0027] In the figure: 1. kettle body; 2. flip plate; 3. rotating shaft; 4. sealing flange; 5. motor; 6. material; 7. reaction reagent; 8. control box; 9. control panel; 10. cover; 11. connecting plate; 12. support plate.

[0028] In order to show the positions of various parts, the distances or sizes between them are exaggerated and the schematic diagram is for reference only. DETAILED DESCRIPTION

[0029] It should be noted that the following detailed descriptions are all illustrative and are intended to provide further explanation of the present invention. Unless otherwise specified, all technical and scientific terms used in the present invention have the same meanings as those commonly understood by those skilled in the art to which the present invention belongs.

[0030] It should be noted that the terms used herein are only for describing specific embodiments and are not intended to limit the exemplary embodiments according to the present invention. As used herein, unless otherwise explicitly stated in the present invention, the singular form is also intended to include the plural form. In addition, it should be understood that when the terms "include" and / or "include" are used in this specification, it indicates the presence of features, steps, operations, devices, components and / or their combinations;

[0031] For the convenience of description, if the words "up", "down", "left" and "right" appear in the present invention, they only indicate that they are consistent with the up, down, left and right directions of the drawings themselves, and do not limit the structure. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the referred device or component must have a specific orientation, be constructed and operated in a specific orientation. Therefore, it cannot be understood as a limitation on the present invention.

[0032] Terminology explanation section: If the terms "install", "connect", "connect", "fixed" and so on appear in the present invention, they should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integrated connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be an internal connection between two elements, or an interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present utility model can be understood according to the specific circumstances.

[0033] In a typical implementation of the present invention, Figure 1 As shown, an open-and-closed layered feeding reactor is proposed, which comprises a reactor body 1, in which a flip plate 2 is arranged that can be flipped.

[0034] The kettle body 1 is a cylindrical structure with an opening at the top, and the kettle body 1 can be set to be cylindrical; the kettle body 1 has an internal space, and a reaction reagent 7 is placed at the bottom of the kettle body 1, and the reaction reagent is in liquid state.

[0035] A cover 10 is provided at the top opening of the kettle body 1, and the cover 10 can seal the top opening of the kettle body to seal the reactor. A connecting plate 11 is provided on the outer periphery of the top of the kettle body 1, and the cover 10 and the connecting plate 11 are fixedly connected by bolts and other connecting parts; in the specific setting, connecting holes are provided on the sides of the connecting plate 11 and the cover 10, and bolts and other connecting parts are inserted into the connecting holes to fix the cover and the connecting plate, thereby making the cover and the kettle body fixedly connected.

[0036] In an optional embodiment, the cover 10 may be configured as an upwardly convex structure.

[0037] Two flip plates 2 are provided, and the two flip plates 2 are arranged opposite to each other. Both flip plates 2 can rotate to switch between horizontal and inclined states. The material 6 is placed on the flip plate 2. In the horizontal state, the material is placed on the top of the flip plate; in the inclined state, the material tilts with the flip plate and falls into the reaction reagent 7 at the bottom of the kettle body.

[0038] The first end of each flip plate 2 is fixedly connected to a rotating shaft 3, which is horizontally arranged and passes through the kettle body 1 and is fixedly connected to a motor 5. The motor can drive the rotating shaft to rotate, thereby driving the flip plate to rotate.

[0039] The second end of each turning plate 2 is suspended, and the first end of the turning plate is arranged close to the inner wall of the kettle body, and the second end of the turning plate is arranged close to the center of the kettle body.

[0040] When the two flip plates 2 rotate to a horizontal state, the second ends of the two flip plates 2 are connected to support the tobacco material; the two flip plates 2 are symmetrically installed relative to the center of the kettle body, and the two flip plates 2 rotate in opposite directions when changing their states. The two flip plates rotate at the same time, causing the tobacco material to lose support and fall into the reaction reagent.

[0041] Furthermore, the bottom of the motor 5 is fixed to the support plate 12 , the support plate is arranged horizontally, and the end of the support plate is fixed to the outer wall of the kettle body 1 .

[0042] Since both ends of the rotating shaft 3 pass through the kettle body 1, in order to achieve a sealing setting of the rotating shaft passing through the position, in a preferred embodiment, a sealing flange 4 is set between the two ends of the rotating shaft 3 and the outer wall of the kettle body 1 to seal the position where the rotating shaft passes through the kettle body. The sealing flange 4 is fixed to the outer wall of the kettle body 1, and the contact position between the sealing flange and the side wall of the kettle body is set to an arc shape.

[0043] The flip plate 2 is installed on the upper part of the kettle body 1 . In a horizontal state, the flip plate 2 is higher than the surface of the reaction reagent 7 in the kettle body 1 .

[0044] In an optional embodiment, the flip plate 2 is configured to be in a dustpan shape, and a baffle is provided on the side of the flip plate to limit the material.

[0045] In a further embodiment, the bottom of the kettle body 1 is placed on the top of a control box 8, in which a controller is arranged, and the controller communicates with the motor 5 to control whether the motor operates or not. A control panel 9 is arranged on the surface of the control box 8, and an operator can operate on the control panel.

[0046] A heating structure may be provided at the lower outer portion of the reactor body. The heating structure adopts the existing technology and can heat the reaction reagents in the reactor, which will not be described in detail here.

[0047] The use process of the reactor is as follows:

[0048] Open the top cover of the kettle body 1 and pour the reaction reagent 7 into the kettle body 1 of the reaction kettle;

[0049] The motor 5 drives the flip plate 2 to rotate to a horizontal state, and then the tobacco material 6 to be reacted is placed on the flip plate 2;

[0050] After the cover 10 is sealed and installed on the top of the reactor body 1, normal experimental operation is carried out;

[0051] After the reactor is heated to the specified temperature, click the control panel 9 to start the motor 5. The rotation angle and speed can be set. The motor 5 starts to drive the flip plate 2 to rotate downward, and the tobacco material 6 on the flip plate 2 falls into the reaction reagent 7 below at the set speed. The reaction reagent reacts with the tobacco material, and the corresponding reaction time is recorded at the same time.

[0052] The above description is only the preferred embodiment of the utility model, and is not intended to limit the utility model. For those skilled in the art, the utility model can have various modifications and changes. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.

Claims

1. An open-and-close type layered feeding reactor, characterized in that: It comprises a kettle body, wherein a reaction reagent is placed at the bottom of the kettle body; a flip plate is arranged in the kettle body, and materials are placed on the flip plate; the first end of the flip plate is fixedly connected to the rotating shaft, the second end of the flip plate is suspended, and the rotating shaft passes through the kettle body and is fixedly connected to the motor.

2. The open-and-close type layered feeding reactor as claimed in claim 1, characterized in that: The kettle body is a cylindrical structure with an opening at the top, and a sealing cover is arranged at the opening at the top of the kettle body.

3. The open-and-close type layered feeding reactor as claimed in claim 2, characterized in that: A connecting plate is arranged on the outer periphery of the top of the kettle body, and the sealing cover and the connecting plate are fixedly connected by a connecting piece.

4. The open-and-close type layered feeding reactor according to claim 1, characterized in that: Two flip plates are provided, the two flip plates are arranged opposite to each other, and both flip plates can be rotated to switch between a horizontal state and an inclined state.

5. The open-and-close type layered feeding reactor as claimed in claim 4, characterized in that: When the two flip plates rotate to a horizontal state, the second ends of the two flip plates are connected to each other.

6. The open-and-close type layered feeding reactor according to claim 1 or 5, characterized in that: The first end of the turning plate is arranged close to the inner wall of the kettle body, and the second end of the turning plate is arranged close to the center of the kettle body.

7. The open-and-close type layered feeding reactor according to claim 1, characterized in that: The rotating shaft is arranged horizontally, and sealing flanges are arranged between the two ends of the rotating shaft and the outer wall of the kettle body, and the sealing flanges are fixed to the outer wall of the kettle body.

8. The open-and-close type layered feeding reactor according to claim 1, characterized in that: The bottom of the motor is fixed to a support plate, the support plate is arranged horizontally, and the end of the support plate is fixed to the outer wall of the kettle body.

9. The open-and-close type layered feeding reactor according to claim 1, characterized in that: The bottom of the kettle body is placed on the top of the control box. A controller is arranged in the control box. The controller communicates with the motor. A control panel is arranged on the surface of the control box.

10. The open-and-close type layered feeding reactor according to claim 1, characterized in that: The turning plate is installed on the upper part of the kettle body, and the turning plate is arranged in a dustpan shape.