Quickly-inserted water drain valve
By designing a quick plug drain valve, the position of the end of the drain pipe is adjusted by using the rotating connection between the rotary body and the docking member, the problem of inaccurate positioning of the drain pipe in the fiber-wrapped air cylinder is solved, and an effective drainage function is achieved.
Patent Information
- Application Number
- CN202421450015.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-24
- Publication Date
- 2025-02-28
- Estimated Expiration
- 2034-06-24
AI Technical Summary
The fiber-wrapped air storage cylinder cannot position the end of the water drain pipe just to the bottom of the inner end of the air storage cylinder, resulting in poor water drainage function.
A quick-inserting water discharge valve is designed, including a rotary body, a docking member and a drain pipe, which is connected to the drain valve port of the air storage cylinder through the rotary body, and is rotatably connected to the rotary body by the docking member, adjust the position of the end of the drain pipe to ensure that it is positioned to the bottom end of the inside of the air storage cylinder.
The precise positioning of the end of the drain pipe is achieved, the effective drainage function of the fiber-wrapped air storage cylinder is ensured, and the problem of inaccurate positioning of the drain pipe in the prior art is solved.
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Figure CN222543582U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of automobile parts, and in particular to a quick-insert drain valve. Background Art
[0002] The air intake drying equipment of existing vehicle air cylinders cannot completely dehumidify, causing water to accumulate inside the air cylinder after long-term operation, affecting the work efficiency of parts and safety in winter use. Therefore, regular drainage is required.
[0003] Due to gravity flow, existing air cylinders require the drain valve to be located at the very bottom of the cylinder. However, placing the drain valve connector at the bottom of a fiber-wound air cylinder would interfere with the outer winding path, forcing the winding to proceed radially. This would prevent the winding of the end caps on both sides from being completed, resulting in poor end cap strength and a weak connection between the end caps and the cylinder.
[0004] Therefore, regarding the fiber-wound air storage cylinder, its drain valve cannot be arranged at the bottom of the cylinder body. If the drain valve is arranged on the side and the water is discharged in the form of pressure difference through the drain pipe, the problem of how to position the end of the drain pipe exactly at the bottom end of the air storage cylinder is still not solved, and the drain function of the fiber-wound air storage cylinder cannot be effectively guaranteed. Utility Model Content
[0005] The present application provides a quick-insert drain valve, which can solve the problem in the related art that the fiber-wound air storage cylinder cannot position the end of the drain pipe exactly at the bottom end of the air storage cylinder.
[0006] An embodiment of the present application provides a quick-insert drain valve, which includes: a rotating body, a docking piece and a drain pipe, one end of the rotating body is used to communicate with the drain valve port of the air storage cylinder; the docking piece is rotatably connected to the other end of the rotating body; one end of the drain pipe is connected to the docking piece, and the other end passes through the middle of the rotating body and extends into the interior of the air storage cylinder.
[0007] In some embodiments, the docking part includes: a quick-connect body, an elastic part and a drain valve body, the quick-connect body is rotatably connected to the other end of the rotating body, a groove body and a second through hole are opened inside the quick-connect body, and the second through hole is connected to the groove body and the drain pipe; the elastic part is arranged inside the groove body; the drain valve body is arranged on one side of the elastic part and is used to block one side of the opening of the groove body.
[0008] In some embodiments, the quick-connect body includes: a shell and a bamboo joint, the groove body and the second through hole are opened inside the shell, and the rotating body is rotatably connected to the shell; the bamboo joint is arranged on the side of the shell away from the groove body, and is connected with the inside of the groove body through the second through hole, and one end of the drain pipe is connected to the bamboo joint.
[0009] In some embodiments, a receiving groove is further provided inside the quick-connect body on a side away from the groove body;
[0010] One end of the bamboo joint is arranged inside the accommodating groove, and a rotating body accommodating cavity is formed between the outer peripheral surface of the bamboo joint and the inner wall of the accommodating groove. The rotating body is sleeved on the outer peripheral surface of the bamboo joint and rotatably connected to the inside of the rotating body accommodating cavity.
[0011] In some embodiments, a second locking step is provided on the inner wall of the accommodating groove;
[0012] A first locking step is provided on the surface of the rotating body;
[0013] When the quick-insert drain valve is in use, the first locking step is engaged with the second locking step.
[0014] In some embodiments, a sealing member is sleeved on the surface of the rotating body, and the sealing member is in contact with the inner wall of the accommodating groove.
[0015] In some embodiments, the drain valve body includes: a blocking plate, the blocking plate is located on one side of the elastic member, and the blocking plate is used to block one side of the opening of the groove body.
[0016] In some embodiments, a cover plate is fixedly connected to one side of the quick-connect body and located at the opening of the groove body, and a communication hole is opened on the cover plate;
[0017] A convex structure is provided on one side of the blocking plate, and a communicating hole is passed through one end of the convex structure and extends to the outside of the groove body.
[0018] In some embodiments, a groove structure is provided on a side of the blocking plate close to the cover plate, and a sealing ring is provided inside the groove structure;
[0019] A pull ring is provided at one end of the protruding structure.
[0020] In some embodiments, a mounting thread is provided at one end of the rotating body connected to the drain valve port of the air storage cylinder.
[0021] The beneficial effects of the technical solutions provided in the embodiments of the present application include:
[0022] An embodiment of the present application provides a quick-insert drain valve, in which a rotating body is connected to the drain valve port of the air cylinder. After the docking piece is connected to the rotating body, the drain pipe can pass through the rotating body and extend into the interior of the air cylinder. Since the docking piece and the rotating body are rotatably connected, rotating the docking piece can adjust the position of the end of the drain pipe, thereby ensuring that the end of the drain pipe is positioned at the bottom end of the interior of the air cylinder. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] In order to more clearly illustrate the technical solutions in the embodiments of the present application, the following briefly introduces the drawings required for use in the description of the embodiments. Obviously, the drawings described below are only some embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without any creative work.
[0024] Figure 1 A schematic diagram of the overall structure provided for an embodiment of the present application;
[0025] Figure 2 An overall exploded view provided for an embodiment of the present application;
[0026] Figure 3 This is a cross-sectional schematic diagram of an embodiment of the present application when the rotating body is not installed;
[0027] Figure 4 This is a cross-sectional schematic diagram of the installation of the rotating body provided in an embodiment of the present application.
[0028] In the figure: 1, rotating body; 11, mounting thread; 12, first locking step; 13, sealing member; 14, first through hole;
[0029] 2. Quick-connect body; 21. Bamboo joint; 22. Second locking step; 23. Groove body; 24. Cover plate; 25. Second through hole; 26. Housing;
[0030] 3. Elastic parts;
[0031] 4. Drain valve body; 41. Groove structure; 42. Sealing ring; 43. Protruding structure; 44. Pull ring; 45. Blocking plate;
[0032] 5. Drain pipe. DETAILED DESCRIPTION
[0033] In order to enable those skilled in the art to better understand the present invention, the following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of this application.
[0034] The embodiment of the present application provides a quick-insert drain valve, which can solve the problem in the related art that the fiber-wound air storage cylinder cannot position the end of the drain pipe exactly at the bottom end of the air storage cylinder.
[0035] The air intake drying equipment of existing vehicle air cylinders cannot completely dehumidify, causing water to accumulate inside the air cylinder after long-term operation, affecting the work efficiency of parts and safety in winter use. Therefore, regular drainage is required.
[0036] Due to gravity flow, existing air cylinders require the drain valve to be located at the very bottom of the cylinder. However, placing the drain valve connector at the bottom of a fiber-wound air cylinder would interfere with the outer winding path, forcing the winding to proceed radially. This would prevent the winding of the end caps on both sides from being completed, resulting in poor end cap strength and a weak connection between the end caps and the cylinder.
[0037] Therefore, regarding the fiber-wound air storage cylinder, its drain valve cannot be arranged at the bottom of the cylinder body. If the drain valve is arranged on the side and the water is discharged through the drain pipe in the form of pressure difference, the problem of how to position the end of the drain pipe exactly at the bottom of the air storage cylinder is still not solved, and the drain function of the fiber-wound air storage cylinder cannot be effectively guaranteed. Figures 1 to 4 The embodiment of the present application provides a quick-insert drain valve, which includes: a rotating body 1, a docking piece and a drain pipe 5, one end of the rotating body 1 is used to communicate with the drain valve port of the air storage cylinder; the docking piece is rotatably connected to the other end of the rotating body 1; one end of the drain pipe 5 is connected to the docking piece, and the other end passes through the middle of the rotating body 1 and extends into the interior of the air storage cylinder.
[0038] In this application, the rotating body 1 is connected to the drain valve port of the air cylinder. After the docking piece is connected to the rotating body 1, the drain pipe 5 can pass through the rotating body 1 and extend into the interior of the air cylinder. Since the docking piece and the rotating body 1 are rotatably connected, rotating the docking piece can adjust the position of the end of the drain pipe 5, thereby ensuring that the end of the drain pipe 5 is positioned at the bottom end of the interior of the air cylinder.
[0039] On the basis of the above embodiment, in this embodiment, the docking member includes: a quick-connect body 2 , an elastic member 3 and a drain valve body 4 .
[0040] Specifically, the quick-plug body 2 is rotatably connected to the other end of the rotating body 1; wherein, the material used for the quick-plug body 2 is one or more of nylon, polypropylene and their modified materials, and the molding process is injection molding or 3D printing. Preferably, the material used for the quick-plug body 2 is nylon and glass fiber material, and the molding process is injection molding.
[0041] A groove body 23 and a second through hole 25 are provided inside the quick-connect body 2, and the second through hole 25 is connected to the groove body 23 and the drain pipe 5; the elastic member 3 is arranged inside the groove body 23; the drain valve body 4 is arranged on one side of the elastic member 3 and is used to block the opening side of the groove body 23.
[0042] Specifically, the quick-connect body 2 includes: a shell 26 and a bamboo joint 21, the groove body 23 and the second through hole 25 are opened inside the shell 26, and the rotating body 1 is rotatably connected to the shell 26; the bamboo joint 21 is arranged on the side of the shell 26 away from the groove body 23, and is connected to the inside of the groove body 23 through the second through hole 25, and one end of the drain pipe 5 is connected to the bamboo joint 21.
[0043] In this embodiment, a recessed body 23 is defined at one end of the housing 26 to accommodate the elastic member 3. In this embodiment, the elastic member 3 can be a spring, one end of which is secured to the inner wall of the recessed body 23 and the other end of which is connected to the drain valve body 4. A receiving groove is also defined on the side of the housing 26 of the quick-connect body 2, away from the recessed body 23. One end of the bamboo joint 21 is disposed within the receiving groove. A water passage cavity is defined in the middle of the bamboo joint 21 along its length. Since a second through hole 25 is also defined within the housing 26 for drainage, the bamboo joint 21 can be connected to the interior of the recessed body 23 via the second through hole 25.
[0044] Furthermore, in this embodiment, the diameter of the inscribed circle of the cross-section of the accommodating groove is set to be larger than the diameter of the bamboo joint 21, so that a rotating body accommodating cavity is formed between the outer circumferential surface of the bamboo joint 21 and the inner wall of the accommodating groove. One end of the rotating body 1 is connected to the drain valve port of the air reservoir; the other end is placed inside the rotating body accommodating cavity. The rotating body 1 is provided with a first through hole 14. Therefore, when the rotating body 1 is sleeved onto the outer circumferential surface of the bamboo joint 21 through the first through hole 14, it is rotated and connected to the interior of the rotating body 1 accommodating cavity.
[0045] It should be noted that, since the drain pipe 5 is also sleeved on the outer surface of the bamboo joint 21, the bamboo joint 21 can be installed with the drain pipe 5 by interference fitting to prevent it from getting loose. When the rotating body 1 is sleeved on the outer surface of the bamboo joint 21, there is also a gap between the inner wall of the rotating body 1 and the outer surface of the bamboo joint 21, which can accommodate the installation of the drain pipe 5. One end of the rotating body 1 connected to the drain valve port of the air storage cylinder is provided with a mounting thread 11, so the rotating body 1 is threadedly connected to the drain valve port of the air storage cylinder; when the quick-insert body 2 and the rotating body 1 rotate relative to each other, the rotating body 1 is fixed and the quick-insert body 2 rotates. In order to ensure that the quick-insert body 2 rotates more smoothly, in some embodiments, when the surface of the drain pipe 5 fits the inner wall of the rotating body 1, the surface of the drain pipe 5 is provided with a rotational connection with the inner wall of the rotating body 1; in other embodiments, a gap can also be provided between the surface of the drain pipe 5 and the inner wall of the rotating body 1 to avoid interference between the drain pipe 5 and the rotating body 1 when the quick-insert body 2 rotates.
[0046] Furthermore, a second locking step 22 is provided on the inner wall of the receiving groove, and a first locking step 12 is provided on the surface of the rotating body 1. When the quick-connect drain valve is in use, the first locking step 12 engages with the second locking step 22. This arrangement ensures that when the rotating body 1 and the housing 26 rotate, the first locking step 12 and the second locking step 22 cooperate to prevent the rotating body 1 from being separated from the interior of the housing 26. In this installed state, the rotating body 1 and the quick-connect body 2 can rotate freely and adjust the angle.
[0047] In some embodiments, the first locking step 12 is configured as a raised structure fixed to the surface of the rotating body 1, and the second locking step 22 is configured as a recessed structure recessed into the inner wall of the receiving groove. The second locking step 22 is buckled onto the first locking step 12 by interference fit to complete the fastening installation. Therefore, when the raised structure is located inside the recessed structure, the rotating body 1 can be prevented from being separated from the interior of the housing 26.
[0048] In other embodiments, the first locking step 12 is configured as a circle of recessed structure recessed in the surface of the rotating body 1, and the second locking step 22 is configured as a protruding structure fixed to the inner wall of the accommodating groove. When the protruding structure is located inside the recessed structure, it can prevent the rotating body 1 from detaching from the inside of the shell 26.
[0049] It should be noted that there are various ways to configure the first locking step 12 and the second locking step 22 , which will not be described one by one here.
[0050] Furthermore, to prevent the quick-discharge valve from leaking, a seal 13 is sleeved on the surface of the rotating body 1. When the quick-discharge valve is in use, the seal 13 abuts against the inner wall of the receiving groove. In this embodiment, the seal 13 can be a sealing ring or a sealing gasket. The seal 13 can be selected according to actual needs and is not limited by this application.
[0051] On the basis of the above embodiment, in this embodiment, the drain valve body 4 includes a blocking plate 45 . The blocking plate 45 is located on one side of the elastic member 3 and is used to block the opening of the groove body 23 .
[0052] In some possible embodiments, one end of the spring is fixed to the groove body 23, and the other end is fixed to the sealing plate 45; the size of the sealing plate 45 is larger than the opening size of the groove body 23, and when the spring is compressed, the sealing plate 45 can block the opening of the groove body 23; when the spring is extended, a gap appears between the sealing plate 45 and the opening of the groove body 23, which can be used for drainage.
[0053] In other possible embodiments, a cover plate 24 is fixedly attached to one side of the quick-connect body 2, i.e., the housing 26, at the opening of the recessed body 23. The cover plate 24 is connected to the housing 26 by welding, screwing, or other means. A connecting hole is defined in the cover plate 24, and a blocking plate 45 is positioned within the recessed body 23. A protruding structure 43 is provided on one side of the blocking plate 45, with one end of the protruding structure 43 extending through the connecting hole and extending to the exterior of the recessed body 23. In this embodiment, the connecting rod in the protruding structure is cylindrical and fixed to the blocking plate 45. The connecting rod has a length greater than the thickness of the cover plate 24 and a diameter less than the diameter of the connecting hole. When the spring is installed and compressed, it supports the blocking plate 45, causing it to block the connecting hole and maintain the drain valve body 4 closed by its rebound force. When the protruding structure 43 is pressed toward the housing 26, the spring is further compressed, causing the blocking plate 45 to move away from the cover plate 24, opening the connecting hole.
[0054] Furthermore, in this embodiment, a groove structure 41 is provided on the side of the sealing plate 45 close to the cover plate 24, and a sealing ring 42 is provided inside the groove structure 41; by providing the sealing ring 42, the gap between the sealing plate 45 and the cover plate 24 can be sealed.
[0055] In addition, a pull ring 44 is provided at one end of the protruding structure 43. Specifically, a circular hole is provided in the middle of the protruding structure 43, and the pull ring 44 can be installed in the circular hole.
[0056] In this embodiment, the manufacturing and installation process of the quick-insert drain valve is as follows:
[0057] The rotating body 1 and the drain valve body 4 are formed by machining. The material of the rotating body 1 and the drain valve body 4 can be copper alloy. Then, the seal 13 is assembled on the rotating body 1, and the sealing ring 42 is assembled on the blocking plate 45. The pull ring 44 is configured as a steel wire curled into a key ring shape. The quick-connect body 2 and the cover plate 24 are respectively injection molded, and the material is nylon 12 + 50% glass fiber.
[0058] During installation, place the spring inside the groove body 23, install the drain valve body 4 on the top, pass the cover plate 24 through the raised structure 43, compress the spring until the cover plate 24 contacts the shell 26, and then connect the cover plate 24 and the shell 26 by laser welding; then pass the pull ring 44 through the raised structure 43, and press the drain pipe 5 through the bamboo joint 21; then install the rotating body 1 on the drain valve port on one side of the air storage cylinder through the installation thread 11; finally, press the above-mentioned docking piece and drain pipe 5 onto the rotating body 1; then rotate the quick-connect body 2 to adjust the end of the drain pipe 5 to the bottom of the air storage cylinder.
[0059] In summary, the present application realizes the free rotation angle of the drain valve, and can quickly install the rotating body 1 and the docking body through the interference fit of the first locking step 12 and the second locking step 22; it solves the technical difficulties of drainage from the side of the air storage cylinder.
[0060] In the description of this application, it should be noted that the terms "upper" and "lower" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on this application. Unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or an indirect connection through an intermediate medium, or it can be internal communication between two elements. For those of ordinary skill in the art, the specific meanings of the above terms in this application can be understood according to the specific circumstances.
[0061] It should be noted that, in this application, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device comprising a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, an element defined by the sentence "comprising a ..." does not exclude the presence of other identical elements in the process, method, article or device comprising the element.
[0062] The foregoing is merely a list of specific embodiments of the present application, intended to enable those skilled in the art to understand or implement the present application. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present application. Therefore, the present application is not limited to the embodiments shown herein, but is intended to conform to the broadest scope consistent with the principles and novel features of the present application.
Claims
1. A quick-insert drain valve, characterized in that: It includes: A rotating body (1), one end of which is used to communicate with a drainage valve port of an air storage cylinder; A docking piece, the docking piece being rotatably connected to the other end of the rotating body (1); A drainage pipe (5), one end of which is connected to the docking piece, and the other end of which passes through the middle of the rotating body (1) and extends into the interior of the air storage cylinder.
2. The quick-discharge valve according to claim 1, characterized in that: The docking piece comprises: A quick-insertion body (2), the quick-insertion body (2) being rotatably connected to the other end of the rotating body (1), the quick-insertion body (2) being provided with a groove body (23) and a second through hole (25) inside, the second through hole (25) being in communication with the groove body (23) and the drain pipe (5); An elastic member (3), wherein the elastic member (3) is arranged inside the groove body (23); A drainage valve body (4), wherein the drainage valve body (4) is arranged on one side of the elastic member (3) and is used to block one side of the opening of the groove body (23).
3. The quick-discharge valve according to claim 2, characterized in that: The quick-insert body (2) comprises: A housing (26), wherein the groove body (23) and the second through hole (25) are provided inside the housing (26), and the rotating body (1) is rotatably connected to the housing (26); A bamboo joint (21), the bamboo joint (21) is arranged on a side of the housing (26) away from the groove body (23), and is connected to the interior of the groove body (23) through a second through hole (25), and one end of the drainage pipe (5) is connected to the bamboo joint (21).
4. The quick-insert drain valve according to claim 3, characterized in that: A receiving groove is also provided inside the quick-insertion body (2) on a side away from the groove body (23); One end of the bamboo joint (21) is arranged inside the accommodating groove, and a rotating body accommodating cavity is formed between the outer peripheral surface of the bamboo joint (21) and the inner wall of the accommodating groove. The rotating body (1) is sleeved on the outer peripheral surface of the bamboo joint (21) and is rotatably connected inside the rotating body accommodating cavity.
5. The quick-insert drain valve according to claim 4, characterized in that: The inner wall of the accommodating groove is provided with a second locking step (22); A first locking step (12) is provided on the surface of the rotating body (1); When the quick-insert drain valve is in use, the first locking step (12) is engaged with the second locking step (22).
6. The quick-insert drain valve according to claim 4, characterized in that: A sealing member (13) is sleeved on the surface of the rotating body (1), and the sealing member (13) is in contact with the inner wall of the accommodating groove.
7. The quick-discharge valve according to claim 2, characterized in that: The drain valve body (4) comprises: A blocking plate (45), the blocking plate (45) is located on one side of the elastic member (3), and the blocking plate (45) is used to block one side of the opening of the groove body (23).
8. The quick-insert drain valve according to claim 7, characterized in that: A cover plate (24) is fixedly connected to one side of the quick-insertion body (2) and located at the opening of the groove body (23), and a communication hole is formed on the cover plate (24); A protruding structure (43) is provided on one side of the blocking plate (45), and a connecting hole is formed at one end of the protruding structure (43) and extends to the outside of the groove body (23).
9. The quick-insert drain valve according to claim 8, characterized in that: A groove structure (41) is provided on one side of the blocking plate (45) close to the cover plate (24), and a sealing ring (42) is provided inside the groove structure (41); A pull ring (44) is provided at one end of the protruding structure (43).
10. The quick-insert drain valve according to claim 1, characterized in that: One end of the rotating body (1) connected to the drainage valve port of the air storage cylinder is provided with a mounting thread (11).