Double-end cutting machine for solar aluminum frame production
By designing a double-headed cutting machine for solar aluminum frame production, the cutting angle is adjusted using the motor drive gear ring and turntable, and collecting aluminum debris through mesh boards and U-shaped skateboards, the problem of aluminum debris scattering and cutting angle in the prior art is solved, and the cleanliness of the production environment and the practicality of the cutting machine are improved.
Patent Information
- Application Number
- CN202421295016.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-07
- Publication Date
- 2025-02-28
- Estimated Expiration
- 2034-06-07
AI Technical Summary
When cutting solar aluminum frames, existing double-headed cutting machines produce a large amount of aluminum debris, affecting the working environment, and the cutting angle cannot be adjusted according to actual conditions, making it less practical.
A double-headed cutting machine for the production of solar aluminum frames is designed, using working plates, moving boxes, bidirectional screws, turntables, cutting disks, gear rings, motors and other components. The gear rings and turntables are driven by the motor to realize the angle adjustment of the cutting disk, and aluminum debris is collected through the mesh board and the U-shaped skateboard.
It effectively reduces the scattering of aluminum debris, improves the cleanliness of the production environment, and adjusts the cutting angle to adapt to the cutting needs of aluminum frames of different sizes, improving the practicality of the cutting machine.
Smart Images
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Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of aluminum frame cutting, in particular to a double-head cutting machine for producing solar aluminum frames. Background Art
[0002] Solar energy technology has been developing rapidly. Many solar energy products on the market require aluminum frames, such as solar panels. During the production of solar energy, it is mainly composed of solar silicone panels and aluminum frames. Aluminum is a commonly used material in life. During the processing of aluminum frames, personnel need to first use a double-head cutting machine to bevel the aluminum frame to facilitate the frame structure required for the aluminum frame assembly layer.
[0003] The existing double-head cutting machine usually generates a large amount of aluminum debris when cutting the solar aluminum frame, which easily affects the working environment. At the same time, the angle of the double-head cutting machine usually cannot be adjusted according to the actual situation, and the practicality is low. Utility Model Content
[0004] The purpose of the utility model is to solve the problems in the prior art that a large amount of aluminum debris is usually generated when a double-head cutting machine is used to cut a solar aluminum frame, which easily affects the working environment. At the same time, the angle of the double-head cutting machine cannot usually be adjusted according to actual conditions, resulting in low practicality. A double-head cutting machine for the production of solar aluminum frames is proposed.
[0005] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a double-head cutting machine for the production of solar aluminum frames, comprising a working plate, a movable box is arranged on the top of the working plate and near both ends, a groove is opened on the top of the working plate, a bidirectional screw is rotatably connected to the internal bearing of the groove, a movable block is sleeved and threadedly connected to the surface of the bidirectional screw and near both ends, the top of the movable block is fixedly connected to the bottom of the movable box, both ends of the movable box are embedded and connected to a rotating disk with a bearing, a cutting hole is opened on the surface of one of the rotating disks, a one-way screw is rotatably connected to the bearing between the two rotating disks, and the one-way screw A U-shaped plate is sleeved and threaded on the surface, a second motor is embedded in and fixed to an inner wall of one side of the U-shaped plate, a cutting disk is fixed to the output end of the second motor, a gear ring is fixed to one side wall of one of the turntables, a third motor is embedded in and fixed to the top inner wall of the moving box, a rotating gear is fixed to the output end of the third motor, the rotating gear is meshed and connected to the gear ring, a square hole is provided on the top of the working plate, a mesh plate is fixed inside the square hole, a U-shaped slide plate is fixed to the bottom of the working plate and at the square hole, an angle ruler is fixed to one side wall of the moving box and at the turntable, a pointer is fixed to the center of the turntable.
[0006] Preferably, support legs are fixed at the bottom of the working plate and near the four corners, and the shape of the support legs is trapezoidal.
[0007] Preferably, both ends of the bidirectional screw pass through both ends of the groove and are rotatably connected to its bearings, a first motor is fixed to one side wall of the working plate, and the output end of the first motor is fixedly connected to one end of the bidirectional screw, and a fourth motor is fixed to one side wall of one of the turntables, and the output end of the fourth motor passes through the turntable and is fixedly connected to the unidirectional screw.
[0008] Preferably, a fixing rod passes through and is slidably connected to the other end of the U-shaped plate, and both ends of the fixing rod are fixedly connected to the turntable.
[0009] Preferably, a fixing plate is fixed to one side wall of the moving box and a corner near the top, an electric push rod is fixed to the top of the fixing plate, the output end of the electric push rod passes through the fixing plate and is fixedly connected to a convex plate, a support plate is fixedly connected to one side wall of the moving box and is located below the convex plate, and a protective pad is fixed inside the support plate.
[0010] Preferably, a U-shaped partition is fixed on the top of the working plate and located at the square hole.
[0011] Compared with the prior art, the advantages and positive effects of the utility model are:
[0012] 1. In the utility model, a large amount of aluminum debris will be generated during the cutting process of the two ends of the aluminum frame. At this time, the aluminum debris will pass through the mesh plate and fall into the inside of the U-shaped slide and slide out, which can facilitate the collection of the aluminum debris, thereby preventing the aluminum debris from being scattered at will, thereby improving the production environment.
[0013] 2. In the utility model, the third motor drives the rotating gear to rotate, the rotating gear drives the gear ring to rotate, the gear ring drives one of the turntables to rotate, the turntable drives the other turntable and the cutting disk to rotate through the fixed rod and the one-way screw. At this time, the pointer rotates to point to the angle ruler, which can facilitate the adjustment of the cutting angle of the cutting disk, thereby achieving the effect of cutting different angles of the aluminum frame. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 The utility model provides a three-dimensional diagram of the overall structure of a double-head cutting machine for producing solar aluminum frames;
[0015] Figure 2 The utility model provides a rear view of the overall structure of a double-head cutting machine for producing solar aluminum frames;
[0016] Figure 3The utility model provides a vertical cross-sectional view of the overall structure of a double-head cutting machine for producing solar aluminum frames;
[0017] Figure 4 The utility model proposes a double-head cutting machine for producing solar aluminum frames. Figure 3 A magnified view of the structure of the middle A area;
[0018] Figure 5 The utility model proposes a cross-sectional view of the working plate structure of a double-head cutting machine for producing solar aluminum frames;
[0019] Figure 6 The utility model provides a partial structural stereogram of a double-head cutting machine for producing solar aluminum frames.
[0020] Legend: 1. Working plate; 2. Support legs; 3. Moving box; 4. Groove; 5. Bidirectional screw; 6. Moving block; 7. First motor; 8. Turntable; 9. Cutting hole; 10. Fixing rod; 11. Unidirectional screw; 12. U-shaped plate; 13. Second motor; 14. Cutting disc; 15. Gear ring; 16. Third motor; 17. Rotating gear; 18. Fixing plate; 19. Electric push rod; 20. Convex plate; 21. Support plate; 22. Protection pad; 23. Square hole; 24. Mesh plate; 25. U-shaped slide plate; 26. U-shaped partition; 27. Angle ruler; 28. Pointer; 29. Fourth motor. DETAILED DESCRIPTION
[0021] In order to more clearly understand the above-mentioned purpose, features and advantages of the utility model, the utility model is further described below in conjunction with the accompanying drawings and embodiments. It should be noted that the embodiments of the present application and the features in the embodiments can be combined with each other without conflict.
[0022] In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention may also be implemented in other ways than those described herein. Therefore, the present invention is not limited to the specific embodiments of the following disclosure.
[0023] Embodiment 1, as Figure 1-6As shown, the utility model provides a double-head cutting machine for producing solar aluminum frames, including a working plate 1, a moving box 3 is arranged on the top of the working plate 1 and near both ends, a groove 4 is opened on the top of the working plate 1, a bidirectional screw 5 is rotatably connected to the inner bearing of the groove 4, a moving block 6 is sleeved and threadedly connected to the surface of the bidirectional screw 5 and near both ends, the top of the moving block 6 is fixedly connected to the bottom of the moving box 3, a turntable 8 is embedded and rotatably connected to the bearing at both ends of the moving box 3, a cutting hole 9 is opened on the surface of one of the turntables 8, a one-way screw 11 is rotatably connected to the bearing between the two turntables 8, a U-shaped plate 12 is sleeved and threadedly connected to the surface of the one-way screw 11, A second motor 13 is embedded in and fixed to the inner wall of one side of the U-shaped plate 12, and a cutting disk 14 is fixed to the output end of the second motor 13. A gear ring 15 is fixed to one side wall of one of the turntables 8. A third motor 16 is embedded in and fixed to the inner wall of the top of the moving box 3, and a rotating gear 17 is fixed to the output end of the third motor 16. The rotating gear 17 is meshed and connected with the gear ring 15. A square hole 23 is opened on the top of the working plate 1, and a mesh plate 24 is fixed inside the square hole 23. A U-shaped slide plate 25 is fixed to the bottom of the working plate 1 and at the square hole 23. An angle ruler 27 is fixed to one side wall of the moving box 3 and at the turntable 8, and a pointer 28 is fixed at the center of the turntable 8.
[0024] The effect achieved by the entire embodiment 1 is that a moving box 3 is provided at the top of the working plate 1 and near both ends, a groove 4 is opened at the top of the working plate 1, a bidirectional screw 5 is rotatably connected to the internal bearing of the groove 4, and a moving block 6 is sleeved and threadedly connected to the surface of the bidirectional screw 5 and near both ends, and the top of the moving block 6 is fixedly connected to the bottom of the moving box 3, which can make the bidirectional screw 5 rotate to drive the moving block 6 to move, and the moving block 6 moves to drive the moving box 3 to move, which can be suitable for cutting aluminum frames of different sizes, and a turntable 8 is embedded and rotatably connected to the two ends of the moving box 3, a cutting hole 9 is opened on the surface of one of the turntables 8, and a one-way screw 11 is rotatably connected between the two turntables 8, and a U-shaped plate 12 is sleeved and threadedly connected on the surface of the one-way screw 11, and a second motor 13 is embedded and fixed on the inner wall of one side of the U-shaped plate 12, and a cutting disk 14 is fixed on the output end of the second motor 13, which can make the one-way screw 11 rotate to drive the U-shaped plate 12 to move so that the cutting disk 14 moves through the cutting hole 9 to cut the aluminum frame, and through one of them A gear ring 15 is fixed to one side wall of the turntable 8, a third motor 16 is embedded and fixed to the top inner wall of the moving box 3, a rotating gear 17 is fixed to the output end of the third motor 16, the rotating gear 17 is meshed and connected with the gear ring 15, so that the third motor 16 can drive the rotating gear 17 to rotate, the rotating gear 17 drives the gear ring 15 to rotate, the gear ring 15 drives the turntable 8 to rotate, the turntable 8 can indirectly drive the cutting disc 14 to rotate, and then the cutting angle of the cutting disc 14 can be adjusted through the working plate A square hole 23 is provided on the top of the working plate 1, a mesh plate 24 is fixed inside the square hole 23, a U-shaped slide plate 25 is fixed at the bottom of the working plate 1 and located at the square hole 23, which can make the aluminum chips pass through the mesh plate 24 and fall into the U-shaped slide plate 25 and slide out for collection, an angle ruler 27 is fixed at the turntable 8 through a side wall of the moving box 3, and a pointer 28 is fixed at the center of the turntable 8, which can make the turntable 8 rotate so that the pointer 28 points to the angle ruler 27, thereby accurately adjusting the cutting angle of the cutting disc 14.
[0025] Embodiment 2, as Figure 1-6As shown, support legs 2 are fixed at the bottom of the working plate 1 and near the four corners, and the shape of the support legs 2 is trapezoidal; both ends of the bidirectional screw 5 pass through both ends of the groove 4 and are rotatably connected with its bearings, a first motor 7 is fixed to one side wall of the working plate 1, and the output end of the first motor 7 is fixedly connected to one end of the bidirectional screw 5, and a fourth motor 29 is fixed to one side wall of one of the turntables 8, and the output end of the fourth motor 29 passes through the turntable 8 and is fixedly connected to the one-way screw 11; the other end of the U-shaped plate 12 passes through and is slidably connected to a fixed The fixed rod 10 and both ends of the fixed rod 10 are fixedly connected to the turntable 8; a fixed plate 18 is fixed to one side wall of the moving box 3 and near a corner of the top, an electric push rod 19 is fixed to the top of the fixed plate 18, and the output end of the electric push rod 19 passes through the fixed plate 18 and is fixedly connected to a convex plate 20; a support plate 21 is fixedly connected to one side wall of the moving box 3 and located below the convex plate 20, and a protective pad 22 is fixed inside the support plate 21; a U-shaped partition 26 is fixed to the top of the working plate 1 and located at the square hole 23.
[0026] The effect achieved by the entire embodiment 2 is that support legs 2 are fixed through the bottom of the working plate 1 and near the four corners, and the shape of the support legs 2 is trapezoidal, which can play the effect of supporting the bottom of the working plate 1; both ends of the bidirectional screw 5 pass through the two ends of the groove 4 and are rotatably connected with its bearings, and a first motor 7 is fixed to one side wall of the working plate 1, and the output end of the first motor 7 is fixedly connected to one end of the bidirectional screw 5, which can play the effect of causing the first motor 7 to drive the bidirectional screw 5 to rotate; a fourth motor 29 is fixed to one side wall of one of the turntables 8, and the output end of the fourth motor 29 passes through the turntable 8 and is fixedly connected to the one-way screw 11, which can play the effect of causing the fourth motor 29 to drive the one-way screw 11 to rotate; a fixed motor 29 is passed through and slidably connected to the other end of the U-shaped plate 12 The fixed rod 10, both ends of the fixed rod 10 are fixedly connected to the turntable 8, which can play the effect of enabling the fixed rod 10 to limit the U-shaped plate 12; a fixed plate 18 is fixed through a side wall of the moving box 3 and near a corner of the top, an electric push rod 19 is fixed on the top of the fixed plate 18, the output end of the electric push rod 19 passes through the fixed plate 18 and is fixedly connected to a convex plate 20, a side wall of the moving box 3 and is located below the convex plate 20 and is fixedly connected to a support plate 21, a protective pad 22 is fixed inside the support plate 21, which can enable the electric push rod 19 to push the convex plate 20 down to clamp the aluminum frame in the support plate 21; a U-shaped partition 26 is fixed through the top of the working plate 1 and at the square hole 23, which can play the effect of limiting the aluminum debris.
[0027] Working principle: the bidirectional screw 5 is driven to rotate by the first motor 7, and the rotation of the bidirectional screw 5 drives the moving block 6 to move, and the movement of the moving block 6 drives the moving box 3 to move. At this time, the two ends of the aluminum frame can be placed on the support plate 21. At this time, the convex plate 20 is pushed down by the electric push rod 19 to clamp and fix the two ends of the aluminum frame. At this time, the rotating gear 17 is driven to rotate by the third motor 16, and the rotating gear 17 drives the gear ring 15 to rotate. The gear ring 15 drives one of the turntables 8 to rotate, and the turntable 8 rotates through the fixed rod 10 and the one-way screw 11 to drive the other turntable 8 and the cutting disk 14 to rotate. At this time, the pointer 28 rotates to point to the angle ruler 27, which can facilitate the adjustment of the cutting angle of the cutting disk 14. At this time, the one-way screw 11 is driven to rotate by the fourth motor 29, and the one-way screw 11 rotates to drive the U-shaped plate 12 to move so that the cutting disk 14 passes through the cutting hole 9 to cut the aluminum frame. At this time, the debris generated by the cutting can pass through the mesh plate 24 and fall into the U-shaped slide plate 25 to slide out.
[0028] The wiring diagrams of the first motor 7, the second motor 13, the third motor 16, the electric push rod 19 and the fourth motor 29 in the present invention are common knowledge in the art, and their working principles are already known technologies. The models are selected according to actual use. Therefore, the control method and wiring arrangement of the first motor 7, the second motor 13, the third motor 16, the electric push rod 19 and the fourth motor 29 are no longer explained in detail.
[0029] The above description is only a preferred embodiment of the present invention and does not limit the present invention in other forms. Any technician familiar with the profession may use the technical content disclosed above to change or modify it into an equivalent embodiment with equivalent changes and apply it to other fields. However, any simple modification, equivalent change and modification made to the above embodiment based on the technical essence of the present invention without departing from the content of the technical solution of the present invention still falls within the protection scope of the technical solution of the present invention.
Claims
1. A double-head cutting machine for producing solar aluminum frames, comprising a working plate (1), characterized in that: A moving box (3) is provided at the top of the working plate (1) and near both ends. A groove (4) is provided at the top of the working plate (1). A bidirectional screw (5) is rotatably connected to the inner bearing of the groove (4). A moving block (6) is sleeved and threadedly connected to the surface of the bidirectional screw (5) and near both ends. The top of the moving block (6) is fixedly connected to the bottom of the moving box (3). A turntable (8) is embedded and rotatably connected to the bearing at both ends of the moving box (3). A cutting hole (9) is provided on the surface of one of the turntables (8). A one-way screw (11) is rotatably connected to the bearing between the two turntables (8). A U-shaped plate (12) is sleeved and threadedly connected to the surface of the one-way screw (11). A second motor ( 13), a cutting disc (14) is fixed to the output end of the second motor (13), a gear ring (15) is fixed to one side wall of one of the turntables (8), a third motor (16) is embedded and fixed to the top inner wall of the mobile box (3), a rotating gear (17) is fixed to the output end of the third motor (16), and the rotating gear (17) is meshedly connected with the gear ring (15), a square hole (23) is opened on the top of the working plate (1), a mesh plate (24) is fixed inside the square hole (23), a U-shaped slide plate (25) is fixed to the bottom of the working plate (1) and located at the square hole (23), an angle ruler (27) is fixed to one side wall of the mobile box (3) and located at the turntable (8), and a pointer (28) is fixed to the center of the turntable (8).
2. The double-head cutting machine for producing solar aluminum frames according to claim 1 is characterized in that: Support legs (2) are fixed at the bottom of the working plate (1) and near the four corners, and the shape of the support legs (2) is trapezoidal.
3. The double-head cutting machine for producing solar aluminum frames according to claim 1 is characterized in that: Both ends of the bidirectional screw (5) pass through both ends of the groove (4) and are rotatably connected to the bearings thereof; a first motor (7) is fixed to one side wall of the working plate (1); an output end of the first motor (7) is fixedly connected to one end of the bidirectional screw (5); a fourth motor (29) is fixed to one side wall of one of the turntables (8); an output end of the fourth motor (29) passes through the turntable (8) and is fixedly connected to the unidirectional screw (11).
4. The double-head cutting machine for producing solar aluminum frames according to claim 1 is characterized in that: The other end of the U-shaped plate (12) passes through and is slidably connected to a fixing rod (10), and both ends of the fixing rod (10) are fixedly connected to the rotating disk (8).
5. The double-head cutting machine for producing solar aluminum frames according to claim 1 is characterized in that: A fixing plate (18) is fixed to one side wall of the moving box (3) and near a corner of the top; an electric push rod (19) is fixed to the top of the fixing plate (18); an output end of the electric push rod (19) passes through the fixing plate (18) and is fixedly connected to a convex plate (20); a support plate (21) is fixedly connected to one side wall of the moving box (3) and located below the convex plate (20); a protective pad (22) is fixed inside the support plate (21).
6. The double-head cutting machine for producing solar aluminum frames according to claim 1 is characterized by: A U-shaped partition plate (26) is fixed on the top of the working plate (1) and located at the square hole (23).