Waste plastic recycling and cleaning pretreatment device
By designing a waste plastic recycling and cleaning pretreatment device containing a variety of innovative components, the problems of low cleaning efficiency and moisture retention in the prior art are solved, efficient cleaning and rapid dehydration are achieved, and the quality and efficiency of replastic treatment are improved.
Patent Information
- Application Number
- CN202421331896.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-12
- Publication Date
- 2025-02-28
- Estimated Expiration
- 2034-06-12
AI Technical Summary
现有的塑料回收清洗技术难以有效去除塑料表面的污物,导致后续重塑产品质量较差,并且清洗后的塑料内仍留存大量水分,影响再塑处理。
A waste plastic recycling and cleaning pretreatment device is designed, including a cleaning box, a cleaning cylinder, a stabilizing disk, an adjustment mechanism, a lower gear, a filter plate, an external gear, an active gear, a speed control motor and a balance frame. Through the mutual cooperation of these components, the cleaning, agitation, dehydration and discharge of waste plastics can be achieved.
提高了废旧塑料的清洗效率,实现了对塑料的快速脱水和下料操作,确保了后续再塑处理的质量和效率。
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Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of plastic recycling and cleaning, in particular to a waste plastic recycling and cleaning pretreatment device. Background Art
[0002] Plastic is a high-molecular compound made from monomers through addition polymerization or condensation polymerization. Waste plastic is a popular term and does not refer to waste, old and useless plastic products. In the process of processing waste plastics, they can be recycled and reshaped so that they can be put into daily use again.
[0003] When recycling waste plastics, since the recycled waste plastics are not clean, they need to be cleaned to remove the dirt attached to the plastics, and then crushed and reshaped for reshaping.
[0004] However, the existing cleaning method is mostly to put the plastic into a bucket and then rinse it with water, which makes it difficult to rinse off the dirt on the surface of the plastic, resulting in poor quality of subsequent reshaped plastic products. In addition, a large amount of water will remain in the cleaned plastic, which will affect the subsequent remolding process.
[0005] To this end, the inventors have designed and developed a waste plastic recycling, cleaning and pretreatment device. Utility Model Content
[0006] In order to achieve the above purpose, the utility model adopts the following technical solutions:
[0007] A waste plastic recycling cleaning pretreatment device comprises a cleaning box, a bracket is provided at the bottom of the cleaning box, a sewage pipe is connected to the bottom of the cleaning box, a cleaning cylinder is provided in the cleaning box, a stabilizing plate is provided at the bottom of the cleaning cylinder, a perforation is provided at the bottom of the stabilizing plate, and an adjusting mechanism spliced with the perforation is provided at the bottom of the stabilizing plate;
[0008] A lower gear ring is arranged in the cleaning box, a filter plate is arranged on the cleaning cylinder, a rotating shaft is arranged on the cleaning cylinder, a driven gear meshing with the lower gear ring is arranged at the end of the rotating shaft, a stirring frame located in the cleaning cylinder is arranged on the rotating shaft, and a material discharge frame is arranged at the bottom of the cleaning cylinder.
[0009] Preferably, the adjustment mechanism comprises a discharge pipe connected to the perforated splicing, an embedded groove is provided on the top of the discharge pipe, and a sealing plate is provided in the embedded groove.
[0010] Preferably, a connecting plate is provided at the end of the sealing plate, an adjusting shaft is provided on the discharge pipe, a reciprocating wire groove which is threadedly mounted with the connecting plate is opened on the adjusting shaft, and a driving motor installed on the outside of the cleaning box is provided at the end of the adjusting shaft.
[0011] Preferably, a top cover is sleeved on the top of the adjusting mechanism, a water inlet pipe and a feeding port are provided on the top cover, and a mounting frame is provided on the bottom surface of the stabilizing plate to provide stability for the adjusting shaft.
[0012] Preferably, a blocking cover is rotatably sleeved on the feeding port, and the end of the blocking cover is rotatably connected to the top cover.
[0013] Preferably, a balancing frame is provided on the top of the top cover, and the balancing frame is installed on the top of the cleaning box.
[0014] Preferably, the cleaning cylinder is provided with an outer gear ring, the balancing frame is provided with a speed control motor, and the end of the output shaft of the speed control motor is provided with a driving gear meshing and matching with the outer gear ring.
[0015] Compared with the prior art, the beneficial effects of the utility model are:
[0016] 1. Through the setting of the cleaning cylinder, the filter plate, the outer gear ring, the stabilizing plate, the driving gear, the speed control motor and the balance frame are used to cooperate with each other, so that the waste plastics can be cleaned inside the cleaning cylinder, and the excess water on the waste plastics can be centrifuged after the cleaning process is completed, so that the waste plastics can be put into subsequent treatment conveniently.
[0017] 2. By setting the lower gear ring and utilizing the mutual cooperation among the cleaning cylinder, the rotating shaft, the driven gear and the stirring frame, the stirring frame can act on the waste plastic inside the cleaning cylinder during the rotation of the cleaning cylinder, so that the waste plastic inside the cleaning cylinder can be adjusted vertically during the cleaning stage, thereby improving the cleaning efficiency of the waste plastic inside the cleaning cylinder.
[0018] 3. By setting up the unloading rack and the adjusting mechanism, and utilizing the cooperation between the cleaning cylinder and the stabilizing plate, it is convenient for the waste plastic to be discharged and collected through the perforations and the discharge pipe, and during the cleaning stage, the waste plastic can be prevented from falling out of the cleaning cylinder.
[0019] In summary, the utility model overcomes the shortcomings of the prior art, improves the cleaning efficiency of waste plastics by stirring in different directions during the cleaning stage, and can complete the rapid dehydration and rapid unloading operations of waste plastics, and has high social use value and application prospects. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0021] Figure 1It is an exploded schematic diagram of the overall structure of the utility model;
[0022] Figure 2 It is a schematic diagram of the overall structure of the utility model;
[0023] Figure 3 It is a schematic diagram of the internal structure of the utility model;
[0024] Figure 4 It is a structural schematic diagram of the adjustment mechanism in the utility model;
[0025] Figure 5 This is a schematic diagram of the bottom structure of the stabilizing plate in the utility model;
[0026] Figure 6 It is a schematic cross-sectional view of the internal structure of the utility model;
[0027] Figure 7 It is a schematic diagram of the structural splicing of the cleaning cylinder and the stabilizing plate in the utility model;
[0028] In the figure: 1. cleaning box; 101. sewage pipe; 102. bracket; 103. lower gear ring; 104. balance frame; 2. cleaning cylinder; 201. unloading rack; 21. filter plate; 22. outer gear ring; 3. stabilizing disk; 31. perforation; 32. mounting frame; 4. adjusting mechanism; 401. discharge pipe; 402. embedded groove; 403. sealing plate; 404. connecting plate; 405. adjusting shaft; 4051. reciprocating wire groove; 406. driving motor; 5. rotating shaft; 51. driven gear; 52. stirring frame; 6. top cover; 61. water inlet pipe; 62. feeding port; 621. baffle cover; 7. driving gear; 71. speed control motor. DETAILED DESCRIPTION
[0029] In order to make the purpose, technical solution and advantages of the embodiment of the utility model clearer, the technical solution in the embodiment of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiment of the utility model. Obviously, the described embodiment is a part of the embodiment of the utility model, not all of the embodiments. Based on the embodiment of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0030] Example 1
[0031] Reference Figure 1-7A waste plastic recycling cleaning pretreatment device comprises a cleaning box 1, a bracket 102 is provided at the bottom of the cleaning box 1, a sewage pipe 101 is connected to the bottom of the cleaning box 1, a cleaning cylinder 2 is provided in the cleaning box 1, a stabilizing plate 3 is provided at the bottom of the cleaning cylinder 2, a through hole 31 is provided at the bottom of the stabilizing plate 3, an adjusting mechanism 4 spliced with the through hole 31 is provided at the bottom of the stabilizing plate 3, and a hole is provided at the bottom of the cleaning box 1 for the adjusting mechanism 4 to pass through;
[0032] A lower gear ring 103 is provided in the cleaning box 1, a filter plate 21 is provided on the cleaning cylinder 2, a rotating shaft 5 is provided on the cleaning cylinder 2, a driven gear 51 meshing with the lower gear ring 103 is provided at the end of the rotating shaft 5, a stirring frame 52 located in the cleaning cylinder 2 is provided on the rotating shaft 5, and a material discharge frame 201 is provided at the bottom of the cleaning cylinder 2.
[0033] Specifically, the adjustment mechanism 4 includes a discharge pipe 401 connected to the perforation 31, an embedded groove 402 is provided on the top of the discharge pipe 401, and a sealing plate 403 is provided in the embedded groove 402. The embedded groove 402 allows the sealing plate 403 to be embedded therein, so that the sealing plate 403 can provide a blocking effect for the perforation 31 and the top of the discharge pipe 401, thereby preventing waste plastic from being discharged through the discharge pipe 401 when it is not cleaned.
[0034] Specifically, a connecting plate 404 is provided at the end of the sealing plate 403, an adjusting shaft 405 is provided on the discharge pipe 401, a reciprocating wire groove 4051 is opened on the adjusting shaft 405 and the reciprocating wire groove 4051 is threadedly mounted on the connecting plate 404, and a driving motor 406 installed on the outside of the cleaning box 1 is provided at the end of the adjusting shaft 405. Through the transmission action of the output shaft of the driving motor 406, the rotation of the adjusting shaft 405 can drive the sealing plate 403 to move through the reciprocating wire groove 4051, so as to adjust the position of the sealing plate 403.
[0035] Specifically, a top cover 6 is provided on the top of the adjusting mechanism 4, and a water inlet pipe 61 and a feeding port 62 are provided on the top cover 6. A mounting frame 32 is provided on the bottom surface of the stabilizing plate 3 to provide stability for the adjusting shaft 405. Clean water can be introduced into the interior of the cleaning cylinder 2 through the water inlet pipe 61, and waste plastics that need to be cleaned can be introduced into the interior of the cleaning cylinder 2 through the feeding port 62.
[0036] Specifically, a blocking cover 621 is rotatably sleeved on the feeding port 62, and the end of the blocking cover 621 is rotatably connected to the top cover 6. The blocking cover 621 is opened by rotation, and is rotated through the connecting column between it and the top cover 6. When the cleaning cylinder 2 is performing a cleaning operation on the waste plastic, the waste water in the waste plastic box will not overflow through the feeding port 62.
[0037] Specifically, a balancing frame 104 is provided on the top of the top cover 6, and the balancing frame 104 is installed on the top of the cleaning box 1. The balancing frame 104 provides stability for the installation of the top cover 6, so that when the cleaning cylinder 2 rotates, the top cover 6 will not rotate with the cleaning cylinder 2.
[0038] Specifically, an outer gear ring 22 is provided on the cleaning cylinder 2, a speed control motor 71 is provided on the balance frame 104, and a driving gear 7 meshing and matching with the outer gear ring 22 is provided at the end of the output shaft of the speed control motor 71. By adjusting the rotation of the output shaft of the speed control motor 71, the driving gear 7 can be meshed and matched with the outer gear ring 22, so that the outer gear ring 22 can drive the cleaning cylinder 2 to rotate inside the cleaning box 1. The cleaning cylinder 2 can be rotated more slowly during the cleaning stage, and the speed of the output shaft of the speed control motor 71 can be increased relative to the driving gear 7 during the centrifugal dehydration stage, so that the waste plastic loaded inside the cleaning cylinder 2 can be centrifugally dehydrated.
[0039] Working principle: In the utility model, the baffle cover 621 is first rotated around the connecting axis between the baffle cover 621 and the top cover 6, so that the feeding port 62 is in an open state, and then the water inlet pipe 61 is connected with the external cleaning water pipeline, and then the waste plastics to be cleaned are put into the interior of the cleaning cylinder 2 through the feeding port 62, and cleaning water is simultaneously introduced into the interior of the cleaning cylinder 2;
[0040] Turn on the speed control motor 71, so that the output shaft of the speed control motor 71 can drive the driving gear 7 to rotate, thereby driving the cleaning cylinder 2 to rotate inside the cleaning box 1 by relying on the outer gear ring 22. When the cleaning cylinder 2 rotates, the stabilizing plate 3 and the top cover 6 will not rotate together with the cleaning cylinder 2;
[0041] When the cleaning cylinder 2 rotates, the driven gear 51 can mesh with the lower gear ring 103, so that the driven gear 51 can drive the rotating shaft 5 to rotate, so that the stirring frame 52 can vertically stir the waste plastic inside the cleaning cylinder 2, thereby improving the cleaning efficiency;
[0042] During the rotation of the cleaning cylinder 2, the unloading rack 201 can cooperate with the rotation of the cleaning cylinder 2 to move the plastic at the bottom of the cleaning cylinder 2, thereby improving the cleaning efficiency.
[0043] After cleaning is completed, the high-speed mode of the output shaft of the speed-controlled motor 71 is turned on, so that the rotation speed of the cleaning cylinder 2 driven by the outer gear ring 22 is increased, and the sewage inside the cleaning box 1 is discharged through the sewage pipe 101 at the same time, so that the waste plastic inside the cleaning cylinder 2 can be centrifuged to remove excess water. After the centrifugal dehydration treatment is completed, the drive motor 406 can be turned on, and the output shaft of the drive motor 406 drives the adjustment shaft 405 to rotate, so that the sealing plate 403 can be withdrawn from the embedded groove 402, opening the passage of the perforation 31 and the discharge pipe 401, and synchronously through the push of the unloading rack 201, the plastic inside the cleaning cylinder 2 can be discharged and collected through the perforation 31 and the discharge pipe 401 for subsequent treatment.
[0044] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", "axial", "radial", "circumferential" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.
[0045] In the present invention, unless otherwise clearly specified and limited, the terms "set", "install", "connect", "connect", "fix" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection, a direct connection, or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0046] The control method of the present invention is automatic control through a controller. The control circuit of the controller can be realized by simple programming by technicians in this field. The provision of power is also common knowledge in this field. The present invention is mainly used to protect mechanical devices, so the present invention will no longer explain the control method and circuit connection in detail.
[0047] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A waste plastic recycling, cleaning and pretreatment device, comprising a cleaning box (1), characterized in that: The bottom end of the cleaning box (1) is provided with a bracket (102), the bottom end of the cleaning box (1) is connected to a sewage pipe (101), a cleaning cylinder (2) is provided in the cleaning box (1), a stabilizing plate (3) is provided at the bottom end of the cleaning cylinder (2), a through hole (31) is provided at the bottom of the stabilizing plate (3), and an adjusting mechanism (4) spliced with the through hole (31) is provided at the bottom of the stabilizing plate (3); A lower gear ring (103) is provided in the cleaning box (1), a filter plate (21) is provided on the cleaning cylinder (2), a rotating shaft (5) is provided on the cleaning cylinder (2), a driven gear (51) meshing and matching with the lower gear ring (103) is provided at the end of the rotating shaft (5), a stirring frame (52) located in the cleaning cylinder (2) is provided on the rotating shaft (5), and a material discharge frame (201) is provided at the bottom of the cleaning cylinder (2).
2. A waste plastic recycling, cleaning and pretreatment device according to claim 1, characterized in that: The regulating mechanism (4) comprises a discharge pipe (401) spliced and connected to the perforation (31), an embedded groove (402) is provided at the top of the discharge pipe (401), and a sealing plate (403) is provided in the embedded groove (402).
3. A waste plastic recycling, cleaning and pretreatment device according to claim 2, characterized in that: A connecting plate (404) is provided at the end of the sealing plate (403), an adjusting shaft (405) is provided on the discharge pipe (401), a reciprocating thread groove (4051) is provided on the adjusting shaft (405) and is threadably mounted on the connecting plate (404), and a driving motor (406) is provided at the end of the adjusting shaft (405) and is mounted on the outside of the cleaning box (1).
4. The waste plastic recycling, cleaning and pretreatment device according to claim 1 is characterized by: A top cover (6) is sleeved on the top of the regulating mechanism (4), and a water inlet pipe (61) and a feeding port (62) are provided on the top cover (6).
5. A waste plastic recycling, cleaning and pretreatment device according to claim 4, characterized in that: A blocking cover (621) is rotatably sleeved on the feeding port (62), and an end of the blocking cover (621) is rotatably connected to the top cover (6).
6. A waste plastic recycling, cleaning and pretreatment device according to claim 5, characterized in that: A balancing frame (104) is provided on the top of the top cover (6), and the balancing frame (104) is installed on the top of the cleaning box (1).
7. A waste plastic recycling, cleaning and pretreatment device according to claim 6, characterized in that: The cleaning cylinder (2) is provided with an outer gear ring (22), the balancing frame (104) is provided with a speed control motor (71), and the output shaft end of the speed control motor (71) is provided with a driving gear (7) meshing and matching with the outer gear ring (22).