Laminating device for wear-resistant decorative plate
By designing the coating mechanism and shearing mechanism of the wear-resistant decorative plate coating device, the problems of inconvenient coating of decorative plates of different thicknesses and difficulty in cutting excess coatings in the prior art are solved, and high-quality coating and flat shearing effects are achieved.
Patent Information
- Application Number
- CN202323397786.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2023-12-13
- Publication Date
- 2025-02-28
- Estimated Expiration
- 2033-12-13
AI Technical Summary
The existing decorative plate coating devices do not easily coat decorative plates of different thicknesses, and do not easily shear the excess coating, affecting the quality of the coating.
A wear-resistant decorative panel coating device is designed, including a coating mechanism and a shear mechanism. The coating mechanism uses an electric push rod and a heating rod to coat the decorative panels of different thicknesses, and prevents the coating from being damaged by the compression roller and the movable plate. The shearing mechanism achieves flat shearing of the excess coating through a tie rod and a cutter.
The device can be applied to decorative panels of different thicknesses, improves the applicability and quality of the coating, and the shear mechanism is simple to operate and the cut is flat, avoiding the problems of uneven coating and shear difficulties.
Smart Images

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Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of plate coating, and in particular relates to a coating device for a wear-resistant decorative plate. Background Art
[0002] Decorative board is a kind of man-made board. It is a thermosetting laminated plastic made of a variety of special papers after chemical treatment and high-temperature and high-pressure adhesive. The surface has various wood grains or patterns, bright and smooth, bright and beautiful colors, and has good physical properties such as high wear resistance, heat resistance, cold resistance, and fire resistance. In the production of commonly used building decorative boards, the base board needs to be coated after forming to protect the surface of the board during transportation.
[0003] Existing decorative board laminating devices usually adopt a roller laminating method during the conveying process of the decorative boards, which is suitable for laminating decorative boards of the same thickness, has poor applicability, and requires manual shearing of excess laminating after laminating, which easily results in uneven cuts and affects the laminating quality.
[0004] Therefore, a wear-resistant decorative plate laminating device is needed to solve the problems in the prior art that the laminating device is not easy to laminate decorative plates of different thicknesses and is not easy to shear excess laminating films. Utility Model Content
[0005] The utility model aims to provide a wear-resistant decorative plate coating device to solve the problems raised in the above-mentioned background technology.
[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a wear-resistant decorative plate coating device comprises a base, a placing platform is fixedly connected between the inner walls at both ends of the base, the top surface of the placing platform is provided with a groove, a movable plate is movably embedded in the groove, and suction cups are fixedly connected to the four corners of the top surface of the movable plate, and slide blocks are slidably installed at both ends of the top surface of the base, one of the two side walls of the slide block is fixedly connected, the guide rod slidably passes through the slide block located in the same slide block, and a reciprocating screw rod is rotatably connected between the other two side walls of the slide block, and the reciprocating screw rod threadably passes through the slide block located in the same slide block, the outer wall of one side of the base is fixedly connected to a motor, the output end of the motor passes through the base and is coaxially fixedly connected to one end of the reciprocating screw rod, a coating mechanism is provided on the base, and a shearing mechanism is provided on the base.
[0007] What needs to be explained in the scheme is that the coating mechanism comprises a U-shaped frame, the bottom surfaces of the two vertical arms of the U-shaped frame are respectively fixedly connected to the top surfaces of the two sliders, an electric push rod is fixedly connected to the center of the top surface of the U-shaped frame, the output end of the electric push rod passes through the top surface of the U-shaped frame and is fixedly connected to a movable plate, two parallel fixed plates are fixedly connected to the outer wall of one side of the movable plate, a rotating shaft is rotatably connected between the opposite ends of the two fixed plates, a coating cylinder is tightly sleeved on the outer surface of the rotating shaft, a plurality of heating rods in annular sections are installed on the inner wall of the coating cylinder, and a pressure roller is rotatably embedded in the bottom surface of the movable plate.
[0008] It is further worth explaining that the shearing mechanism includes a mounting box, an outer wall on one side of the mounting box is fixedly connected to an outer wall on one side of the movable plate, the inner cavity of the mounting box is slidably connected to a mounting plate, the bottom surface of the mounting plate is fixedly connected to a cutter, the bottom surface of the mounting box is provided with a movable groove that cooperates with the cutter, the four corners of the bottom surface of the mounting plate are fixedly connected to first springs, the bottom ends of the four first springs are fixedly connected to the bottom surface of the inner cavity of the mounting box, the outer wall at one end of the mounting plate is fixedly connected to a pull rod, and the outer wall at one end of the mounting box is provided with a through groove for the pull rod to move.
[0009] It should be further explained that second springs are fixedly connected at the four corners of the bottom surface of the groove, the tops of the four second springs are fixedly connected to the bottom surface of the movable plate, the bottom surface of the movable plate is fixedly connected with a flange, and the tops of the four side walls of the groove are provided with buckle edges for limiting the flange from falling out.
[0010] As a preferred embodiment, the length of the coating cylinder is the same as the width of the placement table, the horizontal height of the coating cylinder is higher than the horizontal height of the pressure roller, the length of the pressure roller is the same as the width of the placement table, the bottom surface of the mounting box is flush with the bottom of the pressure roller, and the length of the cutter is the same as the length of the coating cylinder.
[0011] As a preferred embodiment, the length of the base is greater than the length of the placement table, and the outer wall of the flange is slidably fitted with the inner wall of the groove.
[0012] Compared with the prior art, the wear-resistant decorative plate laminating device provided by the utility model has at least the following beneficial effects:
[0013] (1) Through the action of the laminating mechanism, the electric push rod pushes the laminating cylinder to move downward, which can be suitable for decorative panels of different thicknesses. The heating rod heats the laminating cylinder to facilitate the laminating of the decorative panels. The pressing roller compacts the decorative panels after lamination to improve the laminating effect. Through the cooperation of the movable plate and the second spring, the decorative panels are buffered to prevent the pressing roller from over-squeezing the decorative panels and causing damage to the laminating. The laminating effect is good and the applicability is strong, which effectively avoids the problem that the laminating device is difficult to laminate decorative panels of different thicknesses.
[0014] (2) Through the action of the shearing mechanism, the pull rod is pulled downward to drive the mounting plate to move downward, so that the cutter moves downward through the movable groove to shear the coating. The cut is smooth, and the cutter is reset by the first spring after shearing. The operation is simple and easy to use, and the problem that the coating device is difficult to shear excess coating is effectively avoided. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0016] Figure 2 This is a schematic diagram of the front cross-sectional structure of the U-shaped frame of the utility model;
[0017] Figure 3 This is a schematic diagram of the front cross-sectional structure of the installation box of the utility model;
[0018] Figure 4 It is a schematic diagram of the structure of the placement table and the movable plate of the utility model.
[0019] In the figure: 1. base; 2. placing table; 3. groove; 4. movable plate; 5. laminating mechanism; 51. U-shaped frame; 52. electric push rod; 53. moving plate; 54. fixed plate; 55. rotating shaft; 56. laminating cylinder; 57. heating rod; 58. pressing roller; 6. shearing mechanism; 61. mounting box; 62. mounting plate; 63. cutting knife; 64. movable groove; 65. first spring; 66. pulling rod; 67. through groove; 7. suction cup; 8. slide groove; 9. slider; 10. guide rod; 11. reciprocating screw rod; 12. motor; 13. second spring; 14. flange; 15. buckle edge. DETAILED DESCRIPTION
[0020] The present invention will be further described below in conjunction with the embodiments.
[0021] See also Figure 1-4 The utility model provides a coating device for wear-resistant decorative panels, including a base 1, a placing platform 2 is fixedly connected between the inner walls at both ends of the base 1, a groove 3 is provided on the top surface of the placing platform 2, a movable plate 4 is movably embedded in the groove 3, and suction cups 7 are fixedly connected at the four corners of the top surface of the movable plate 4, a slide groove 8 is provided at both ends of the top surface of the base 1, a slider 9 is slidably installed in the slide groove 8, a guide rod 10 is fixedly connected between the two side walls of one slide groove 8, the guide rod 10 slides through the slider 9 located in the same slide groove 8, a reciprocating screw rod 11 is rotatably connected between the two side walls of the other slide groove 8, the reciprocating screw rod 11 threadedly penetrates the slider 9 located in the same slide groove 8, a motor 12 is fixedly connected to the outer wall on one side of the base 1, the output end of the motor 12 penetrates the base 1 and is coaxially fixedly connected to one end of the reciprocating screw rod 11, a coating mechanism 5 is arranged on the base 1, and a shearing mechanism 6 is arranged on the base 1.
[0022] Further Figure 1 and Figure 2 As shown, it is worth explaining in detail that the laminating mechanism 5 comprises a U-shaped frame 51, the bottom surfaces of the two vertical arms of the U-shaped frame 51 are respectively fixedly connected to the top surfaces of the two sliders 9, an electric push rod 52 is fixedly connected to the center of the top surface of the U-shaped frame 51, the output end of the electric push rod 52 passes through the top surface of the U-shaped frame 51 and is fixedly connected to a movable plate 53, two parallel fixed plates 54 are fixedly connected to the outer wall of one side of the movable plate 53, a rotating shaft 55 is rotatably connected between the opposite ends of the two fixed plates 54, a laminating cylinder 56 is tightly sleeved on the outer surface of the rotating shaft 55, a plurality of heating rods 57 in annular sections are installed on the inner wall of the laminating cylinder 56, the heating rods 57 can heat the laminating cylinder 56, so as to facilitate the laminating of the decorative plate, and a pressing roller 58 is rotatably embedded in the bottom surface of the movable plate 53.
[0023] Further Figure 1 and Figure 3 As shown, it is worth specifically explaining that the shearing mechanism 6 includes a mounting box 61, an outer wall on one side of the mounting box 61 is fixedly connected to an outer wall on one side of the movable plate 53, a mounting plate 62 is slidably connected to the inner cavity of the mounting box 61, a cutter 63 is fixedly connected to the bottom surface of the mounting plate 62, a movable groove 64 cooperating with the cutter 63 is provided on the bottom surface of the mounting box 61, first springs 65 are fixedly connected to the four corners of the bottom surface of the mounting plate 62, the bottom ends of the four first springs 65 are fixedly connected to the bottom surface of the inner cavity of the mounting box 61, a pull rod 66 is fixedly connected to the outer wall at one end of the mounting plate 62, and a through groove 67 for the pull rod 66 to move is provided on the outer wall at one end of the mounting box 61.
[0024] Further Figure 1 , Figure 2 and Figure 4 As shown, it is worth explaining in detail that the second springs 13 are fixedly connected at the four corners of the bottom surface of the groove 3, the top ends of the four second springs 13 are fixedly connected to the bottom surface of the movable plate 4, the bottom surface of the movable plate 4 is fixedly connected with a flange 14, and the tops of the four side walls of the groove 3 are provided with buckle edges 15 for limiting the flange 14 from falling out.
[0025] This solution has the following working process: when the staff is laminating the decorative panel, they first place the decorative panel above the movable panel 4 and fix the decorative panel with four suction cups 7 to avoid the problem that the decorative panel moves during the laminating process and affects the laminating effect. Then, the film head on the laminating cylinder 56 is covered on one end of the decorative panel, and the electric push rod 52 and the heating rod 57 are turned on. The electric push rod 52 pushes the movable plate 53 to move downward, thereby causing the pressure roller 58 to move downward. When the pressure roller 58 is flush with the top surface of the decorative panel, the motor 12 is turned on. The rotation of the motor 12 drives the reciprocating screw 11 to rotate, and drives the slider 9 to move in the slide groove 8 through the action of the thread, thereby pushing the laminating cylinder 56 to move. At the same time, the heating rod 57 can heat the laminating cylinder 56, which is convenient for laminating the decorative panel and realizes the laminating operation of the decorative panel.
[0026] When the laminating mechanism 5 moves from one end of the slide groove 8 to the other end, the laminating operation of the decorative panel is completed. At this time, the shearing mechanism 6 is located at the edge of the decorative panel. Pulling the pull rod 66 downward drives the mounting plate 62 to move downward, and then drives the cutter 63 to move downward in the movable groove 64 to shear the lamination. The operation is simple and the incision is smooth, thereby improving the lamination quality of the decorative panel.
[0027] According to the above working process, it can be known that: through the action of the laminating mechanism 5, the electric push rod 52 pushes the laminating cylinder 56 to move downward, which can be suitable for decorative panels of different thicknesses. The heating rod 57 heats the laminating cylinder 56 to facilitate the laminating of the decorative panels. The pressing roller 58 compacts the decorative panels after lamination to improve the laminating effect. Through the cooperation of the movable plate 4 and the second spring 13, the decorative panels are buffered to prevent the pressing roller 58 from excessively squeezing the decorative panels and causing damage to the lamination. The laminating effect is good and the applicability is strong, which effectively avoids the problem that the laminating device is not easy to laminar decorative panels of different thicknesses.
[0028] Through the action of the shearing mechanism 6, the pull rod 66 is pulled downward to drive the mounting plate 62 to move downward, so that the cutter 63 moves downward through the movable groove 64 to shear the coating, and the incision is smooth. After shearing, the cutter 63 is reset by the first spring 65. The operation is simple and easy to use, and the problem that the coating device is difficult to shear excess coating is effectively avoided.
[0029] Further Figure 1 and Figure 2 As shown, it is worth explaining in detail that the length of the coating tube 56 is the same as the width of the placement table 2, and the horizontal height of the coating tube 56 is higher than the horizontal height of the pressure roller 58, ensuring the normal use of the coating tube 56. The length of the pressure roller 58 is the same as the width of the placement table 2, which is convenient for compacting the decorative panel after coating and improving the coating effect. The bottom surface of the installation box 61 is flush with the bottom of the pressure roller 58, and the length of the cutter 63 is the same as the length of the coating tube 56, which is convenient for cutting excess coating.
[0030] Further Figure 1 and Figure 4 As shown, it is worth explaining in detail that the length of the base 1 is greater than the length of the placement table 2. After the laminating mechanism 5 performs the laminating operation, it is ensured that the shearing mechanism 6 can shear the excess film, and the outer wall of the flange 14 slides and fits with the inner wall of the groove 3, so that the movable plate 4 slides in the groove 3 to achieve a buffering effect, avoiding excessive extrusion between the decorative plate and the clamping roller 58, thereby avoiding damage to the membrane structure and enhancing the laminating effect.
[0031] In summary: when the staff is laminating the decorative panel, they first place the decorative panel above the movable panel 4 and fix the decorative panel with four suction cups 7 to avoid the problem that the decorative panel moves during the laminating process and affects the laminating effect. Then, the film head on the laminating cylinder 56 is covered on one end of the decorative panel, and the electric push rod 52 and the heating rod 57 are turned on. The electric push rod 52 pushes the movable plate 53 to move downward, thereby causing the pressure roller 58 to move downward. When the pressure roller 58 is flush with the top surface of the decorative panel, the motor 12 is turned on. The rotation of the motor 12 drives the reciprocating screw 11 to rotate, and drives the slider 9 to move in the slide groove 8 through the action of the thread, thereby pushing the laminating cylinder 56 to move. At the same time, the heating rod 57 can heat the laminating cylinder 56, which is convenient for laminating the decorative panel and realizes the laminating operation of the decorative panel, effectively avoiding the problem that the laminating device is not easy to laminar decorative panels of different thicknesses.
[0032] When the laminating mechanism 5 moves from one end of the slide groove 8 to the other end, the laminating operation of the decorative panel is completed. At this time, the shearing mechanism 6 is located at the edge of the decorative panel, and the pull rod 66 is pulled downward to drive the mounting plate 62 to move downward, thereby driving the cutter 63 to move downward in the movable groove 64 to shear the laminating film. The operation is simple and the incision is smooth, which improves the laminating quality of the decorative panel and effectively avoids the problem that the laminating device is difficult to shear excess laminating film.
[0033] The electric push rod 52, the heating rod 57 and the motor 12 can be purchased on the market. The electric push rod 52, the heating rod 57 and the motor 12 are equipped with a power supply, which is a mature technology in this field and has been fully disclosed, so they are not repeated in the specification.
Claims
1. A wear-resistant decorative plate coating device, comprising a base (1), a placing platform (2) fixedly connected between the inner walls at both ends of the base (1), a groove (3) provided on the top surface of the placing platform (2), a movable plate (4) movably embedded in the groove (3), suction cups (7) fixedly connected at the four corners of the top surface of the movable plate (4), a slide groove (8) provided at both ends of the top surface of the base (1), a slider (9) slidably installed in the slide groove (8), one of the two side walls of the slide groove (8) fixedly connected to the slide groove (8), and a sliding block (9) fixedly installed in the sliding block (9) between the two side walls of the sliding block (8). A guide rod (10) is fixedly connected, the guide rod (10) slides through a slider (9) located in the same slide groove (8), a reciprocating screw rod (11) is rotatably connected between the two side walls of the other slide groove (8), the reciprocating screw rod (11) threadably penetrates the slider (9) located in the same slide groove (8), a motor (12) is fixedly connected to the outer wall of one side of the base (1), the output end of the motor (12) penetrates the base (1) and is coaxially fixedly connected to one end of the reciprocating screw rod (11), characterized in that: The base (1) is provided with a laminating mechanism (5), and the base (1) is provided with a shearing mechanism (6).
2. A wear-resistant decorative plate laminating device according to claim 1, characterized in that: The coating mechanism (5) comprises a U-shaped frame (51), the bottom surfaces of the two vertical arms of the U-shaped frame (51) are respectively fixedly connected to the top surfaces of the two sliders (9), an electric push rod (52) is fixedly connected to the center of the top surface of the U-shaped frame (51), the output end of the electric push rod (52) passes through the top surface of the U-shaped frame (51) and is fixedly connected to a movable plate (53), two parallel fixed plates (54) are fixedly connected to the outer wall of one side of the movable plate (53), a rotating shaft (55) is rotatably connected between the opposite ends of the two fixed plates (54), a coating cylinder (56) is tightly sleeved on the outer surface of the rotating shaft (55), a plurality of heating rods (57) in annular sections are installed on the inner wall of the coating cylinder (56), and a pressing roller (58) is rotatably embedded in the bottom surface of the movable plate (53).
3. A wear-resistant decorative plate coating device according to claim 2, characterized in that: The shearing mechanism (6) comprises a mounting box (61), the outer wall of one side of the mounting box (61) is fixedly connected to the outer wall of one side of the movable plate (53), the inner cavity of the mounting box (61) is slidably connected to a mounting plate (62), the bottom surface of the mounting plate (62) is fixedly connected to a cutter (63), the bottom surface of the mounting box (61) is provided with a movable groove (64) matching with the cutter (63), the four corners of the bottom surface of the mounting plate (62) are fixedly connected to first springs (65), the bottom ends of the four first springs (65) are fixedly connected to the bottom surface of the inner cavity of the mounting box (61), the outer wall of one end of the mounting plate (62) is fixedly connected to a pull rod (66), and the outer wall of one end of the mounting box (61) is provided with a through groove (67) for the pull rod (66) to move.
4. A wear-resistant decorative plate coating device according to claim 3, characterized in that: Second springs (13) are fixedly connected at the four corners of the bottom surface of the groove (3), the top ends of the four second springs (13) are fixedly connected to the bottom surface of the movable plate (4), the bottom surface of the movable plate (4) is fixedly connected to a flange (14), and buckle edges (15) are provided at the tops of the four side walls of the groove (3) to limit the flange (14) from coming out.
5. The wear-resistant decorative plate coating device according to claim 4, characterized in that: The length of the coating cylinder (56) is the same as the width of the placement table (2), the horizontal height of the coating cylinder (56) is higher than the horizontal height of the pressure roller (58), the length of the pressure roller (58) is the same as the width of the placement table (2), the bottom surface of the installation box (61) is flush with the bottom of the pressure roller (58), and the length of the cutter (63) is the same as the length of the coating cylinder (56).
6. The wear-resistant decorative plate coating device according to claim 5, characterized in that: The length of the base (1) is greater than the length of the placement platform (2), and the outer wall of the flange (14) is slidably fitted with the inner wall of the groove (3).