High-temperature vulcanization tank and high-temperature vulcanization device applying same

By setting up an isolation device in the heating channel of the high-temperature vulcanization tank to isolate the vulcanization space and the heating device, the problem of corrosion caused by the adhesion of the vulcanized product on the heating device is solved, and the long-term stable operation of the equipment and the efficiency of the vulcanization process are achieved.

CN222538120UActive Publication Date: 2025-02-28FOSHAN HAIRUIJIA PRECISION EXTRUSION MASCH CO LTD
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Patent Information

Application Number
CN202421228919.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-31
Publication Date
2025-02-28
Estimated Expiration
2034-05-31

AI Technical Summary

Technical Problem

In the existing vulcanization tank equipment, the heating device is close to the vulcanization space, causing the vulcanization product to adhere to the heating device, causing corrosion and affecting the service effect and life of the equipment.

Method used

A high-temperature vulcanization tank is designed, by setting an isolation device in the heating channel, and using the conveying channel in the isolation device as the input and output channel of the silicone tube, isolating the vulcanization space and the heating device to prevent the vulcanization product from adhering to the heating device.

Benefits of technology

Effectively prevent the vulcanized product from corroding the heating device, extending the service life of the equipment, and improving the efficiency of the vulcanization process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a high-temperature vulcanizing tank and a high-temperature vulcanizing device using the same, the high-temperature vulcanizing tank comprises a box body, a plurality of heating devices and an isolating device, the plurality of heating devices are arranged in the box body, a heating channel is enclosed by the plurality of heating devices, and the isolating device is arranged in the heating channel, so that the heating channel is communicated with the box body. The conveying channel formed in the isolation device is used as an input and output channel of the silicone tube, so that when the heating device is used for vulcanizing the silicone tube, generated vulcanized products are blocked by the isolation device and are prevented from being diffused and attached to the heating device, and the vulcanized products are prevented from corroding the heating device.
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Description

Technical Field

[0001] The utility model relates to the technical field of vulcanization equipment for silicone tube production, in particular to a high-temperature vulcanization tank and a high-temperature vulcanization device using the same. Background Art

[0002] A vulcanizing tank is a piece of equipment used for rubber molding.

[0003] In the existing equipment structure of the vulcanization tank, a vulcanization space is provided, and a heating device and a cooling device for cooling the heating device are arranged on the periphery of the vulcanization space. During the vulcanization process using the vulcanization tank, since the heating device is arranged close to the vulcanization space, vulcanization products will be generated during the vulcanization of the rubber product. The vulcanization products will adhere to the heating device, which will cause corrosion of the heating device and affect the use effect and service life of the equipment.

[0004] Therefore, solutions are urgently needed for the above problems. Utility Model Content

[0005] The utility model aims to provide a high-temperature vulcanization tank and a high-temperature vulcanization device using the same, wherein the vulcanization space and the heating device are isolated by an isolation device to prevent the vulcanization products from adhering to the heating device, and the structure is simple and practical.

[0006] In order to achieve the above purpose, the technical solutions of the utility model include:

[0007] As one aspect of the present application, a high temperature vulcanization tank comprises:

[0008] The box body has an inlet for feeding the silicone tube in and an outlet for feeding the silicone tube out at the upper end and the lower end of the box body respectively;

[0009] A plurality of heating devices are arranged in the box, the plurality of heating devices are arranged at intervals from each other and the plurality of heating devices surround a heating channel;

[0010] An isolation device, the isolation device is arranged in the heating channel, a conveying channel is constructed in the isolation device, the input end of the conveying channel is aligned with the inlet on the box body, and the output end of the conveying channel is aligned with the outlet on the box body;

[0011] The silicone tube is input from the inlet of the box to the conveying channel in the isolation device, and is output from the outlet of the box after being heated and vulcanized by the heating device.

[0012] Compared with the prior art, a high-temperature vulcanization tank of the present application includes a box body, a plurality of heating devices and an isolation device. The plurality of heating devices are arranged in the box body, and a heating channel is surrounded by the plurality of heating devices. By arranging the isolation device in the heating channel, the conveying channel constructed in the isolation device is used as the input and output channel of the silicone tube, so that when the silicone tube is vulcanized by the heating device, the generated vulcanization product is blocked by the isolation device to prevent it from diffusing and adhering to the heating device, thereby preventing the vulcanization product from corroding the heating device.

[0013] In the present application, the isolation device comprises:

[0014] An upper base and a lower base, wherein the upper base and the lower base are respectively fixedly mounted on the upper end and the lower end of the box, and the upper base is aligned with the inlet on the box, and the lower base is aligned with the outlet on the box;

[0015] An isolation tube, wherein the upper end of the isolation tube is mounted on an upper base, and the lower end of the isolation tube is mounted on a lower base.

[0016] Furthermore, the isolation tube is a quartz glass tube.

[0017] In the present application, the heating device comprises:

[0018] A plurality of heating slots are installed in the box body, and the heating channel is formed by the plurality of heating slots arranged at intervals, and a plurality of installation channels are constructed on one side of each heating slot close to the heating channel;

[0019] A plurality of radiation tubes are respectively installed through corresponding installation channels and fixed in the box.

[0020] Furthermore, a water flow channel is configured in the heating tank;

[0021] The water flow channel is used to connect to an external water source, and the heating tank is cooled by directing water through the water flow channel.

[0022] Furthermore, the heating tank is made of 1050 aluminum material.

[0023] In this application, the box includes:

[0024] An outer cover, wherein a receiving cavity is formed in the outer cover, and a plurality of heating devices and an isolation device are installed in the receiving cavity, wherein the outer cover comprises a left cover body and a right cover body, and the left cover body and the right cover body are connected by a hinge;

[0025] An upper sealing plate and a lower sealing plate, wherein the upper sealing plate is arranged above the outer cover and has an inlet for the silicone tube to be introduced, and the lower sealing plate is arranged below the outer cover and has an outlet for the silicone tube to be sent out.

[0026] As a second aspect of the present application, a high temperature vulcanization device comprises:

[0027] frame;

[0028] As in the above-mentioned high temperature vulcanization tank, the high temperature vulcanization tank is installed on a frame;

[0029] A lifting device, which is installed on the frame and is used to move the high-temperature vulcanization tank up and down;

[0030] A water cooling device is installed on the frame and is used to cool the high-temperature vulcanization tank.

[0031] Furthermore, the lifting device comprises:

[0032] A crossbeam, one side of which is provided with the high temperature vulcanization tank;

[0033] A screw rod, wherein the screw rod is movably mounted on the frame, and one end of the screw rod is connected to the crossbeam;

[0034] A guide rod is provided partially through the cross beam and the upper end and the lower end of the guide rod are fixed on the frame.

[0035] Furthermore, the water cooling device comprises:

[0036] A water inlet pipeline, a water pump is arranged on the water inlet path of the water inlet pipeline, and two ends of the water inlet pipeline are respectively connected to the water tank and the inlet end of the water flow channel constructed in the heating tank;

[0037] A water outlet pipeline, a heat exchanger is arranged on the water outlet path of the water outlet pipeline, and two ends of the water outlet pipeline are respectively connected to the outlet end of the water flow channel constructed in the heating tank and the water tank.

[0038] In order to better understand and implement the present invention, the present invention is described in detail below with reference to the accompanying drawings. BRIEF DESCRIPTION OF THE DRAWINGS

[0039] Figure 1 Schematic diagram of the structure of a high-temperature vulcanization tank in this embodiment;

[0040] Figure 2 is a structural cross-sectional view of a high-temperature vulcanization tank in this embodiment;

[0041] Figure 3 is a structural cross-sectional view of a high-temperature vulcanization tank in this embodiment;

[0042] Figure 4 This is a schematic diagram of the structure of an indicating heating tank in a high-temperature vulcanization tank in this embodiment;

[0043] Figure 5It is a structural schematic diagram of a high-temperature vulcanization device in this embodiment. DETAILED DESCRIPTION

[0044] In order to better illustrate the present invention, the present invention is further described in detail below with reference to the accompanying drawings.

[0045] It should be clear that the described embodiments are only part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the embodiments of the present application.

[0046] The terms used in the embodiments of the present application are only for the purpose of describing specific embodiments, and are not intended to limit the embodiments of the present application. The singular forms of "a", "said" and "the" used in the embodiments of the present application and the appended claims are also intended to include plural forms, unless the context clearly indicates other meanings. It should also be understood that the term "and / or" used herein refers to and includes any or all possible combinations of one or more associated listed items.

[0047] When the following description refers to the drawings, unless otherwise indicated, the same numbers in different drawings represent the same or similar elements. The embodiments described in the following exemplary embodiments do not represent all embodiments consistent with the present application. On the contrary, they are merely examples of devices and methods consistent with some aspects of the present application as detailed in the attached claims. In the description of the present application, it should be understood that the terms "first", "second", "third", etc. are only used to distinguish similar objects, and do not have to be used to describe a specific order or sequence, nor can they be understood as indicating or implying relative importance. For those of ordinary skill in the art, the specific meanings of the above terms in the present application can be understood according to the specific circumstances.

[0048] In addition, in the description of this application, unless otherwise specified, "plurality" means two or more. "And / or" describes the association relationship of associated objects, indicating that three relationships may exist. For example, A and / or B can mean: A exists alone, A and B exist at the same time, and B exists alone. The character " / " generally indicates that the associated objects are in an "or" relationship.

[0049] The following is a specific example. Figure 1 and Figure 2 As shown, a high temperature vulcanization tank is provided, comprising:

[0050] The box body 1 is cylindrical, and an inlet 101 for feeding the silicone tube in and an outlet 102 for feeding the silicone tube out are respectively provided at the upper end and the lower end of the box body 1;

[0051] A plurality of heating devices 2, the heating devices 2 are plate-shaped as a whole, and the plurality of heating devices 2 are arranged in the box body 1, and the upper end of the heating device 2 and the lower end of the heating device 2 are respectively fixedly connected to the upper end of the box body 1 and the lower end of the box body 1, thereby stably fixing the heating devices 2, and in addition, the plurality of heating devices 2 are arranged at intervals from each other and the plurality of heating devices 2 surround a heating channel 201;

[0052] The isolation device 3 is arranged in the heating channel 201, and a conveying channel 301 is constructed in the isolation device 3. The input end of the conveying channel 301 is aligned with the inlet 101 on the box body 1, and the output end of the conveying channel 301 is aligned with the outlet 102 on the box body 1. The silicone tube is input from the inlet 101 of the box body 1 to the conveying channel 301 in the isolation device 3, and is output from the outlet 102 of the box body 1 after being heated and vulcanized by the heating device 2.

[0053] A high-temperature vulcanization tank in this embodiment includes a box body 1, a plurality of heating devices 2 and an isolation device 3. The plurality of heating devices 2 are arranged in the box body 1, and a heating channel 201 is surrounded by the plurality of heating devices 2. By arranging the isolation device 3 in the heating channel 201, a conveying channel 301 constructed in the isolation device 3 is used as an input and output channel of the silicone tube, so that when the silicone tube is vulcanized by the heating device 2, the generated vulcanization product is blocked by the isolation device 3 to prevent it from diffusing and adhering to the heating device 2, thereby preventing the vulcanization product from corroding the heating device 2.

[0054] In this embodiment, if Figure 2 and Figure 3 As shown, the isolation device 3 comprises:

[0055] An upper base 31 and a lower base 32, wherein the upper base 31 and the lower base 32 are respectively fixedly mounted on the upper end of the box body 1 and the lower end of the box body 1, and the upper base 31 is aligned with the inlet 101 on the box body 1, and the lower base 32 is aligned with the outlet 102 on the box body 1;

[0056] The isolation tube 33 has an upper end mounted on the upper base 31 and a lower end mounted on the lower base 32 .

[0057] Preferably, the isolation tube 33 is a quartz glass tube. The quartz glass tube has the characteristics of high temperature resistance and corrosion resistance, and does not react with other acidic substances. Based on the high temperature vulcanization tank in this embodiment, the vulcanization products produced by its vulcanization application are mostly acidic substances, so the quartz glass tube is preferably used.

[0058] In this embodiment, if Figure 2 and Figure 3 and Figure 4As shown, the heating device 2 comprises:

[0059] A plurality of heating slots 21 are installed in the box body 1, and the heating channel 201 is formed by the plurality of heating slots 21 arranged at intervals, and a plurality of installation channels 210 are constructed on one side of each heating slot 21 close to the heating channel 201;

[0060] The plurality of radiation tubes 22 are respectively passed through corresponding installation channels 210 and fixed in the box body 1 for installation.

[0061] In application, the radiation tube 22 is used to generate heat and transfer it to the heating tank 21. The heating tank 21 is heated and evenly diffuses the heat and transfers it to the silicone tube in the isolation device 3, so that the silicone tube can be evenly heated.

[0062] In addition, in order to prevent the heating tank 21 from being overheated, a water flow channel 211 is constructed in the heating tank 21 ; the water flow channel 211 is used to connect to an external water source, and the heating tank 21 is cooled by guiding water through the water flow channel 211 .

[0063] Preferably, the heating tank 21 is made of 1050 aluminum material because the 1050 aluminum material has the characteristics of corrosion resistance and good thermal conductivity.

[0064] In this embodiment, if Figure 1 As shown, the box 1 includes:

[0065] An outer cover, wherein a receiving cavity is formed in the outer cover, and a plurality of heating devices 2 and an isolating device 3 are installed in the receiving cavity. The outer cover comprises a left cover body 111 and a right cover body 112, and the left cover body 111 and the right cover body 112 are connected by a hinge, so that the receiving cavity can be opened or closed. When the outer cover is closed, the internal work of the high-temperature vulcanization tank can be isolated from the outside world. When the outer cover is opened, the user can remove the isolating device 3 such as a quartz glass tube for cleaning or replacement;

[0066] An upper sealing plate 121 and a lower sealing plate 122, wherein the upper sealing plate 121 is arranged above the outer cover and has an inlet 101 for the silicone tube to be introduced, and the lower sealing plate 122 is arranged below the outer cover and has an outlet 102 for the silicone tube to be sent out.

[0067] In this embodiment, for the application of the high temperature vulcanization tank in the equipment, such as Figure 5 As shown, a high temperature vulcanization device is provided, comprising:

[0068] A frame 200 and the high temperature vulcanization tank 100 as described above, wherein the high temperature vulcanization tank is mounted on the frame 200;

[0069] A lifting device 300, wherein the lifting device 300 is installed on the frame 200, and the lifting device 300 is used to move the high-temperature vulcanization tank up and down; a water cooling device 400, wherein the water cooling device 400 is installed on the frame 200, and the water cooling device 400 is used to cool the high-temperature vulcanization tank.

[0070] Preferably, the lifting device 300 comprises:

[0071] A crossbeam 301, wherein the high temperature vulcanization tank is arranged on one side of the crossbeam 301;

[0072] A screw rod 302, wherein the screw rod 302 is movably mounted on the frame 200, and one end of the screw rod 302 is connected to the crossbeam 301;

[0073] The guide rod 303 passes through a portion of the cross beam 301 and the upper and lower ends of the guide rod 303 are fixed on the frame 200 .

[0074] The water cooling device 400 comprises:

[0075] A water inlet pipeline, a water pump 401 is arranged on the water inlet path of the water inlet pipeline, and two ends of the water inlet pipeline are respectively connected to a water tank 403 and an inlet 101 end of a water flow channel 211 constructed in the heating tank 21;

[0076] A water outlet pipeline, a heat exchanger 402 is arranged on the water outlet path of the water outlet pipeline, and two ends of the water outlet pipeline are respectively connected to the outlet 102 end of the water flow channel 211 constructed in the heating tank 21 and the water tank 403.

[0077] The water in the water tank 403 is collected by the water pump 401 to the water flow channel 211. After the heating tank 21 is cooled, the water passes through the exchanger for heat exchange and flows back to the water tank 403 to cool the heating tank 21.

[0078] According to the disclosure and teaching of the above description, the technical personnel in the field to which the utility model belongs can also change and modify the above implementation. Therefore, the utility model is not limited to the specific implementation methods disclosed and described above, and some modifications and changes to the utility model should also fall within the scope of protection of the claims of the utility model. In addition, although some specific terms are used in this specification, these terms are only for the convenience of description and do not constitute any limitation to the utility model.

Claims

1. A high temperature vulcanization tank, characterized in that: include: The box body has an inlet for feeding the silicone tube in and an outlet for feeding the silicone tube out at the upper end and the lower end of the box body respectively; A plurality of heating devices are arranged in the box, the plurality of heating devices are arranged at intervals from each other and the plurality of heating devices surround a heating channel; An isolation device, the isolation device is arranged in the heating channel, a conveying channel is constructed in the isolation device, the input end of the conveying channel is aligned with the inlet on the box body, and the output end of the conveying channel is aligned with the outlet on the box body; The silicone tube is input from the inlet of the box to the conveying channel in the isolation device, and is output from the outlet of the box after being heated and vulcanized by the heating device.

2. The high temperature vulcanization tank according to claim 1, characterized in that: The isolation device comprises: An upper base and a lower base, wherein the upper base and the lower base are respectively fixedly mounted on the upper end and the lower end of the box, and the upper base is aligned with the inlet on the box, and the lower base is aligned with the outlet on the box; an isolation tube, wherein the upper end of the isolation tube is mounted on the upper base, and the lower end of the isolation tube is mounted on the lower base.

3. The high temperature vulcanization tank according to claim 2, characterized in that: The isolation tube is a quartz glass tube.

4. The high temperature vulcanization tank according to claim 1, characterized in that: The heating device comprises: A plurality of heating slots are installed in the box body, and the heating channel is formed by the plurality of heating slots arranged at intervals, and a plurality of installation channels are constructed on one side of each heating slot close to the heating channel; A plurality of radiation tubes are respectively installed through corresponding installation channels and fixed in the box.

5. The high temperature vulcanization tank according to claim 4, characterized in that: A water flow channel is configured in the heating tank; The water flow channel is used to connect to an external water source, and the heating tank is cooled by directing water through the water flow channel.

6. The high temperature vulcanization tank according to claim 4, characterized in that: The heating tank is made of 1050 aluminum material.

7. The high temperature vulcanization tank according to claim 1, characterized in that: The box body comprises: An outer cover, wherein a receiving cavity is formed in the outer cover, and a plurality of heating devices and an isolation device are installed in the receiving cavity, wherein the outer cover comprises a left cover body and a right cover body, and the left cover body and the right cover body are connected by a hinge; An upper sealing plate and a lower sealing plate, wherein the upper sealing plate is arranged above the outer cover and has an inlet for the silicone tube to be introduced, and the lower sealing plate is arranged below the outer cover and has an outlet for the silicone tube to be sent out.

8. A high temperature vulcanization device, characterized in that: include: frame; The high temperature vulcanization tank according to any one of claims 1 to 7, wherein the high temperature vulcanization tank is mounted on a frame; a lifting device, wherein the lifting device is mounted on the frame, and the lifting device is used to move the high temperature vulcanization tank up and down; A water cooling device is installed on the frame and is used to cool the high-temperature vulcanization tank.

9. The high temperature vulcanization device according to claim 8, characterized in that: The lifting device comprises: A crossbeam, one side of which is provided with the high temperature vulcanization tank; A screw rod, wherein the screw rod is movably mounted on the frame, and one end of the screw rod is connected to the crossbeam; A guide rod is provided partially through the cross beam and the upper end and the lower end of the guide rod are fixed on the frame.

10. The high temperature vulcanization device according to claim 8, characterized in that: The water cooling device comprises: A water inlet pipeline, a water pump is arranged on the water inlet path of the water inlet pipeline, and two ends of the water inlet pipeline are respectively connected to the water tank and the inlet end of the water flow channel constructed in the heating tank; A water outlet pipeline, a heat exchanger is arranged on the water outlet path of the water outlet pipeline, and two ends of the water outlet pipeline are respectively connected to the outlet end of the water flow channel constructed in the heating tank and the water tank.