Electronic component dip soldering tin soldering table
By designing a multi-angle clamping and flipped electronic components dip soldering table, the problem that existing solder machines can only operate on one horizontal line on one side, realize multi-angle soldering operations and toxic gas treatment, and improve work efficiency and safety.
Patent Information
- Application Number
- CN202420811697.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-18
- Publication Date
- 2025-02-28
- Estimated Expiration
- 2034-04-18
AI Technical Summary
Existing solder machines can only perform soldering operations on a horizontal line on a single side, and cannot be flipped, resulting in inefficiency.
An electronic component immersion soldering table is designed, and a second electric telescopic rod and knob are used to achieve multi-angle clamping, and a driving motor and rotating block are used to achieve the flip of the electrical components, and the forward and backward movement of the solder gun is realized through the electromagnetic slider and the electromagnetic slide rail.
Multi-angle soldering operations are realized, working efficiency is improved, quality problems caused by position adjustment are avoided, and toxic gases are effectively absorbed and filtered through the gas treatment system, protecting the health of staff.
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Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of electronic component processing, in particular to an electronic component dip soldering station. Background Art
[0002] Electronic components are components of electronic components and small electrical machines and instruments. They are often composed of several parts and can be used in similar products. They often refer to certain parts of industries such as electrical appliances, radios, and instruments, such as capacitors, transistors, hairsprings, springs, and other sub-components. Common ones include diodes, etc. Electronic components include: resistors, capacitors, potentiometers, electron tubes, radiators, electromechanical components, connectors, semiconductor discrete devices, electroacoustic devices, laser devices, electronic display devices, optoelectronic devices, sensors, power supplies, switches, micro motors, electronic transformers, relays, printed circuit boards, integrated circuits, various circuits, piezoelectric, crystals, quartz, ceramic magnetic materials, substrates for printed circuits, special materials for electronic functional processes, electronic adhesive (tape) products, electronic chemical materials and parts, etc.
[0003] Chinese patent authorization announcement number CN210677248U discloses a dip soldering automatic soldering machine, including a box body, a cover body is provided near the bottom of the front end face of the box body, the cover body is movably connected to the box body through a hinge, an observation window is provided near the top of the front end face of the box body, a platform is provided in the inner cavity of the box body, a horizontal plate is provided at the bottom of the platform body, two second support plates are provided on both sides of the bottom of the platform body, a third gear is provided at the bottom of the second support plate, and a first rotating shaft is provided between the third gear and the second support plate. In the utility model, the toxic gas generated by the soldering operation is discharged into the gas storage box to avoid toxic The gas pollutes the environment and also prevents toxic gases from being inhaled into the body by the staff, which endangers human health. By adjusting the front, back, left and right movement of the table body, it is convenient to adjust the position of the items that need to be soldered, thereby avoiding quality problems caused by some positions not being soldered. The above-mentioned existing technical solutions have the following shortcomings: during use, the soldering machine can only move left and right, can only solder on a horizontal line, and cannot be turned over. The electronic components need to be taken out and turned over for processing, which reduces the working phase rate to a certain extent. In order to improve the practicability of the soldering machine, it is necessary to design an electronic component dip soldering table. Utility Model Content
[0004] The utility model aims to provide a soldering station for electronic components dip soldering, so as to solve the problem in the above background technology that the soldering machine can only realize soldering operation on a single side and a horizontal line.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a soldering station for dip soldering of electronic components, comprising a soldering workbench, a soldering work box is installed on the top of the soldering workbench, and a first electric telescopic rod is installed on the top of the inner side of the soldering work box, a solder gun is installed on the bottom end of the first electric telescopic rod, and a protective cover is installed on the outer side of the solder gun, a second electric telescopic rod is evenly installed inside the soldering work box, and a movable support seat is installed on one side of the second electric telescopic rod, a clamping seat is installed on the side of the movable support seat away from the clamping seat, and a receiving groove is evenly arranged inside the clamping seat, and the inside of the receiving groove is evenly A two-way threaded rod is installed, and threaded sleeves are evenly installed on the outer sides of the two-way threaded rods, a clamping plate is installed on one side of the threaded sleeve, a knob is installed on the top of the clamping seat, a gas treatment box is installed on one side of the solder work box, and an air pump is installed on the side of the gas treatment box away from the solder work box, a pull plate is installed on the top of the gas treatment box, and a rectangular frame is installed on the bottom of the pull plate, a filter screen is installed inside the rectangular frame, and an activated carbon bag is installed inside the rectangular frame on one side of the filter screen, a hose is installed on one side of the pull plate, an air suction hood is installed inside the protective cover, and the hose is connected to the inside of the air suction hood.
[0006] Preferably, an anti-slip pad is installed at the bottom end of the clamping plate, and the cross-section of the clamping plate is arranged to be a right-angled trapezoid.
[0007] Preferably, the clamping plate is evenly provided with a limiting block on one side close to the clamping seat, and the inside of the clamping seat is evenly provided with a limiting groove, and the limiting groove is connected to the limiting block.
[0008] Preferably, the cross-sectional size of the limiting block matches the cross-sectional size of the limiting groove, and the cross-sectional sizes of the limiting groove and the limiting block are both arranged to be T-shaped.
[0009] Preferably, the front view cross-section of the protective cover is arranged in an inverted trapezoidal shape, and the top view cross-section of the protective cover is arranged in a ring shape.
[0010] Preferably, a positioning block is installed at the bottom end of the rectangular frame, and a positioning groove is provided inside the gas processing box, and the positioning groove is connected to the positioning block.
[0011] Preferably, a driving motor is installed inside the movable support seat, and the motor shaft is connected to one side of the clamping seat. A rotating block is installed on one side of the clamping seat, and the rotating block is connected to the movable support seat.
[0012] Preferably, an electromagnetic slider is installed at the top of the first electric telescopic rod, and an electromagnetic slide rail is arranged inside the soldering work box, and the electromagnetic slide rail is connected to the electromagnetic slider.
[0013] Compared with the prior art, the utility model has the following beneficial effects: the electronic component dip soldering station can perform multi-angle soldering operations and also achieve the effect of absorbing and treating toxic gases;
[0014] 1. Through the second electric telescopic rod and knob, electrical components of different sizes and thicknesses can be clamped, which is convenient for the soldering gun to solder the electrical components. With the anti-slip pad, the replacement of the clamping of the electrical components is stable;
[0015] By driving the motor and the rotating block, it is convenient to turn over the electrical components, and there is no need for personnel to turn over for soldering, which effectively improves work efficiency;
[0016] The electromagnetic slider and the electromagnetic rail can realize the forward and backward movement of the soldering gun, and complete the soldering work of the electrical components in all directions in one step, without the need to adjust the position of the electrical components back and forth, thus improving the overall work efficiency;
[0017] 2. Through the filter plate and activated carbon bag inside the pull plate, the toxic gas generated during the soldering process is filtered and adsorbed to avoid excessive concentration of toxic and harmful gases inside the soldering work box, which may cause harm to the health of the workers;
[0018] Through the protective cover and hose, the spread speed of toxic and harmful gases can be reduced, the toxic gases can be absorbed quickly, and the efficiency of harmful gas extraction can be improved. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 This is a schematic diagram of the front cross-sectional structure of the utility model;
[0020] Figure 2 This is a schematic diagram of the three-dimensional structure of the clamping seat of the utility model in front view;
[0021] Figure 3 This is a schematic diagram of the three-dimensional structure of the clamping plate of the utility model;
[0022] Figure 4 This is a schematic diagram of the three-dimensional structure of the protective cover of the utility model in front view;
[0023] Figure 5 This is a schematic diagram of the three-dimensional structure of the gas processing box of the utility model in front view and section.
[0024] In the figure: 1. Soldering work box; 2. Hose; 3. First electric telescopic rod; 4. Protective cover; 5. Clamping seat; 6. Second electric telescopic rod; 7. Mobile support seat; 8. Soldering workbench; 9. Limiting groove; 10. Gas treatment box; 11. Air pump; 12. Pull plate; 13. Knob; 14. Clamping plate; 15. Anti-skid pad; 16. Receiving groove; 17. Bidirectional threaded rod; 18. Threaded sleeve; 19. Limiting block; 20. Soldering gun; 21. Suction hood; 22. Rectangular frame; 23. Filter screen; 24. Positioning groove; 25. Positioning block; 26. Activated carbon bag. DETAILED DESCRIPTION
[0025] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0026] See also Figure 1-Figure 5 , this utility provides the following technical solutions:
[0027] Embodiment 1: In order to solve the problem of soldering on a single horizontal line in the prior art, the following solution is disclosed. For details, please refer to Figure 1 , Figure 2 and Figure 3, including a soldering workbench 8, a soldering work box 1 is installed on the top of the soldering workbench 8, and a first electric telescopic rod 3 is installed on the top of the inner side of the soldering work box 1, and a solder gun 20 is installed on the bottom end of the first electric telescopic rod 3, and a second electric telescopic rod 6 is evenly installed inside the soldering work box 1, and a movable support seat 7 is installed on one side of the second electric telescopic rod 6, and a clamping seat 5 is installed on the side of the movable support seat 7 away from the clamping seat 5, and the inside of the clamping seat 5 is evenly provided with a receiving groove 16, and a bidirectional threaded rod 17 is installed inside the receiving groove 16, and a threaded sleeve 18 is evenly installed on the outside of the bidirectional threaded rod 17, and a clamping plate 14 is installed on one side of the threaded sleeve 18, and a knob 13 is installed on the top of the clamping seat 5; the bottom of the clamping plate 14 Anti-slip pads 15 are installed on both ends, and the cross-section of the clamping plate 14 is set in a right-angle trapezoid; the side of the clamping plate 14 close to the clamping seat 5 is evenly installed with a limiting block 19, and the inside of the clamping seat 5 is evenly provided with a limiting groove 9, and the limiting groove 9 is connected to the limiting block 19; the cross-sectional size of the limiting block 19 matches the cross-sectional size of the limiting groove 9, and the cross-sectional shape of the limiting groove 9 and the cross-sectional shape of the limiting block 19 are both set in a T shape; a driving motor is installed inside the movable support seat 7, and the motor shaft is connected to one side of the clamping seat 5, a rotating block is installed on one side of the clamping seat 5, and the rotating block is connected to the movable support seat 7; an electromagnetic slider is installed at the top of the first electric telescopic rod 3, and an electromagnetic slide rail is provided inside the soldering workbox 1, and the electromagnetic slide rail is connected to the electromagnetic slider.
[0028] In this embodiment, when the electrical components need to be soldered during use, the second electric telescopic rod 6 is used to clamp the electrical components of different lengths, and then the knob 13 is rotated to drive the bidirectional threaded rod 17 to rotate. Under the action of the threaded connection, the clamping plates 14 move toward each other to clamp the electrical components of different thicknesses. The anti-slip pad 15 is used to improve the stability of the electrical components during the clamping process. The second electric telescopic rod 6 is used to realize the left and right movement of the electrical components. The electromagnetic slider and the electromagnetic slide rail are used to realize the forward and backward movement of the soldering gun 20 to realize the single-sided soldering of the electrical components. When the reverse side needs to be soldered, the driving motor and the rotating block are used to facilitate the turning over of the electrical components as a whole, without the need for personnel to turn over for soldering, thereby effectively improving work efficiency.
[0029] Embodiment 2: This embodiment is different from the embodiment 1. While achieving multi-directional soldering, harmful gases can be centrally processed. Figure 1 , Figure 4 and Figure 5As shown, a protective cover 4 is installed on the outside of the solder gun 20, a gas treatment box 10 is installed on one side of the solder work box 1, and an air pump 11 is installed on the side of the gas treatment box 10 away from the solder work box 1, a pull plate 12 is installed on the top of the gas treatment box 10, and a rectangular frame 22 is installed on the bottom of the pull plate 12, a filter screen plate 23 is installed inside the rectangular frame 22, and an activated carbon bag 26 is installed inside the rectangular frame 22 on one side of the filter screen plate 23, a hose 2 is installed on one side of the pull plate 12, an air suction cover 21 is installed inside the protective cover 4, and the hose 2 is connected to the inside of the air suction cover 21; the front view section of the protective cover 4 is arranged in an inverted trapezoidal shape, and the top view section of the protective cover 4 is arranged in a ring shape; a positioning block 25 is installed at the bottom end of the rectangular frame 22, and a positioning groove 24 is arranged inside the gas treatment box 10, and the positioning groove 24 is connected to the positioning block 25.
[0030] In this embodiment, when the soldering operation generates toxic and harmful gases, the protective cover 4 is used to reduce the spreading speed of the toxic gases, the air pump 11 is started, and the gases are absorbed into the gas treatment box 10 through the suction cover 21 and the hose 2, and the toxic gases generated during the soldering operation are filtered and adsorbed through the filter mesh plate 23 and the activated carbon bag 26 inside the pull plate 12, so as to avoid excessive concentration of toxic and harmful gases inside the soldering work box 1, which may cause harm to the health of the workers.
[0031] Although the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A soldering station for dip soldering electronic components, comprising a soldering workbench (8), characterized in that: A soldering work box (1) is installed at the top of the soldering workbench (8), and a first electric telescopic rod (3) is installed at the top of the inner side of the soldering work box (1), a soldering gun (20) is installed at the bottom of the first electric telescopic rod (3), and a protective cover (4) is installed on the outer side of the soldering gun (20), a second electric telescopic rod (6) is evenly installed inside the soldering work box (1), and a movable support seat (7) is installed on one side of the second electric telescopic rod (6), a clamping seat (5) is installed on the side of the movable support seat (7) away from the clamping seat (5), and a receiving groove (16) is evenly arranged inside the clamping seat (5), a bidirectional threaded rod (17) is installed inside the receiving groove (16), and a threaded sleeve (18) is evenly installed on the outer side of the bidirectional threaded rod (17), and the threaded sleeve (18) is evenly installed on the outer side of the bidirectional threaded rod (17). A clamping plate (14) is installed on one side of the grooved sleeve (18), a knob (13) is installed on the top of the clamping seat (5), a gas treatment box (10) is installed on one side of the solder working box (1), and an air pump (11) is installed on the side of the gas treatment box (10) away from the solder working box (1), a pull plate (12) is installed on the top of the gas treatment box (10), and a rectangular frame (22) is installed on the bottom of the pull plate (12), a filter screen (23) is installed inside the rectangular frame (22), and an activated carbon bag (26) is installed inside the rectangular frame (22) on one side of the filter screen (23), a hose (2) is installed on one side of the pull plate (12), an air suction hood (21) is installed inside the protective cover (4), and the hose (2) is connected to the inside of the air suction hood (21).
2. The electronic component dip soldering station according to claim 1, characterized in that: An anti-slip pad (15) is installed at the bottom end of each clamping plate (14), and the cross-section of the clamping plate (14) is arranged to be a right-angled trapezoid.
3. The electronic component dip soldering station according to claim 1, characterized in that: Limit blocks (19) are evenly installed on one side of the clamping plate (14) close to the clamping seat (5), and limiting grooves (9) are evenly arranged inside the clamping seat (5), and the limiting grooves (9) are connected to the limiting blocks (19).
4. The electronic component dip soldering station according to claim 3, characterized in that: The cross-sectional size of the limiting block (19) matches the cross-sectional size of the limiting groove (9), and the cross-sectional sizes of the limiting groove (9) and the limiting block (19) are both arranged in a T-shape.
5. The electronic component dip soldering station according to claim 1, characterized in that: The front view cross section of the protective cover (4) is arranged in an inverted trapezoidal shape, and the top view cross section of the protective cover (4) is arranged in a ring shape.
6. The electronic component dip soldering station according to claim 1, characterized in that: A positioning block (25) is installed at the bottom end of the rectangular frame (22), a positioning groove (24) is provided inside the gas processing box (10), and the positioning groove (24) is connected to the positioning block (25).
7. The electronic component dip soldering station according to claim 1, characterized in that: A driving motor is installed inside the movable support seat (7), and the motor shaft is connected to one side of the clamping seat (5). A rotating block is installed on one side of the clamping seat (5), and the rotating block is connected to the movable support seat (7).
8. The electronic component dip soldering station according to claim 1, characterized in that: An electromagnetic slide block is installed at the top end of the first electric telescopic rod (3), and an electromagnetic slide rail is arranged inside the soldering work box (1), and the electromagnetic slide rail is connected to the electromagnetic slide block.
Citation Information
Patent Citations
Dip soldering type automatic tin soldering machine
CN210677248U