Rail grinding mechanism for railway transportation
By designing an automated track grinding mechanism, the problems of inefficiency and high cost of traditional polishing methods are solved, efficient automatic polishing of tracks is achieved, and the safety and efficiency of railway transportation are improved.
Patent Information
- Application Number
- CN202420742016.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-10
- Publication Date
- 2025-02-28
- Estimated Expiration
- 2034-04-10
AI Technical Summary
The traditional rail polishing method requires a lot of manpower and material resources, which is inefficient and costly, and cannot meet the efficient requirements of high-speed railway transportation for track maintenance.
A highly automated track grinding mechanism is designed, including a lifting assembly and a lateral moving assembly. The grinding assembly consists of a grinding head and a motor, and automatic grinding of the track is achieved through hydraulic cylinder and motor drive.
Through precise automatic grinding, unevenness and damage on the track surface can be effectively removed, vibration and noise during train operation can be reduced, safety and efficiency of railway transportation can be improved, and maintenance costs can be reduced.
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Figure CN222541175U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of rail grinding, in particular to a rail grinding mechanism used for railway transportation. Background Art
[0002] As an important national transportation system, the development of railway track maintenance technology is closely related to the development of railways themselves. China's railways have a history of more than 140 years since the opening of the Shanghai-Wusong Railway in 1876. During this long history, railway track maintenance technology has undergone a transformation from manual operation to mechanization and then to modern intelligent maintenance.
[0003] In the mid-20th century, with the advent of mechanized inspection technology, the efficiency of track maintenance work was significantly improved. In the 1960s, the application of computer technology made the data processing speed of track inspection equipment faster and more accurate. By the 1980s, track inspection technology had become very mature.
[0004] Entering the 21st century, with the development of high-speed railways, higher requirements have been put forward for track maintenance technology. On the road of "introducing, absorbing, digesting and re-innovating", China Railway has successfully "transformed" from a follower to a leader. In 2017, the Fuxing high-speed train with completely independent intellectual property rights was put into operation, marking the maturity and leading position of China's high-speed railway technology.
[0005] In terms of track maintenance, China Railway uses large-scale track maintenance machinery to carry out a series of maintenance operations such as tamping maintenance, rail grinding, and fastener maintenance to ensure the safe, stable and efficient operation of trains. Traditional track grinding methods usually require a lot of manpower and material resources, are inefficient and costly. Therefore, it is particularly urgent to develop a track grinding mechanism with a high degree of automation, simple operation and low maintenance cost.
[0006] In summary, the development of railway track maintenance technology not only reflects the progress of the railway transportation industry, but also reflects the profound impact of scientific and technological progress on railway maintenance work. The track grinding mechanism of the utility model is intended to further improve the maintenance efficiency and quality of railway tracks. Utility Model Content
[0007] The utility model provides a track grinding mechanism for railway transportation, which can grind the rails.
[0008] A rail grinding mechanism for railway transportation, comprising a lifting assembly, characterized in that: the lifting assembly is connected to a lateral moving assembly, and the lateral moving assembly is connected to a grinding assembly;
[0009] The grinding assembly comprises a grinding head and a motor 1, wherein the grinding head is fixed to the lower end of the output shaft of the motor 1, the motor 1 is fixed to the lower side of one end of a moving rod, and the moving rod is fixedly connected to the transverse moving assembly;
[0010] The lateral movement assembly includes the moving rod, a U-shaped cover, a chain, a motor 2, a sliding slot, a fixing bar, a rotating wheel 1, a rotating wheel 2, a rotating wheel 3 and an L-shaped fixing frame. One end of the moving rod is fixedly connected to the motor 1, and both ends of the moving rod are respectively fixedly connected to the U-shaped cover, and each of the U-shaped covers is respectively connected to the central axis of the rotating wheel 3 by a bearing. Two rotating wheels 3 are connected by the chain, and the chain is fixedly connected to the moving rod. One end of the central axis of the rotating wheel 3 away from the motor 1 is fixedly connected to the center of the rotating wheel 1, and the central rotating shaft of the rotating wheel 2 is connected to the L-shaped fixing frame. The rotating wheel 1 is connected to the rotating wheel 2 through a belt, and the central axis of the rotating wheel 2 is fixedly connected to the output shaft of the motor 2. The motor 2 is fixed to the L-shaped fixing frame, and the L-shaped fixing frame is connected to the lifting assembly.
[0011] As a further limitation of the present technical solution, the lifting assembly includes a hydraulic cylinder and a lifting rod, the upper end of the telescopic rod of the hydraulic cylinder is fixedly connected to the lifting rod, the lifting rod fixes the L-shaped fixing frame, and the hydraulic cylinder is fixed on the moving mechanism.
[0012] As a further limitation of the technical solution, the inner walls on both sides of the U-shaped cover away from the motor are respectively fixedly connected to the sliding slots, each of the sliding slots is respectively slidably connected to the fixing strips, and the two fixing strips are respectively fixedly connected to the two sides of the lifting rod.
[0013] As a further limitation of the present technical solution, the grinding head is square.
[0014] Compared with the prior art, the advantages and positive effects of the utility model are:
[0015] Through precise grinding, the unevenness and damage of the track surface can be effectively removed, the vibration and noise during train operation can be reduced, thereby improving the safety of railway transportation.
[0016] The automated design of the mechanism reduces the need for manual work and improves the efficiency of grinding operations.
[0017] Compared with the traditional manual grinding method, the use of this mechanism greatly reduces the maintenance cost. The design of the lifting component and the lateral moving component enables the mechanism to adapt to rails of different heights and positions, thereby enhancing the scope of application of the mechanism. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] The drawings described herein are used to provide a further understanding of the present application and constitute a part of the present application. The illustrative embodiments of the present application and their descriptions are used to explain the present application and do not constitute an improper limitation on the present application. Obviously, the drawings described below are only some embodiments of the present utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work. In the drawings:
[0019] Figure 1 The three-dimensional structure of the utility model is shown in FIG. Figure 1 ;
[0020] Figure 2 The three-dimensional structure of the utility model is shown in FIG. Figure 1 ;
[0021] Figure 3 The three-dimensional structure of the utility model is shown in FIG. Figure 3 .
[0022] In the figure: 1, moving rod, 2, U-shaped cover, 3, chain, 4, motor 2, 5, wheel 3, 6, hydraulic cylinder, 8, rail, 9, grinding head, 10, motor 1, 11, fixing bar, 12, sliding slot, 13, wheel 1, 14, wheel 2, 15, belt; 151, L-shaped fixing frame, 17, lifting rod. DETAILED DESCRIPTION
[0023] The following is combined with Figure 1-Figure 3 The utility model is further described with implementation modes.
[0024] Embodiment: A rail grinding mechanism for railway transportation, comprising a lifting assembly, characterized in that: the lifting assembly is connected to a lateral movement assembly, and the lateral movement assembly is connected to a grinding assembly;
[0025] The grinding assembly includes a grinding head 9 and a motor 10, wherein the grinding head 9 is fixed to the lower end of the output shaft of the motor 10, and the motor 10 is fixed to the lower side of one end of the moving rod 1, and the moving rod 1 is fixedly connected to the lateral moving assembly;
[0026] The lateral movement assembly includes the moving rod 1, a U-shaped cover 2, a chain 3, a motor 4, a sliding slot 12, a fixing bar 11, a rotating wheel 13, a rotating wheel 2 14, a rotating wheel 3 5 and an L-shaped fixing frame 151, one end of the moving rod 1 is fixedly connected to the motor 10, two ends of the moving rod 1 are respectively fixedly connected to the U-shaped cover 2, each of the U-shaped cover 2 is respectively connected to the central axis of the rotating wheel 3 5 by a bearing, two rotating wheels 3 5 are connected by the chain 3, the chain 3 is fixedly connected to the moving rod 1, one end of the central axis of the rotating wheel 3 5 away from the motor 10 is fixedly connected to the center of the rotating wheel 13, the central rotating shaft of the rotating wheel 2 14 is connected to the L-shaped fixing frame 151, the rotating wheel 13 is connected to the rotating wheel 2 14 by a belt 15, the central axis of the rotating wheel 2 14 is fixedly connected to the output shaft of the motor 2 4, the motor 2 4 fixes the L-shaped fixing frame 151, and the L-shaped fixing frame 151 is connected to the lifting assembly.
[0027] The inner walls on both sides of the U-shaped cover 2 away from the motor 10 are fixedly connected to the sliding slots 12 respectively, each of the sliding slots 12 is slidably connected to the fixing bars 11 respectively, and the two fixing bars 11 are fixedly connected to the two sides of the lifting rod 17 respectively.
[0028] The grinding head 9 is square.
[0029] The motor 2 4 is a stepping motor, which can drive the grinding component to move back and forth.
[0030] The working principle of the utility model is as follows: the hydraulic cylinder 6 of the device is fixed on the moving mechanism, so that the grinding head 9 is above the track, the lifting assembly controls the lifting of the lifting rod 17, and then adjusts the distance between the grinding assembly and the track 8, and the lateral moving assembly can realize the lateral movement of the grinding head 9. When in use, the output shaft of the motor 2 4 drives the rotating wheel 2 14 to rotate, the rotating wheel 2 14 drives the rotating wheel 1 13 to rotate through the belt 15, the rotating wheel 1 13 drives the rotating wheel 3 5 to rotate, the rotating wheel 3 5 drives another rotating wheel 3 5 to rotate through the chain 3, the chain 3 drives the moving rod 1 and the U-shaped cover 2 to move, the U-shaped cover 2 drives the sliding card slot 12 to move, and the sliding card slot 12 moves along the fixed strip 11, thereby enhancing the stability of the structure, and the grinding assembly moves to realize the position adjustment of the grinding head 9;
[0031] The grinding assembly includes a grinding head 9 and a motor 10. The grinding head 9 is square and fixed to the lower end of the output shaft of the motor 10. The motor 10 is fixed to the lower side of one end of the moving rod 1, and the grinding head 9 is driven by the rotation of the motor to grind the track 8;
[0032] The grinding head 9 is adjusted to contact the position of the rail to be ground, and the motor 2 10 is turned on to drive the grinding head 9 to rotate, so as to grind the upper surface of the rail.
[0033] Embodiment 2: Based on the rail grinding mechanism for railway transportation provided in the first embodiment of the present application, the second embodiment of the present application is a further elaboration of the first embodiment.
[0034] Specifically, the second embodiment of the present application provides a track grinding mechanism for railway transportation that is different in that it also includes the following features: the lifting assembly includes a hydraulic cylinder 6 and a lifting rod 17, the upper end of the telescopic rod of the hydraulic cylinder 6 is fixedly connected to the lifting rod 17, the lifting rod 17 fixes the L-shaped fixing frame 151, and the hydraulic cylinder 6 is fixed on a moving mechanism, which can be a cart or a tram.
[0035] The working principle of this embodiment is as follows: the lifting assembly includes a hydraulic cylinder 6 and a lifting rod 17, the hydraulic cylinder 6 is fixed on the base plate 7, the upper end of the telescopic rod thereof is fixedly connected to the lifting rod 17, and the lifting and lowering of the lifting rod 17 is controlled by the hydraulic system.
[0036] The above description is only an embodiment of the present invention, and does not limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made by using the contents of the specification and drawings of the present invention, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.
Claims
1. A rail grinding mechanism for railway transportation, comprising a lifting assembly, characterized in that: The lifting assembly is connected to the transverse moving assembly, and the transverse moving assembly is connected to the grinding assembly; the grinding assembly comprises a grinding head (9) and a motor 1 (10), the grinding head (9) is fixed to the lower end of the output shaft of the motor 1 (10), the motor 1 (10) is fixed to the lower side of one end of the moving rod (1), and the moving rod (1) is fixedly connected to the transverse moving assembly; The transverse moving assembly comprises a moving rod (1), a U-shaped cover (2), a chain (3), a second motor (4), a sliding slot (12), a fixing bar (11), a first rotating wheel (13), a second rotating wheel (14), a third rotating wheel (5) and an L-shaped fixing frame (151), one end of the moving rod (1) is fixedly connected to the first motor (10), two ends of the moving rod (1) are respectively fixedly connected to the U-shaped cover (2), each of the U-shaped covers (2) is respectively connected to the central axis of the third rotating wheel (5) by a bearing, and the two third rotating wheels (5) are connected by the chain (3). The chain (3) is fixedly connected to the moving rod (1), one end of the central axis of the rotating wheel three (5) away from the motor one (10) is fixedly connected to the center of the rotating wheel one (13), the central rotating axis of the rotating wheel two (14) is connected to the L-shaped fixing frame (151), the rotating wheel one (13) is connected to the rotating wheel two (14) through a belt (15), the central axis of the rotating wheel two (14) is fixedly connected to the output shaft of the motor two (4), the motor two (4) fixes the L-shaped fixing frame (151), and the L-shaped fixing frame (151) is connected to the lifting component.
2. A rail grinding mechanism for railway transportation according to claim 1, characterized in that: The lifting assembly comprises a hydraulic cylinder (6) and a lifting rod (17); the upper end of the telescopic rod of the hydraulic cylinder (6) is fixedly connected to the lifting rod (17); the lifting rod (17) is fixed to the L-shaped fixing frame (151); and the hydraulic cylinder (6) is fixed on the moving mechanism.
3. A rail grinding mechanism for railway transportation according to claim 2, characterized in that: The inner walls on both sides of the U-shaped cover (2) away from the motor (10) are respectively fixedly connected to the sliding slots (12), each of the sliding slots (12) is respectively slidably connected to the fixing strips (11), and the two fixing strips (11) are respectively fixedly connected to the two sides of the lifting rod (17).
4. A rail grinding mechanism for railway transportation according to claim 3, characterized in that: The grinding head (9) is square.