High-performance FPC inductor
By setting heat dissipation chambers and breathable ports at both ends of the inductor coil, the problem of poor heat dissipation effect of the inductor is solved, the heat dissipation and operational performance of the inductor is improved, the life span is extended, and the interface terminals are reinforced.
Patent Information
- Application Number
- CN202420315936.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-02-20
- Publication Date
- 2025-02-28
- Estimated Expiration
- 2034-02-20
AI Technical Summary
The thermal dissipation effect of existing inductors is poor, resulting in reduced performance and shortened life during long-term operation.
A high-performance FPC inductor is designed. By setting a heat dissipation cavity and breathable port at both ends of the inductor coil, heat can be effectively dissipated and the heat dissipation performance is improved.
It effectively improves the heat dissipation and operating performance of the inductor, extends the life of the inductor, and reinforces the interface terminals through a fixed rod to avoid loose coils.
Smart Images
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Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of inductors, in particular to a high-performance FPC inductor. Background Art
[0002] Inductors are extremely important electronic components in the electronics industry. They are common energy storage components used in various electronic circuits that require large currents. Among them, the most widely used inductor devices are wound inductors. The structure of wound inductors is to wind enameled wire around the outside of a magnetic conductor.
[0003] However, the inductors currently on the market have poor internal heat dissipation, which results in reduced performance of the entire inductor. Especially during long-term operation, the performance will become lower and lower as the operating time increases, thus greatly reducing the lifespan. Utility Model Content
[0004] The purpose of the utility model is to provide a high-performance FPC inductor to solve the problems raised in the above background technology.
[0005] The utility model solves the technical problem by adopting the following technical solutions:
[0006] A high-performance FPC inductor comprises two inductor seats, a magnetic column and a coil. Two heat dissipation cavities are respectively arranged on the facing end surfaces of the two inductor seats, a connecting ring plate is fixedly arranged in each of the heat dissipation cavities, the magnetic column is fixedly installed between the two corresponding connecting ring plates, the coil is cyclically wound on the magnetic column, the surface end surface of the connecting ring plate abuts against the coil, a ventilation groove is respectively arranged on the outer end surface of each inductor seat, and ventilation ports are evenly distributed on the side walls of each ventilation groove, and the ventilation ports are connected to the heat dissipation cavity.
[0007] Preferably, rectangular notches are evenly distributed on the connecting ring plate.
[0008] Preferably, the lead ends of the coil extend outward respectively and are fixedly connected with interface terminals, and the lead ends of the coil are wrapped with an outer insulating layer on one side of the interface terminal, and the outer insulating layer is embedded in a groove set at the edge of the PCB mounting board.
[0009] Preferably, a PCB mounting plate is fixedly connected to the outer end surface of the inductor seat, and the left and right ends of the PCB mounting plate are respectively provided with bayonet parts.
[0010] Preferably, a fixing rod is fixedly connected between the two inductor seats, and a ring body is arranged in the fixing rod, and the ring body is sleeved on the corresponding outer insulating layer.
[0011] The advantages and positive effects of the utility model are:
[0012] The utility model dissipates the heat generated at both ends of the inductor coil into the heat dissipation cavity, and then dissipates the heat from both ends in the heat dissipation cavity through air vents, thereby effectively improving the heat dissipation performance of the inductor, thereby effectively improving the operating performance of the inductor, and the interface end of the inductor is stabilized and reinforced by a fixing rod, which can prevent the coil from becoming loose to a certain extent. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] The utility model is further described below in conjunction with the accompanying drawings and embodiments.
[0014] Figure 1 This is a schematic diagram of the overall structure of a high-performance FPC inductor of the utility model;
[0015] Figure 2 This is a schematic diagram of the rear structure of a high-performance FPC inductor of the utility model;
[0016] Figure 3 This is a schematic diagram of a high-performance FPC inductor structure viewed from above in the utility model;
[0017] Figure 4 This is a schematic diagram of the bottom expansion structure of a high-performance FPC inductor of the utility model;
[0018] Figure 5 This is a schematic diagram of the structure of the inductor seat in a high-performance FPC inductor of the utility model:
[0019] Figure 6 The utility model is a schematic diagram of the main cross-sectional structure of an inductor seat in a high-performance FPC inductor.
[0020] The markings in the accompanying drawings are described as follows: PCB mounting board 10; inductor seat 11; bayonet portion 12; ventilation groove 13; ventilation port 14; fixing rod 15; magnetic column 16; coil 17; ring body 18; outer insulation layer 19; interface terminal 20; heat dissipation cavity 21; connecting ring plate 22; rectangular notch 23. DETAILED DESCRIPTION
[0021] Now the utility model is further described in detail with reference to the accompanying drawings. These drawings are simplified schematic diagrams, which only illustrate the basic structure of the utility model in a schematic manner, and therefore only show the components related to the utility model.
[0022] Combine the following Figure 1-6 The utility model is described in detail. For the convenience of description, the directions mentioned below are defined as follows: the up, down, left, right, front and back directions mentioned below are the same as Figure 1 The view direction is consistent in front, back, left, right, up and down. Figure 1The directions shown are consistent with the front, back, left, right, up and down directions of the device of the utility model when viewed from the front.
[0023] In the present invention, unless otherwise clearly defined and specified, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection, a direct connection, or an indirect connection through an intermediate medium, it can be the internal connection of at least two elements or the interaction relationship between at least two elements, unless otherwise clearly defined. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0024] The following is a further description of the embodiments of the present invention in conjunction with the accompanying drawings:
[0025] See also Figure 1-6 The utility model provides an embodiment: a high-performance FPC inductor, comprising two upper and lower inductor seats 11 and a PCB mounting plate 10 fixedly mounted on the outer end surface of the inductor seat 11, two heat dissipation cavities 21 are respectively arranged on the facing end surfaces of the two inductor seats 11, and connecting ring plates 22 are respectively fixedly arranged in the heat dissipation cavities 21, and a gap is left between the outer end surface of the connecting ring plate 22 and the heat dissipation cavity 21, a magnetic column 16 is fixedly mounted between the corresponding two connecting ring plates 22, and a coil 17 is cyclically wound on the magnetic column 16, so that a circle at the end positions of both ends of the wound coil 17 abuts against the surface of the connecting ring plate 22, and the lead ends of the coil 17 extend outwards respectively and are fixedly connected with interface terminals 20, the lead end of the coil 17 is wrapped with an outer insulating layer 19 on one side of the interface terminal 20, and the outer insulating layer 19 is embedded in a groove set at the edge of the PCB mounting board 10, and at the same time, a ventilation groove 13 is set on the outer end face of each of the inductor seats 11, and ventilation ports 14 are evenly distributed on the side walls of each of the ventilation grooves 13, and the ventilation ports 14 are interconnected with the heat dissipation cavity 21, and then when the inductor is connected to operate through the two interface terminals 20, the generated heat can be dissipated into the heat dissipation cavity 21, so that it is dissipated from both ends in the heat dissipation cavity 21 through the ventilation ports 14, thereby effectively improving the heat dissipation performance of the inductor, thereby effectively improving the operating performance of the inductor.
[0026] It should be noted that in order to further improve the heat dissipation performance at both ends of the coil, in the present embodiment, rectangular notches 23 are evenly spaced on the above-mentioned connecting ring plate 22, so that the connecting ring plate 22 forms a tooth shape, which not only improves the heat dissipation, but also makes the sheet between two adjacent rectangular notches 23 have a certain degree of mobility, thereby facilitating the installation and disassembly of the magnetic column 16.
[0027] It is worth mentioning that in this embodiment, a fixing rod 15 is fixedly connected between the two inductor seats 11, and a ring body 18 is provided in the fixing rod 15. The ring body 18 is sleeved on the corresponding outer insulating layer 19, thereby effectively solving the problem of poor stability of the inductor interface end and also reinforcing the inductor as a whole.
[0028] In addition, in one embodiment, a PCB mounting plate 10 is fixedly connected to the outer end surface of the inductor seat 11, and a bayonet portion 12 is respectively provided at the left and right ends of the PCB mounting plate 10. The convenience of installing the entire inductor is improved by adding the bayonet portion 12.
[0029] In a specific implementation, when the inductor is connected to operate through the two interface terminals 20, the generated heat can be dissipated into the heat dissipation cavity 21, and then dissipated from both ends through the air vents 14 in the heat dissipation cavity 21, thereby effectively improving the heat dissipation performance of the inductor, thereby effectively improving the operating performance of the inductor, and the interface end of the inductor is stabilized and reinforced by the fixing rod 15, which can prevent the coil 17 from becoming loose to a certain extent.
[0030] It should be emphasized that the embodiments described in the present invention are illustrative rather than restrictive. Therefore, the present invention is not limited to the embodiments described in the specific implementation manner. Any other implementation manners derived by those skilled in the art based on the technical solution of the present invention also fall within the scope of protection of the present invention.
Claims
1. A high-performance FPC inductor, comprising two inductor seats (11), a magnetic column (16) and a coil (17), characterized in that: Two heat dissipation cavities (21) are respectively arranged on the facing end surfaces of the two inductor seats (11), and a connecting ring plate (22) is fixedly arranged in each of the heat dissipation cavities (21). The magnetic column (16) is fixedly installed between the two corresponding connecting ring plates (22), and the coil (17) is cyclically wound on the magnetic column (16). The surface end surface of the connecting ring plate (22) abuts against the coil (17). A ventilation groove (13) is respectively arranged on the outer end surface of each inductor seat (11), and ventilation ports (14) are evenly spaced and arranged on the side walls of each ventilation groove (13), and the ventilation ports (14) are connected to the heat dissipation cavity (21).
2. A high performance FPC inductor according to claim 1, characterized in that: The connecting ring plate (22) is provided with rectangular notches (23) at equal intervals.
3. A high performance FPC inductor according to claim 2, characterized in that: The lead ends of the coil (17) extend outwards respectively and are fixedly connected to an interface terminal (20); the lead ends of the coil (17) are wrapped with an outer insulating layer (19) on one side of the interface terminal (20); and the outer insulating layer (19) is embedded in a groove provided at the edge of the PCB mounting plate (10).
4. The high performance FPC inductor according to claim 1, characterized in that: A PCB mounting plate (10) is fixedly connected to the outer end surface of the inductor seat (11), and the left and right ends of the PCB mounting plate (10) are respectively provided with bayonet portions (12).
5. The high performance FPC inductor according to claim 3, characterized in that: A fixing rod (15) is fixedly connected between the two inductor seats (11), and a ring body (18) is arranged in the fixing rod (15), and the ring body (18) is sleeved on the corresponding outer insulating layer (19).