Movable pipeline defect detection device with function of adapting to different pipe diameters
By designing a mobile pipeline defect detection device with a half-toothed ring and a guide roller, the problem that existing devices cannot pass through the gas pipeline support column is solved, and continuous detection of gas pipelines and adaptability to different pipe diameters is achieved.
Patent Information
- Application Number
- CN202420865786.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-24
- Publication Date
- 2025-02-28
- Estimated Expiration
- 2034-04-24
AI Technical Summary
The existing mobile pipeline defect detection device cannot pass through the support column of the gas pipeline smoothly, resulting in discontinuous inspection and increasing the cost of use.
A mobile pipeline defect detection device including a housing, a half-toothed ring, a gear, a motor, a turntable, a connecting frame, and a guide roller is designed. Through the temporary contraction of the half-tooth ring and the adjustment of the guide roller, the device can smoothly pass through the support column and an ultrasonic probe is installed at all sides to achieve comprehensive inspection of the gas pipeline.
Continuous inspection of gas pipelines is realized, the cost of use is reduced, and the applicability of the device is increased by adapting to the function of different pipe diameters.
Smart Images
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Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of gas pipeline detection, in particular to a mobile pipeline defect detection device adapted to functions of different pipe diameters. Background Art
[0002] Ultrasonic flaw detection is a method of inspecting part defects by using the characteristic that ultrasound can penetrate deep into metal materials and reflect at the edge of the interface when entering from one section to another. When the ultrasonic beam passes from the surface of the part through the probe into the metal interior, reflected waves are generated when encountering defects and the bottom of the part, forming pulse waveforms on the fluorescent screen. The location and size of the defects are determined based on these pulse waveforms.
[0003] For example, the utility model patent with the authorization announcement number CN219775492U and the authorization announcement date 2023.09.29 discloses a mobile pipeline defect detection device with the function of adapting to different pipe diameters. The patent design uses a pipe diameter matching component to adapt to pipes of different diameters, and uses a driving component to drive the detection component to move, so as to realize all-round defect detection of the pipeline, with more precise detection and accurate location of the defect.
[0004] Although the above patent can adapt to gas pipes of different diameters, the above patent still has the following defects: the device is sleeved on the outside of the gas pipeline and then moves along the gas pipeline. However, a support column is fixed at the bottom of the gas pipeline when the gas pipeline is laid, and the gas pipeline is supported by the support column. The device cannot pass through the support column smoothly. Under the action of the support column, the device cannot continuously detect the gas pipeline. If a detection device is installed on the lower side of each section of the gas pipeline, the overall use cost will increase. Therefore, in view of the above problems, a mobile pipeline defect detection device that is adapted to different pipe diameters is proposed. Utility Model Content
[0005] The technical problem to be solved by the utility model overcomes the existing defects and can effectively solve the problems in the background technology.
[0006] In order to achieve the above purpose, the technical solution adopted by the utility model is:
[0007] A mobile pipeline defect detection device adapted to functions of different pipe diameters comprises a shell and an operation panel, one end of the shell is fixedly connected to the operation panel and a battery, the inner side of the shell is rotatably connected to a semi-toothed ring, one end of the semi-toothed ring is provided with a power mechanism, one end of the power mechanism is provided with a limiting mechanism, one end of the shell and the semi-toothed ring are both fixedly connected to an ultrasonic probe, and one end of the shell is provided with a guide mechanism.
[0008] Preferably, the power mechanism comprises a motor fixedly connected to the housing, a main shaft end of the motor is connected to a gear, and the gear is meshed with a half gear ring.
[0009] Preferably, protective covers are provided on the outer sides of the motor and the gear, and the protective covers are fixedly connected to the outer shell.
[0010] Preferably, the limiting mechanism includes a connecting plate fixedly connected to the housing, an electric telescopic rod is fixedly connected to the inner side of the connecting plate, a clamping plate is fixedly connected to the other end of the electric telescopic rod, and the clamping plate is in contact with the gear.
[0011] Preferably, the guide mechanism includes a fixing plate fixedly connected to the outer shell, a screw is spirally connected to the inner side of the fixing plate, one end of the screw is fixedly connected to a turntable, the other end of the screw is rotatably connected to a connecting frame, and the inner side of the connecting frame is rotatably connected to a guide roller.
[0012] Preferably, there are two guide rollers, which are symmetrically distributed on both sides of the vertical center line of the shell, and the middle part of the guide roller is concave.
[0013] Preferably, a slide groove for movement of the ultrasonic probe is provided on the inner side of the shell.
[0014] Compared with the prior art, the utility model has the following beneficial effects:
[0015] 1. A mobile pipeline defect detection device adapted to different pipe diameters. The device is provided with a shell, a half-toothed ring, a gear, a motor, a turntable, a connecting frame and a guide roller. The guide roller can make the device move along the gas pipeline. At the same time, the half-toothed ring is rotatably connected to the shell. When encountering a support column of the gas pipeline, the half-toothed ring is temporarily retracted to make the device pass over the support column, and then the half-toothed ring is moved out from the inner side of the shell again, so that the half-toothed ring and the shell are placed around the gas pipeline with ultrasonic probes. The ultrasonic probes around the gas pipeline are used to detect the surrounding areas of the gas pipeline. At the same time, the device can detect the entire gas pipeline when moving along the gas pipeline. At the same time, the support position of the guide roller is adjusted to facilitate the device to detect gas pipelines of different diameters, thereby increasing the applicability of the device.
[0016] 2. A mobile pipeline defect detection device adapted to different pipe diameters is provided with a connecting plate, an electric telescopic rod and a clamping plate. When the semi-toothed ring is adjusted to a suitable position, the electric telescopic rod and the clamping plate are used to clamp and fix the gear, so that there is no relative rotation between the gear and the semi-toothed ring, thereby ensuring the stability of the semi-toothed ring during operation. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0018] Figure 1 The utility model is a schematic diagram of the overall structure of a mobile pipeline defect detection device adapted to different pipe diameters.
[0019] Figure 2 The utility model is a schematic diagram of the installation structure of an electric telescopic rod of a mobile pipeline defect detection device adapted to different pipe diameters.
[0020] Figure 3 The utility model is a schematic diagram of the installation structure of the gears of a mobile pipeline defect detection device adapted to different pipe diameters.
[0021] Figure 4 It is a structural schematic diagram of a half-toothed ring of a mobile pipeline defect detection device adapted to different pipe diameters according to the utility model.
[0022] Figure 5 It is a side view installation structure schematic diagram of a half-toothed ring of a mobile pipeline defect detection device adapted to different pipe diameters according to the utility model.
[0023] In the figure: 1. housing; 2. operation panel; 3. battery; 4. fixing plate; 5. screw; 6. turntable; 7. connecting frame; 8. guide roller; 9. half-toothed ring; 10. ultrasonic probe; 11. protective cover; 12. slide; 13. connecting plate; 14. electric telescopic rod; 15. gear; 16. motor; 17. clamping plate. DETAILED DESCRIPTION
[0024] The utility model is further described below in conjunction with specific implementation methods, wherein the accompanying drawings are only used for exemplary descriptions and represent only schematic diagrams rather than actual drawings, and cannot be understood as limitations on this patent. In order to better illustrate the specific implementation methods of the utility model, some parts of the accompanying drawings may be omitted, enlarged or reduced, and do not represent the size of the actual product. For those skilled in the art, it is understandable that some well-known structures and their descriptions in the accompanying drawings may be omitted. Based on the specific implementation methods in the utility model, all other specific implementation methods obtained by ordinary technicians in this field without making creative work are within the scope of protection of the utility model.
[0025] like Figure 1-5As shown, a mobile pipeline defect detection device adapted to different pipe diameter functions comprises a shell 1 and an operation panel 2, one end of the shell 1 is fixedly connected to the operation panel 2 and a battery 3, the inner side of the shell 1 is rotatably connected to a semi-toothed ring 9, one end of the semi-toothed ring 9 is provided with a power mechanism, one end of the power mechanism is provided with a limiting mechanism, one end of the shell 1 and the semi-toothed ring 9 are both fixedly connected to an ultrasonic probe 10, one end of the shell 1 is provided with a guide mechanism, when encountering a support column of the gas pipeline, the semi-toothed ring 9 is temporarily retracted to make the device pass over the support column, and then the semi-toothed ring 9 is moved out from the inner side of the shell 1 again, so that the semi-toothed ring 9 is The shell 1 with the ultrasonic probes 10 is located around the gas pipeline, and the ultrasonic probes 10 on the four sides are used to detect the four sides of the gas pipeline. At the same time, the device can detect the entire gas pipeline when it moves along the gas pipeline. In addition, multiple ultrasonic probes 10 on the shell 1 and the half-toothed ring 9 can be set according to the detection requirements, so that the shell 1 and the ultrasonic probes 10 on the half-toothed ring 9 can detect the four sides of the gas pipeline at the same time, thereby ensuring the integrity and comprehensiveness of the detection. At the same time, the operation panel 2 is electrically connected to the ultrasonic probe 10, and the detection result of the ultrasonic probe 10 will be displayed on the display screen inside the operation panel 2.
[0026] As a further improvement of the utility model, Figure 2 and Figure 3 As shown, the power mechanism includes a motor 16 fixedly connected to the housing 1, and the end of the main shaft of the motor 16 is connected to a gear 15, and the gear 15 is engaged with the semi-toothed ring 9. The semi-toothed ring 9 is automatically rotated on the inner side of the housing 1 by the gear 15, thereby realizing automatic adjustment of the position of the semi-toothed ring 9, without manual adjustment, and is convenient for use by staff.
[0027] As a further improvement of the utility model, Figure 1 As shown, a protective cover 11 is provided on the outer side of the motor 16 and the gear 15 , and the protective cover 11 is fixedly connected to the housing 1 . The protective cover 11 can prevent the motor 16 and the gear 15 from contacting with the staff, thereby preventing the staff from being injured by the motor 16 and the gear 15 .
[0028] As a further improvement of the utility model, Figure 2 and Figure 3As shown, the limiting mechanism includes a connecting plate 13 fixedly connected to the shell 1, an electric telescopic rod 14 is fixedly connected to the inner side of the connecting plate 13, a clamping plate 17 is fixedly connected to the other end of the electric telescopic rod 14, and the clamping plate 17 is in contact with the gear 15. When the semi-toothed ring 9 is adjusted to a suitable position, the gear 15 is clamped and fixed with the clamping plate 17 by the electric telescopic rod 14, so that the gear 15 and the semi-toothed ring 9 will not rotate relative to each other, thereby ensuring the stability of the semi-toothed ring 9 when working, and the electric telescopic rod 14 and the clamping plate 17 are on the inner side of the protective cover 11, which can prevent the clamping plate 17 and the electric telescopic rod 14 from contacting with the staff and causing harm to the staff.
[0029] As a further improvement of the utility model, Figure 1 and Figure 2 As shown, the guide mechanism includes a fixed plate 4 fixedly connected to the outer shell 1, a screw 5 is spirally connected to the inner side of the fixed plate 4, one end of the screw 5 is fixedly connected to a turntable 6, the other end of the screw 5 is rotatably connected to a connecting frame 7, and the inner side of the connecting frame 7 is rotatably connected to a guide roller 8. The guide roller 8 can be used to move the device along the gas pipeline. At the same time, by adjusting the supporting position of the guide roller 8, it is convenient for the device to detect gas pipelines of different diameters, thereby increasing the applicability of the device.
[0030] As a further improvement of the utility model, Figure 1 and Figure 2 As shown, there are two guide rollers 8, which are symmetrically distributed on both sides of the vertical center line of the shell 1. The middle part of the guide roller 8 is concave, so that after the guide roller 8 is at the top of the gas pipeline, it is not easy to slide off the top of the gas pipeline.
[0031] As a further improvement of the utility model, Figure 1 and Figure 2 As shown, a slide groove 12 for the ultrasonic probe 10 to move is provided on the inner side of the housing 1 , so as to ensure that the half-toothed ring 9 can move normally with the ultrasonic probe 10 .
[0032] Working process: When the utility model is used, the battery 3 is used to supply power to the electrical appliances of the device. First, the electric telescopic rod 14 is separated from the gear 15 with the clamping plate 17, and then the motor 16 is driven to rotate the gear 15 clockwise, so that the gear 15 and the half gear ring 9 are retracted into the inner side of the shell 1. Then, the shell 1 is put on the outer side of the gas pipeline, and then the half gear ring 9 is moved out from the inner side of the shell 1 again, so that the half gear ring 9 is put on the outer side of the gas pipeline, and at the same time, the clamping plate 17 and the gear 15 are clamped together to ensure that the gear ring 15 does not rotate. Then, the staff drives the screw 5 to spirally rotate on the inner side of the fixed plate 4 through the turntable 6, so that the screw 5 moves in the vertical direction with the guide roller 8 through the connecting frame 7, and at the same time, the guide roller 8 is driven to rotate. Fitting together with the top of the gas pipeline, with the movement of the guide roller 8, the shell 1 and the half-toothed ring 9 will also move in the vertical direction until the ultrasonic probe 10 is at an equal distance from the gas pipeline, thereby ensuring the normal operation of the ultrasonic probe 10, and then the gas pipeline can be inspected by the ultrasonic probe 10. At the same time, the staff uses the guide roller 8 to make the device move along the gas pipeline with the ultrasonic probe 10, so as to fully detect the gas pipeline, and when encountering the support column at the bottom of the gas pipeline, the gear 15 with the half-toothed ring 9 is temporarily retracted to the inside of the shell 1, so that the shell 1 first passes over the support column, and then the half-toothed ring 9 is re-extended from the inside of the shell 1, so as to continue to detect the gas pipeline.
[0033] The above is a preferred implementation mode of the utility model. The above shows and describes the basic principles and main features of the utility model and the advantages of the utility model. Technical personnel in this industry should understand that the utility model is not limited to the above embodiments. The above embodiments and descriptions are only for illustrating the principles of the utility model. Without departing from the protection scope of the utility model, the utility model will have various changes and improvements, and these changes and improvements all fall within the scope of the utility model to be protected. The protection scope of the utility model is defined by the attached claims and their equivalents.
Claims
1. A mobile pipeline defect detection device adapted to different pipe diameters, comprising a housing (1) and an operation panel (2), characterized in that: One end of the housing (1) is fixedly connected to an operation panel (2) and a storage battery (3); the inner side of the housing (1) is rotatably connected to a semi-toothed ring (9); one end of the semi-toothed ring (9) is provided with a power mechanism; one end of the power mechanism is provided with a limit mechanism; one end of the housing (1) and the semi-toothed ring (9) are both fixedly connected to an ultrasonic probe (10); and one end of the housing (1) is provided with a guide mechanism.
2. A mobile pipeline defect detection device adapted to different pipe diameters according to claim 1, characterized in that: The power mechanism comprises a motor (16) fixedly connected to the housing (1), a main shaft end of the motor (16) being connected to a gear (15), and the gear (15) being meshed with a half gear ring (9).
3. The mobile pipeline defect detection device adapted to different pipe diameters according to claim 2 is characterized in that: A protective cover (11) is provided on the outside of the motor (16) and the gear (15), and the protective cover (11) is fixedly connected to the housing (1).
4. The mobile pipeline defect detection device adapted to different pipe diameters according to claim 1 is characterized in that: The limiting mechanism comprises a connecting plate (13) fixedly connected to the housing (1), an electric telescopic rod (14) fixedly connected to the inner side of the connecting plate (13), a clamping plate (17) fixedly connected to the other end of the electric telescopic rod (14), and the clamping plate (17) is in contact with the gear (15).
5. The mobile pipeline defect detection device adapted to different pipe diameters according to claim 1 is characterized in that: The guide mechanism comprises a fixed plate (4) fixedly connected to the outer shell (1); a screw rod (5) is spirally connected to the inner side of the fixed plate (4); one end of the screw rod (5) is fixedly connected to a rotating disk (6); the other end of the screw rod (5) is rotatably connected to a connecting frame (7); and a guide roller (8) is rotatably connected to the inner side of the connecting frame (7).
6. The mobile pipeline defect detection device adapted to different pipe diameters according to claim 5 is characterized in that: The number of the guide rollers (8) is two, and they are symmetrically distributed on both sides of the vertical center line of the shell (1), and the middle part of the guide roller (8) is concave.
7. The mobile pipeline defect detection device adapted to different pipe diameters according to claim 1 is characterized in that: A sliding groove (12) for the ultrasonic probe (10) to move is provided on the inner side of the housing (1).