Sheet breaking device for processing solar cell sheet

By designing a solar cell processing blade breaker device including a worm gear and worm mechanism and a cylinder-driven clipper, the problem of excessive shallow depth of the cell cutting line and abnormal rotation of the blade breaker block is solved, and efficient and synchronous blade breaker operation is achieved.

CN222546296UActive Publication Date: 2025-02-28HUANGSHAN FULE NEW ENERGY TECH CO LTD
View PDF 1 Cites 0 Cited by

Patent Information

Application Number
CN202421046020.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-14
Publication Date
2025-02-28
Estimated Expiration
2034-05-14

AI Technical Summary

Technical Problem

During the manufacturing process of solar cell cells, the depth of the cutting line of some cells is too shallow, which makes it difficult to break the pieces. In the prior art, the rotation of the two break pieces may be out of synchronization, affecting the breaking effect.

Method used

A breaking device for processing solar cell cells is designed, which includes a fixed block, a breaking block, a worm gear mechanism and a cutting knife. The worm gear and worm mechanism realize the synchronous rotation of the two bent pieces, and the secondary cutting is performed through the cylinder-driven cutting knife to ensure sufficient depth of the cutting line.

Benefits of technology

It effectively solves the problem of difficult breaking due to the shallow depth of the cutting line of the battery cell, and ensures the coordinated work of the breaking blocks through synchronous rotation, improving the efficiency and quality of the breaking blocks.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure 00000000_0000_ABST
    Figure 00000000_0000_ABST
Patent Text Reader

Abstract

The utility model discloses a breaking device for solar cell processing, which relates to the technical field of cell processing, and comprises a fixed block, two rotating shafts are symmetrically and rotatably arranged at the upper end of the fixed block, the exteriors of the rotating shafts are rotatably connected with a breaking block, a worm gear is fixedly connected to the position outside the rotating shafts and close to one end, and the worm gear is fixedly connected with a worm shaft. A motor is arranged in the fixing block, an output shaft of the motor is fixedly connected with a worm, the worm is arranged between the two worm wheels and is in meshed connection with the two worm wheels, and a cutter is arranged on the fixing block in a sliding mode. The problems that in the prior art, the depths of cutting lines of part of battery pieces are too small, when two piece breaking blocks are driven to rotate oppositely, the battery pieces are difficult to break apart, if two electric cylinders are not started at the same time, the rotating angles of the two piece breaking blocks are inconsistent, and the battery pieces cannot be broken apart easily are solved. And therefore, the problem of influence on sheet breaking is solved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of battery sheet processing, in particular to a battery sheet breaking device for processing solar battery sheets. Background Art

[0002] Cells are generally divided into single crystal silicon, polycrystalline silicon, and amorphous silicon. Single crystal silicon solar cells are the fastest-developed solar cells at present. Their structure and production process have been finalized, and the products have been widely used in space and on the ground. This type of solar cell uses high-purity single crystal silicon rods as raw materials. In order to reduce production costs, solar cells used on the ground now use solar-grade single crystal silicon rods, and the material performance indicators have been relaxed.

[0003] The Chinese utility model with publication number CN215578461U proposes a cell breaking device for battery cell production: align the cutting line of the battery cell with the gap between the two cell breaking blocks, and then push the rack through the electric cylinder. The two racks are respectively engaged with the driving gears, which can drive the two cell breaking blocks to rotate in opposite directions, thereby completing the cell breaking operation.

[0004] However, the existing technology still has shortcomings:

[0005] 1. During the manufacturing process of the battery cells, there may be design or manufacturing problems, resulting in insufficient cutting line depth. The cutting line depth of some battery cells is too shallow, which makes it difficult to break the battery cells apart when the two breaking blocks are driven to rotate in opposite directions.

[0006] 2. Since the two electric cylinders need to be started at the same time to make the two racks mesh with the driving gears respectively, if the two electric cylinders are not started at the same time, the rotation angles of the two breaking blocks will be inconsistent, which will affect the breaking process. Utility Model Content

[0007] The utility model aims to solve at least one of the technical problems existing in the prior art. To this end, the utility model proposes a solar cell chip breaking device, which solves the problem in the prior art that the cutting line of some solar cells is too shallow, and when the two chip breaking blocks are driven to rotate in opposite directions, it will be difficult to break the solar cells apart, and if the two electric cylinders are not started at the same time, the rotation angles of the two chip breaking blocks will be inconsistent, which will affect the chip breaking.

[0008] To achieve the above-mentioned purpose, the utility model proposes a breaking device for processing solar cell sheets, comprising: a fixed block, wherein two rotating shafts are symmetrically rotatably arranged on the upper end of the fixed block, the outer part of the rotating shaft is rotatably connected to the breaking block, a worm gear is fixedly connected to the outer part of the rotating shaft near one end, a motor is arranged inside the fixed block, a worm is fixedly connected to the output shaft of the motor, the worm is arranged between the two worm gears, and the worm is meshingly connected to the two worm gears, a cutting knife is slidably arranged on the fixed block, a cylinder is fixedly arranged inside the fixed block, and the output end of the cylinder is fixedly connected to the cutting knife.

[0009] As a further solution of the utility model: a bottom plate is arranged at the lower end of the fixing block, screw rods are threadedly connected at the four corners of the bottom plate, and a foot pad is fixedly connected to the lower end of the screw rods.

[0010] As a further solution of the utility model: two groups of connection devices are symmetrically fixedly arranged on the upper end of the fixing block, each group of connection devices includes a plurality of connection plates, and a rotating shaft is passed through the plurality of connection plates.

[0011] As a further solution of the utility model: a breaking groove is provided on the breaking block.

[0012] As a further solution of the utility model: a cavity is arranged inside the fixing block, a fixing plate is fixedly connected to the inner wall of the fixing block, and a motor is fixedly arranged on the upper end of the fixing plate.

[0013] As a further solution of the utility model: a notch is arranged on the top surface of the fixing block, and the cutting knife passes through the notch and extends to the outside of the fixing block.

[0014] As a further solution of the utility model: material receiving trays are arranged on both sides of the fixed block.

[0015] Compared with the prior art, the beneficial effects of the utility model are:

[0016] 1. In order to prevent the cutting line of the battery cell from being too shallow, insert the battery cell into the breaking groove on the breaking block, start the cylinder, and the output end of the cylinder drives the cutting knife to move and perform secondary cutting along the cutting line of the battery cell.

[0017] 2. When breaking the cells, insert the cell into the breaking slot on the breaking block, align the cutting line of the cell with the gap between the two breaking blocks, start the motor, and the output shaft of the motor drives the worm to rotate. The worm drives the two worm wheels to rotate in opposite directions. The two worm wheels rotate at the same time, so that the two breaking blocks rotate in opposite directions. This avoids the two breaking blocks from rotating out of sync. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1It is a structural schematic diagram of the utility model;

[0019] Figure 2 It is a side sectional view of the utility model.

[0020] In the figure: 1. bottom plate; 2. fixed block; 3. screw; 4. receiving tray; 5. connecting plate; 6. rotating shaft; 7. breaking block; 8. worm gear; 9. worm; 10. cutting knife; 11. cylinder; 12. motor; 13. fixed plate. DETAILED DESCRIPTION

[0021] The technical solution of the utility model will be described clearly and completely in conjunction with the embodiments below. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of them. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0022] like Figure 1-2 As shown, the solar cell chip breaking device comprises: a fixed block 2, a bottom plate 1 is arranged at the lower end of the fixed block 2, screws 3 are threadedly connected at the four corners of the bottom plate 1, and a foot pad (not shown in the figure) is fixedly connected to the lower end of the screw 3.

[0023] When in use, the device is placed on the ground or other surfaces. If the placement is not stable, the foot pad can be adjusted accordingly by rotating the screw rod 3.

[0024] Two groups of connection devices are symmetrically fixedly arranged on the upper end of the fixing block 2 , each group of connection devices includes a plurality of connection plates 5 , and a rotating shaft 6 is passed through the plurality of connection plates 5 , so that the rotating shaft 6 can realize self-rotation inside the plurality of connection plates 5 .

[0025] The outside of the rotating shaft 6 is rotatably connected to a breaking block 7 , and the breaking block 7 is provided with a breaking groove. The outside of the rotating shaft 6 and a position close to one end is fixedly connected to a worm gear 8 .

[0026] A cavity is provided inside the fixed block 2, a fixed plate 13 is fixedly connected to the inner wall of the fixed block 2, a motor 12 is fixedly provided on the upper end of the fixed plate 13, a worm 9 is fixedly connected to the output shaft of the motor 12, the worm 9 is provided between the two worm wheels 8, and the worm 9 is meshingly connected with the two worm wheels 8.

[0027] When breaking the cells, the cell is inserted into the breaking groove on the breaking block 7, the cutting line of the cell is aligned with the gap between the two breaking blocks 7, the motor 12 is started, the output shaft of the motor 12 drives the worm 9 to rotate, and the worm 9 drives the two worm wheels 8 to rotate in the opposite direction, so that the two breaking blocks 7 rotate in the opposite direction, thereby completing the breaking operation.

[0028] In order to prevent the cutting line of the battery cell from being too shallow, a cutting knife 10 is slidably arranged on the fixed block 2, a notch is arranged on the top surface of the fixed block 2, a cylinder 11 is fixedly arranged inside the fixed block 2, and the output end of the cylinder 11 is fixedly connected to the cutting knife 10, and the cutting knife 10 passes through the notch and extends to the outside of the fixed block 2.

[0029] Before breaking the battery cell, in order to prevent the cutting line of the battery cell from being too shallow, the cylinder 11 is started, and the output end of the cylinder 11 drives the cutting knife 10 to move and perform secondary cutting along the cutting line of the battery cell.

[0030] The two sides of the fixing block 2 are provided with receiving trays 4. After the cell breaking is completed, the broken cell sheets slide down into the receiving trays 4 under the inclined posture of the cell breaking block 7.

[0031] Working principle:

[0032] During use, in order to prevent the cutting line of the battery cell from being too shallow, the battery cell is inserted into the breaking groove on the breaking block 7, and the cylinder 11 is started. The output end of the cylinder 11 drives the cutting knife 10 to move and perform secondary cutting along the cutting line of the battery cell; then the cutting line of the battery cell is aligned with the gap between the two breaking blocks 7, and the motor 12 is started. The output shaft of the motor 12 drives the worm 9 to rotate, and the worm 9 drives the two worm wheels 8 to rotate in the opposite direction, so that the two breaking blocks 7 rotate in the opposite direction, thereby completing the breaking operation.

[0033] After the cell breaking is completed, the broken cell sheets slide down into the receiving tray 4 under the inclined posture of the cell breaking block 7 .

[0034] The above is a detailed description of an embodiment of the utility model, but the content is only a preferred embodiment of the utility model and cannot be considered to limit the scope of implementation of the utility model. All equivalent changes and improvements made within the scope of application of the utility model should still fall within the scope of the patent coverage of the utility model.

Claims

1. A solar cell chip breaking device, characterized in that: include: A fixed block (2), wherein two rotating shafts (6) are symmetrically rotatably arranged at the upper end of the fixed block (2), the outer portion of the rotating shaft (6) is rotatably connected to a sheet breaking block (7), the outer portion of the rotating shaft (6) and a position close to one end thereof is fixedly connected to a worm gear (8), a motor (12) is arranged inside the fixed block (2), the output shaft of the motor (12) is fixedly connected to a worm gear (9), the worm gear (9) is arranged between the two worm gears (8), and the worm gear (9) is meshingly connected to the two worm gears (8), a cutting knife (10) is slidably arranged on the fixed block (2), a cylinder (11) is fixedly arranged inside the fixed block (2), and the output end of the cylinder (11) is fixedly connected to the cutting knife (10).

2. The solar cell chip breaking device according to claim 1, characterized in that: A bottom plate (1) is provided at the lower end of the fixing block (2), screw rods (3) are threadedly connected to the four corners of the bottom plate (1), and a foot pad is fixedly connected to the lower end of the screw rod (3).

3. The solar cell chip breaking device according to claim 1, characterized in that: Two groups of connection devices are symmetrically fixedly arranged on the upper end of the fixed block (2), each group of connection devices comprises a plurality of connection plates (5), and a rotating shaft (6) is arranged between the plurality of connection plates (5).

4. The solar cell chip breaking device according to claim 1, characterized in that: The tablet breaking block (7) is provided with a tablet breaking groove.

5. The solar cell chip breaking device according to claim 1, characterized in that: A cavity is provided inside the fixing block (2), a fixing plate (13) is fixedly connected to the inner wall of the fixing block (2), and a motor (12) is fixedly provided at the upper end of the fixing plate (13).

6. The solar cell chip breaking device according to claim 1, characterized in that: The top surface of the fixing block (2) is provided with a notch, and the cutting knife (10) passes through the notch and extends to the outside of the fixing block (2).

7. The solar cell chip breaking device according to claim 1, characterized in that: Material receiving trays (4) are provided on both sides of the fixed block (2).

Citation Information

Patent Citations

  • Cell breaking device for cell production

    CN215578461U