Production data management system of automobile assembly line and automobile production workshop

Abstract

The utility model relates to a production data management system of an automobile assembly line and an automobile production workshop, and belongs to the technical field of automobile assembly data processing. The production data management system comprises an assembly data acquisition module, a data forwarding module and a real-time display module which are arranged in an automobile assembly area, a data storage module and a data analysis module which are arranged in a machine room, and a data export module which is arranged in an office area, wherein the assembly data acquisition module comprises an identification module, a process data acquisition module and an assembly quality inspection module; production data are acquired in real time through the identification module, the process data acquisition module and the assembly quality inspection module, and the generated data are displayed on the real-time display module in a manner of facilitating viewing, so that workers in an automobile assembly area can see the real-time production data of an assembly line; and real-time production data can be checked or exported through the data export module, so that an automobile assembly line can be comprehensively understood, and the whole-process tracking and monitoring of the assembly process are realized.

Description

Technical Field

[0001] The present application belongs to the technical field of automobile assembly data processing, and specifically relates to a production data management system for an automobile assembly line and an automobile production workshop. Background Art

[0002] The automobile assembly line is an effective combination of people and transfer equipment. It organically combines the conveying system, accompanying fixtures, online special machines and measuring equipment to meet the assembly requirements of automobile parts. Therefore, the automobile assembly line is indispensable in the mass production of automobiles.

[0003] As the impact of the digital wave becomes more profound, cross-domain integration and innovation has become a mainstream trend. Automobile assembly lines have also begun to try to manage production data during the assembly process. Generally, static production data management is adopted, that is, data is automatically recorded at a fixed time and stored in a local database. The equipment only simply counts the data and lacks real-time production data. As a result, it is impossible to comprehensively consider the automobile assembly line and it is impossible to achieve full process tracking and monitoring of the assembly process. Utility Model Content

[0004] To this end, the utility model provides a production data management system for an automobile assembly line and an automobile production workshop to solve the problem that the existing production data management of automobile assembly lines lacks real-time production data drive, resulting in the inability to comprehensively consider the automobile assembly line and the inability to achieve full-process tracking and monitoring of the assembly process.

[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0006] In the first aspect, the utility model provides a production data management system for an automobile assembly line, comprising: an assembly data acquisition module, a data forwarding module, and a real-time display module arranged in an automobile assembly area; a data storage module and a data analysis module arranged in a computer room; and a data export module arranged in an office area; the assembly data acquisition module comprises an identification module, a process data acquisition module, and an assembly quality inspection module;

[0007] The data forwarding module is respectively connected to the identification module, the process data acquisition module, the assembly quality inspection module, the real-time display module and the data storage module; the process data acquisition module is connected to the assembly quality inspection module; the data storage module is connected to the data analysis module; and the data analysis module is connected to the data export module.

[0008] Furthermore, the identification module includes an identification unit arranged at each assembly station in the automobile assembly area; the identification unit includes a proximity sensor, a barcode scanner or an RFID reader / writer, which is used to identify the model data of the vehicle to be assembled and collect the station data of the assembly station.

[0009] Furthermore, the process data collection module is connected to each of the assembly stations and is used to collect the assembly type, assembly parts category, assembly material specifications, assembly process parameters required for assembly, station assembly progress, and assembly equipment status of each of the assembly stations.

[0010] Furthermore, the assembly quality inspection module is arranged at the end of each assembly station.

[0011] Furthermore, it also includes an assembly abnormality alarm module connected to the assembly quality inspection module.

[0012] Furthermore, the data export module is used to view real-time production data or export production data reports.

[0013] Furthermore, the data storage module adopts local storage and / or cloud storage.

[0014] Furthermore, the real-time display module adopts an LED display or an interactive display.

[0015] Furthermore, it also includes: an environment detection module, which includes a plurality of temperature sensors, humidity sensors and smoke detectors installed in the automobile assembly area.

[0016] In a second aspect, the utility model provides an automobile production workshop, including at least one automobile assembly line, wherein the automobile assembly line is equipped with any of the above-mentioned production data management systems.

[0017] The utility model adopts the above technical solution, which has at least the following beneficial effects:

[0018] The present application provides a production data management system for an automobile assembly line and an automobile production workshop, comprising: an assembly data acquisition module, a data forwarding module, and a real-time display module arranged in an automobile assembly area, a data storage module and a data analysis module arranged in a machine room, and a data export module arranged in an office area, wherein the assembly data acquisition module comprises an identification module, a process data acquisition module, and an assembly quality inspection module, and the data forwarding module is respectively connected with the identification module, the process data acquisition module, the assembly quality inspection module, the real-time display module, and the data storage module; the data storage module is connected with the data analysis module, and the data analysis module is connected with the data export module; production data is acquired in real time through the identification module, the process data acquisition module, and the assembly quality inspection module, and the generated data is displayed on the real-time display module in a form that is easy to view, so that the staff in the automobile assembly area can see the real-time production data of the assembly line; the real-time production data can also be viewed or exported through the data export module, so that a comprehensive understanding of the automobile assembly line can be obtained, and the full-process tracking and monitoring of the assembly process is realized.

[0019] It should be understood that the above general description and the following detailed description are exemplary and explanatory only and are not restrictive of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0021] Figure 1 It is a structural schematic diagram of a production data management system for an automobile assembly line shown in an exemplary embodiment of the utility model;

[0022] Reference numerals: 1-assembly data acquisition module, 2-data forwarding module, 3-real-time display module, 4-data storage module, 5-data analysis module, 6-data export module, 7-identification module, 8-process data acquisition module, 9-assembly quality inspection module;

[0023] The utility model is further described below in conjunction with the accompanying drawings and specific implementation methods. DETAILED DESCRIPTION

[0024] In order to make the purpose, technical solution and advantages of the utility model clearer, the technical solution of the utility model will be described in detail below. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other implementation methods obtained by ordinary technicians in this field without creative work belong to the scope of protection of the utility model.

[0025] As the impact of the digital wave becomes more profound, cross-domain integration and innovation has become a mainstream trend. Automobile assembly lines have also begun to try to manage production data during the assembly process. Generally, static production data management is adopted, that is, data is automatically recorded at a fixed time and stored in the local database. The equipment can realize simple statistical data, but there are still many problems in the monitoring and management of assembly lines: 1. The production status cannot be monitored in real time, and the response speed to equipment abnormalities is slow; 2. Manual recording and statistics are required, which is time-consuming and prone to errors; 3. The ability to trace production information is poor.

[0026] The embodiment of the utility model provides a production data management system for an automobile assembly line and an automobile production workshop, which are provided with an assembly data acquisition module, a data forwarding module, a real-time display module, a data storage module, a data analysis module, and a data export module. The assembly data acquisition module includes an identification module, a process data acquisition module, and an assembly quality inspection module. The data forwarding module is respectively connected with the identification module, the process data acquisition module, the assembly quality inspection module, the real-time display module, and the data storage module; the data storage module is connected with the data analysis module, and the data analysis module is connected with the data export module; the production data can be acquired in real time through the identification module, the process data acquisition module, and the assembly quality inspection module, and the generated data is displayed in the real-time display module in a form that is easy to view, so that the staff in the automobile assembly area can see the real-time production data of the assembly line; the real-time production data can also be viewed or exported through the data export module, so that the automobile assembly line can be fully understood, and the whole process tracking and monitoring of the assembly process can be realized.

[0027] The production data management system for the automobile assembly line in this application is described below through specific embodiments.

[0028] See also Figure 1 , Figure 1 This is a schematic diagram of a production data management system for an automobile assembly line shown in an exemplary embodiment of the utility model. Figure 1 The production data management system of the automobile assembly line includes: an assembly data acquisition module 1, a data forwarding module 2, and a real-time display module 3 arranged in the automobile assembly area; a data storage module 4 and a data analysis module 5 arranged in the machine room; a data export module 6 arranged in the office area; the assembly data acquisition module includes an identification module 7, a process data acquisition module 8, and an assembly quality inspection module 9; the process data acquisition module 8 is connected to the assembly quality inspection module 9; the data forwarding module 2 is respectively connected to the identification module 7, the process data acquisition module 8, the assembly quality inspection module 9, the real-time display module 3 and the data storage module 4; the data storage module 4 is connected to the data analysis module 5; the data analysis module 5 is connected to the data export module 6.

[0029] It should be noted that the production data management system for automobile assembly lines provided in this embodiment is applicable to interior decoration assembly lines, engine assembly lines, automobile general assembly lines and other assembly lines that need to manage production data.

[0030] Specifically, the assembly quality inspection module 9 is arranged at the end of each assembly station.

[0031] It can be understood that the production data management system of the automobile assembly line provided by the present embodiment includes an assembly data acquisition module, a data forwarding module, and a real-time display module arranged in the automobile assembly area, a data storage module and a data analysis module arranged in the computer room, and a data export module arranged in the office area. The assembly data acquisition module includes an identification module, a process data acquisition module, and an assembly quality inspection module. The data forwarding module is respectively connected to the identification module, the process data acquisition module, the assembly quality inspection module, the real-time display module, and the data storage module; the data storage module is connected to the data analysis module, and the data analysis module is connected to the data export module; the production data is acquired in real time through the identification module, the process data acquisition module, and the assembly quality inspection module, and the generated data is displayed in the real-time display module in a form that is easy to view, so that the staff in the automobile assembly area can see the real-time production data of the assembly line; the real-time production data can also be viewed or exported through the data export module, so that the automobile assembly line can be fully understood, and the full-process tracking and monitoring of the assembly process can be realized.

[0032] Specifically, the identification module 7 includes an identification unit arranged at each assembly station in the automobile assembly area; the identification unit includes a proximity sensor, a barcode scanner or an RFID reader / writer, which is used to identify the model data of the vehicle to be assembled and collect the station data of the assembly station.

[0033] It should be noted that when the car to be assembled in the automobile assembly area enters the assembly station and triggers the proximity switch, the worker scans the vehicle model identification code of the car body through the barcode scanner at the assembly station to obtain the vehicle model data; the vehicle model data can also be read from the vehicle carrying the car to be assembled through the RFID reader / writer; the vehicle model data includes: the unique identification of the vehicle body and the basic data of the vehicle model such as vehicle type, model, displacement, engine position, and drive mode; the identification unit is also connected to the computer of the assembly station, and the identification unit collects pre-stored station data from the computer; the station data includes: the unique identification of the station, the assembly type of the station, and the basic information of the on-the-job employees such as the on-the-job employee number; the identification module sends the vehicle model data and station data to the data forwarding module in real time.

[0034] It can be understood that the production data management system for the automobile assembly line provided in this embodiment provides effective data support for the whole-process tracking and monitoring of the assembly process by sending the vehicle model data and workstation data in real time.

[0035] Specifically, the process data collection module 8 is connected to each assembly station and is used to collect the assembly type, assembly parts category, assembly material specifications, process parameters required for assembly, station assembly progress, and assembly equipment status of each assembly station.

[0036] It should be noted that the process data acquisition module is connected to the computer of the assembly station to collect the assembly type, assembly parts category, assembly material specifications and models and process parameters required for assembly pre-stored in the computer, and at the same time collects the real-time updated station assembly progress and assembly equipment status, and sends them to the data forwarding module in real time.

[0037] It can be understood that the production data management system for the automobile assembly line provided in this embodiment further provides real-time data of assembly stations and provides more bottom-level and detailed data support.

[0038] Specifically, the production data management system further includes an assembly abnormality alarm module connected to the assembly quality inspection module 9 .

[0039] It should be noted that after the assembly quality inspection module is connected to the process data acquisition module, the real-time updated assembly progress of the workstation and the status of the assembly equipment are collected. If the assembly progress and the status of the assembly equipment are normal, a quality inspection pass signal is sent to the data forwarding module in real time; if the assembly progress or the status of the assembly equipment is abnormal, a quality inspection abnormality signal is sent to the assembly abnormality alarm module in real time. The assembly abnormality alarm module issues an assembly abnormality prompt through the sound and light equipment, and sends a quality inspection abnormality signal to the data forwarding module in real time.

[0040] It can be understood that the production data management system for the automobile assembly line provided in this embodiment provides data support for the tracing of abnormal assembly problems in the later stage.

[0041] Specifically, the data storage module 4 adopts local storage and / or cloud storage.

[0042] It should be noted that the data forwarding module forwards the vehicle model data and the corresponding workstation data, assembly type of the assembly station, assembly parts category, assembly material specifications and models, process parameters required for assembly, workstation assembly progress, and assembly equipment status to the data storage module in real time. The data storage module classifies and stores the data on the local server and updates it in real time. It can also choose to store it on the cloud server and update it in real time. It can also be stored on the local server and updated in real time, or it can be stored on the cloud server and updated in real time.

[0043] It can be understood that the production data management system provided in this embodiment provides a variety of data storage methods, thereby improving the security of production data.

[0044] Specifically, the data export module 6 is used to view real-time production data or export production data reports.

[0045] It should be noted that the data analysis module can classify and compile reports based on the stored production data according to the unique vehicle body identification and basic vehicle data such as vehicle type, model, displacement, engine position, and drive mode; it can also classify and compile reports based on the unique identification of the workstation, the assembly type of the workstation, and the basic information of the on-the-job employees such as the on-the-job employee number; it can also classify and compile reports based on the assembly type, category of assembly parts, specification and model of assembly materials, process parameters required for assembly, assembly progress of the workstation, and status of assembly equipment; the data export module queries or exports the generated reports based on the query or export needs of the staff.

[0046] In actual practice, staff can view production data and export reports through PC-side web applications and / or mobile-side apps.

[0047] It can be understood that the production data management system provided in this embodiment can query or export production data reports from multiple aspects, so as to perform multi-angle analysis on production data.

[0048] Specifically, the real-time display module 3 adopts an LED display or an interactive display.

[0049] It should be noted that if an interactive display is used, the display mode can be adjusted by touching the screen to display the total assembly progress or the assembly progress of each vehicle model.

[0050] Specifically, the production data management system further includes: an environment detection module, which includes a plurality of temperature sensors, humidity sensors and smoke detectors installed in the automobile assembly area.

[0051] It should be noted that the temperature data, humidity data and smoke data of each area of ​​the automobile assembly area are respectively sent to the data forwarding module in real time through the temperature sensor, humidity sensor and smoke detector, and the data forwarding module forwards the data to the real-time display module in real time.

[0052] It can be understood that the production data management system provided in this embodiment can display the environmental data of each area in the automobile assembly area in real time through the real-time display module. Once a safety problem is found, such as fire or water leakage, it can be displayed in the first time, effectively improving the safety of the automobile assembly area.

[0053] In one embodiment, an automobile production workshop is further provided, characterized in that it includes at least one automobile assembly line, and the automobile assembly line is equipped with any of the above-mentioned production data management systems.

[0054] In the description of this specification, the description with reference to the terms "one embodiment", "some embodiments", "example", "specific example", or "some examples" means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the utility model. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.

[0055] Although the embodiments of the present invention have been shown and described above, it can be understood that the above embodiments are exemplary and cannot be understood as limitations of the present invention. Ordinary technicians in the field can change, modify, replace and modify the above embodiments within the scope of the present invention.

Claims

1. A production data management system for an automobile assembly line, characterized in that: include: An assembly data acquisition module, a data forwarding module, and a real-time display module are arranged in the automobile assembly area; Data storage module and data analysis module installed in the computer room; A data export module is provided in the office area; the assembly data acquisition module includes an identification module, a process data acquisition module, and an assembly quality inspection module; The data forwarding module is respectively connected to the identification module, the process data acquisition module, the assembly quality inspection module, the real-time display module and the data storage module; the process data acquisition module is connected to the assembly quality inspection module; the data storage module is connected to the data analysis module; and the data analysis module is connected to the data export module.

2. The production data management system according to claim 1, characterized in that: The identification module includes an identification unit arranged at each assembly station in the automobile assembly area; the identification unit includes a proximity sensor, a barcode scanner or an RFID reader / writer, which is used to identify the model data of the vehicle to be assembled and collect the station data of the assembly station.

3. The production data management system according to claim 2, characterized in that: The process data collection module is connected to each of the assembly stations and is used to collect the assembly type, assembly parts category, assembly material specifications, process parameters required for assembly, station assembly progress, and assembly equipment status of each of the assembly stations.

4. The production data management system according to claim 2, characterized in that: The assembly quality inspection module is arranged at the end of each assembly station.

5. The production data management system according to claim 1, characterized in that: It also includes an assembly abnormality alarm module connected to the assembly quality inspection module.

6. The production data management system according to claim 1, characterized in that: The data export module is used to view real-time production data or export production data reports.

7. The production data management system according to claim 1, characterized in that: The data storage module adopts local storage and / or cloud storage.

8. The production data management system according to claim 1, characterized in that: The real-time display module adopts an LED display or an interactive display.

9. The production data management system according to claim 1, characterized in that: Also includes: An environment detection module includes a plurality of temperature sensors, a humidity sensor and a smoke detector installed in the automobile assembly area.

10. An automobile production workshop, characterized in that: The method comprises at least one automobile assembly line, wherein the automobile assembly line is equipped with a production data management system as claimed in any one of claims 1 to 9.

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