Homogenizing emulsifying machine
By setting up a detection device and an electronic control device in the homogenized emulsifier, the cleaning of the residues in the inner wall of the emulsifier is detected and feedback in real time, the problem of lack of effective detection methods in the prior art is solved, and the work efficiency and cleaning effect are improved.
Patent Information
- Application Number
- CN202421106172.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-21
- Publication Date
- 2025-03-04
- Estimated Expiration
- 2034-05-21
AI Technical Summary
When cleaning the residues in the inner wall of the emulsifier pot, the existing homogenized emulsifier lacks effective detection methods, which leads to the inability of staff to judge whether the residue is completely cleaned in real time, which affects work efficiency.
A homogenized emulsifier is designed, equipped with a detection device and an electronic control device. When the cleaning member is rotated and moved by the stirring member, the detection device can trigger the detection result and prompt the user for cleaning the residue.
Real-time detection and feedback on the cleaning of the inner wall of the emulsified pot is achieved, work efficiency is improved, and the pot wall is completely clean.
Smart Images

Figure CN222550654U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of homogenizing and emulsifying production, in particular to a homogenizing and emulsifying machine Background Art
[0002] Homogenization, also known as slurrying, is the process of micronizing and homogenizing the dispersed matter in the suspension (or emulsion) system. This treatment simultaneously reduces the size of the dispersed matter and improves the uniformity of its distribution. Emulsification is a phenomenon in which a liquid is evenly dispersed in another immiscible liquid in the form of extremely small droplets. In the production of solder paste, cosmetics, food and other industries, certain liquids need to be homogenized and emulsified.
[0003] During the use of the homogenizer, the highly viscous emulsion easily adheres to the inner wall of the emulsifier pot. In the existing homogenizer, the residue on the pot wall is usually cleaned manually or a scraper is configured on the stirring head. The scraper is used to scrape off the residue by rotating the stirring head. However, the scraper is usually in the state of covering the emulsifier pot when working. The staff cannot observe the pot wall inside the emulsifier pot, and thus cannot judge whether the residue has been scraped off. Repeated opening and closing of the upper cover for inspection also wastes time and affects work efficiency. Utility Model Content
[0004] The utility model aims to solve at least one of the problems in the related art to a certain extent. To this end, one of the purposes of the utility model is to provide a homogenizing emulsifier, which is used to detect when the homogenizing emulsifier uses a scraper to clean the inside of the emulsifying pot, and feed back the detection situation to an external display and control device, so as to effectively judge the cleaning situation of the residue on the inner wall of the emulsifying pot and improve the working efficiency.
[0005] A homogenizing and emulsifying machine, comprising:
[0006] frame;
[0007] A stirring component, the stirring component is arranged on the frame, the stirring component comprises an emulsifying pot, an upper cover, a driving member, a stirring member and a cleaning member, the emulsifying pot forms an emulsifying chamber, the upper cover is arranged above the emulsifying pot, and moves in a vertical direction to cover or open the emulsifying pot, the driving member is arranged on the upper cover, and drives one end of the stirring member connected to the upper cover, the upper cover moves to drive the other end of the stirring member to extend into or out of the stirring chamber, the driving member drives the stirring member to rotate, the cleaning member is connected to the other end of the stirring member and abuts against the cavity wall of the emulsifying chamber;
[0008] a detection device, the detection device being disposed on a side of the cleaning member away from the wall of the emulsification chamber; and
[0009] An electric control device is connected to the frame, and the electric control device is electrically connected to the driving member and the detection device.
[0010] Furthermore, the cleaning member is a scraper, one end of which is connected to the peripheral side of the stirring member, and the other end of which is inclined toward the cavity wall of the emulsification cavity and abuts against the cavity wall of the emulsification cavity.
[0011] Furthermore, the stirring element includes two relatively arranged stirring columns, and the two stirring columns are respectively located on both sides of the radial direction of the emulsification chamber. The number of the cleaning elements is at least two, and at least two cleaning elements are respectively arranged on the two stirring columns. At least two cleaning elements are staggered in the axial direction of the emulsification chamber.
[0012] Furthermore, the number of the detection devices is at least two, at least two of the detection devices are electrically connected to the electric control device, and one detection device is provided corresponding to one cleaning member.
[0013] Furthermore, the detection device is a material sensor or a pressure sensor.
[0014] Furthermore, the cleaning piece is made of silicone or rubber.
[0015] Furthermore, the stirring member also includes a rotating column and a stirring blade, the rotating column is arranged along the center line of the emulsification chamber, and the stirring blade is sleeved on the rotating column and extends along the radial direction of the emulsification chamber.
[0016] Furthermore, the homogenizing and emulsifying machine also includes a visual detector, which is arranged on the side wall of the rotating column and is electrically connected to the electronic control device.
[0017] Furthermore, the electronic control device includes a controller, control buttons, a display and a prompting member, and the control buttons, the display and the prompting member are all electrically connected to the controller.
[0018] Furthermore, the prompting member is a horn or an LED light.
[0019] The above technical solution provided by the embodiment of the present application has the following advantages over the prior art: a homogenizing emulsifier provided by the present application comprises a frame, a stirring component, a detection device and an electronic control device; the stirring component is arranged on the frame, the stirring component comprises an emulsifying pot, an upper cover, a driving member, a stirring member and a cleaning member, the emulsifying pot forms an emulsifying chamber, the upper cover is arranged above the emulsifying pot and moves in a vertical direction to cover or open the emulsifying pot, the driving member is arranged on the upper cover and drives one end of the stirring member connected to the stirring member, the upper cover moves to drive the other end of the stirring member to extend into or out of the stirring chamber, the driving member drives the stirring member to rotate, the cleaning member is connected to the other end of the stirring member and abuts against the cavity wall of the emulsifying chamber; the detection device is arranged on the side of the cleaning member away from the cavity wall of the emulsifying chamber; the electronic control device is connected to the frame, and the electronic control device is electrically connected to the driving member and the detection device. The present application is provided with a detection device, which is arranged on the side of the stirring member away from the wall of the emulsifying chamber. When the cleaning member moves against the wall of the emulsifying chamber through the rotation of the stirring member, the residue on the pot wall of the emulsifying pot can be scraped off. The scraped residue will contact the detection device due to the inertia of the cleaning member moving in the emulsifying pot, and then the detection device can be triggered. The detection device is electrically connected to the electronic control device, and then the user can be prompted that the residue in the emulsifying pot has not been scraped off, which also proves that the residue on the pot wall has not been cleaned. When the prompt signal disappears, it can be proved that the residue on the pot wall has been cleaned. On the other hand, the detection device can be used for material detection to detect whether there is material in the emulsifying pot to prevent the machine from idling. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] The accompanying drawings herein are incorporated in and constitute a part of the specification, illustrate embodiments consistent with the present utility model, and together with the description, are used to explain the principles of the present utility model.
[0021] In order to more clearly illustrate the technical solutions in the embodiments of the utility model or the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, for ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative labor.
[0022] In the attached figure:
[0023] Figure 1 This is a structural schematic diagram of an embodiment of a homogenizing and emulsifying machine of the present application;
[0024] Figure 2 This is a schematic diagram of the cross-sectional structure of the stirring component in the homogenizing and emulsifying machine of this application.
[0025] Figure numerals: 1. homogenizing emulsifier; 10. frame; 20. stirring assembly; 21. emulsifying pot; 211. emulsifying chamber; 22. upper cover; 23. stirring element; 231. stirring column; 233. rotating column; 235. stirring blade; 24. cleaning element; 25. driving element; 30. detecting device; 40. electric control device; 50. visual detector. DETAILED DESCRIPTION
[0026] In order to have a clearer understanding of the technical features, purposes and effects of the present invention, the specific implementation methods of the present invention are now described in detail with reference to the accompanying drawings. In the following description, it should be understood that the directions or positional relationships indicated by "front", "rear", "up", "down", "left", "right", "longitudinal", "horizontal", "vertical", "horizontal", "top", "bottom", "inside", "outside", "head", "tail", etc. are based on the directions or positional relationships shown in the accompanying drawings, are constructed and operated in a specific direction, and are only for the convenience of describing the present technical solution, rather than indicating that the mechanism or element referred to must have a specific direction, and therefore cannot be understood as a limitation to the present invention.
[0027] It should also be noted that, unless otherwise clearly specified and limited, the terms such as "installed", "connected", "connected", "fixed", "set" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral one; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. When an element is referred to as being "on" or "under" another element, the element can be "directly" or "indirectly" located on the other element, or there may be one or more intermediate elements. The terms "first", "second", "third", etc. are only for the convenience of describing the present technical solution, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Therefore, the features defined as "first", "second", "third", etc. can explicitly or implicitly include one or more of the features. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to the specific circumstances.
[0028] In the following description, specific details such as specific system structures and technologies are provided for the purpose of illustration rather than limitation, so as to provide a thorough understanding of the embodiments of the present invention. However, it should be clear to those skilled in the art that the present invention can also be implemented in other embodiments without these specific details. In other cases, detailed descriptions of well-known systems, mechanisms, circuits, and methods are omitted to avoid unnecessary details that hinder the description of the present invention.
[0029] like Figure 1 - Figure 2As shown, the present application provides a homogenizing emulsifier 1, comprising a frame 10, a stirring assembly 20, a detection device 30 and an electronic control device 40; the stirring assembly 20 is arranged on the frame 10, and the stirring assembly 20 comprises an emulsifying pot 21, an upper cover 22, a driving member 25, a stirring member 23 and a cleaning member 24, the emulsifying pot 21 is formed with an emulsifying cavity 211, the upper cover 22 is arranged above the emulsifying pot 21, and moves in a vertical direction to cover or open the emulsifying pot 21, and the driving member 25 is arranged on the upper cover 22. The upper cover 22 drives one end of the stirring member 23 to extend into or out of the stirring chamber. The driving member 25 drives the stirring member 23 to rotate. The cleaning member 24 is connected to the other end of the stirring member 23 and abuts against the wall of the emulsification chamber 211. The detection device 30 is arranged on the side of the cleaning member 24 away from the wall of the emulsification chamber 211. The electronic control device 40 is connected to the frame 10, and the electronic control device 40 is electrically connected to the driving member 25 and the detection device 30.
[0030] Specifically, the homogenizing emulsifier 1 includes a frame 10, a stirring assembly 20, a detection device 30 and an electric control device 40. The frame 10 is used as a supporting seat and a connecting structure for other mechanisms and parts. In this embodiment, the frame 10 includes a base and an upper seat connected to the top of the base. The stirring assembly 20 is arranged between the base and the upper seat. The electric control device 40 is arranged on the base, and the top of the shell of the electric control device 40 is connected to the upper seat through a connecting column. The stirring assembly 20 includes an emulsifying pot 21, an upper cover 22, a driving member 25, a stirring member 23 and a cleaning member 24. The emulsifying pot 21 is formed with an emulsifying chamber 211. The upper cover 22 is arranged above the emulsifying pot 21. The upper cover 22 is movably connected to the upper seat. A cylinder is arranged on the upper seat. The cylinder drives the upper cover 22, and the cylinder can drive the upper cover 22 to move in the vertical direction. Furthermore, the cylinder is electrically connected to the electric control device 40, and the circuit between the cylinder and the electric control device 40 is arranged through the upper cover 22 and the connecting column, so that the electric control device 40 can control the driving direction of the cylinder, and then control the upper cover 22 to rise or fall. The emulsification pot 21 is arranged below the upper cover 22, and the emulsification pot 21 is provided with an emulsification chamber 211 with an upper opening. When the upper cover 22 descends, it can cover the opening of the emulsification chamber 211, and when it rises, it can open the opening of the emulsification chamber 211. The upper cover 22 is connected with a driving member 25 and a stirring member 23. The stirring member 23 is connected to the side of the upper cover 22 facing the opening of the emulsification chamber 211. When the upper cover 22 descends, the stirring member 23 extends into the emulsification chamber 211, and when the upper cover 22 rises, the stirring member 23 extends out of the emulsification chamber 211; the driving member 25 drives the stirring member 23, and can drive the stirring member 23 to rotate, so as to achieve the stirring of the emulsification chamber 211 by the stirring member 23. It is understandable that the stirring member 23 can be provided with a metal sheet or a rotating head to achieve homogenous stirring. Furthermore, the cleaning member 24 is connected to the other end of the stirring member 23 and abuts against the wall of the emulsification chamber 211, so that when the stirring member 23 rotates, the cleaning member 24 can be driven to move in the emulsification chamber 211. Since the cleaning member 24 contacts the wall of the emulsification chamber 211, the emulsified homogenized residue on the wall can be scraped off when the cleaning member 24 moves. It is understandable that the cleaning member 24 can be a scraper, a scraper, etc., which is not limited here.
[0031] Furthermore, the homogenizer 1 also includes a detection device 30, which can be a material sensor, a pressure sensor, a touch sensor, etc. If it is a material sensor, the contact between the homogenizer and the material sensor is used to achieve the detection effect, and whether there is any residue scraped off from the cavity wall is determined by whether there is contact. It can be a photoelectric sensor: the photoelectric effect is used to achieve material detection, including a photoelectric switch, a photoelectric sensor, etc.; it can also be a vibrating string sensor: according to the vibration state of the material, the existence, displacement and other information of the material are detected. If it is a pressure sensor, the extrusion effect of the homogenizer on the pressure sensor is used to achieve detection, and whether there is any residue scraped off from the cavity wall is determined by the pressure size or the presence or absence of the detection. It can be understood that through the detection result of the detection device 30, it can be determined whether there is any residue scraped off from the cavity wall. If there is any residue scraped off, it means that the residue on the pot wall has not been cleaned up, and if there is no residue scraped off, it means that the residue on the pot wall has been cleaned up. Furthermore, the detection device 30 is electrically connected to the electronic control device 40. The detection device 30 can transmit the detection signal to the electronic control device 40. After processing the detection signal, the electronic control device 40 can prompt the user with the detection result through sound, light, etc., thereby achieving the effect of human-computer interconnection and improving the user experience.
[0032] It is understandable that the detection device 30 can also be used to realize material detection, detect and determine whether there is material in the emulsification pot 21 to prevent it from idling. If the detection device 30 detects that there is material, it can be determined that there is material in the emulsification pot 21. If the detection device 30 detects that there is no material, it can be determined that there is no material or too little material in the emulsification pot 21.
[0033] The above technical solution provided by the embodiment of the present application has the following advantages compared with the prior art: the homogenizing emulsifying machine 1 is provided with a detection device 30, which is arranged on the side of the stirring member 23 away from the wall of the emulsifying chamber 211. When the cleaning member 24 moves against the wall of the emulsifying chamber 211 through the rotation of the stirring member 23, the residue on the pot wall of the emulsifying pot 21 can be scraped off. The scraped residue will contact the detection device 30 due to the inertia of the cleaning member 24 moving in the emulsifying pot 21, and then the detection device 30 can be triggered. The detection device 30 is electrically connected to the electronic control device 40, and then the user can be prompted that the residue in the emulsifying pot 21 has not been scraped off, which also proves that the residue on the pot wall has not been cleaned. When the prompt signal disappears, it can be proved that the residue on the pot wall has been cleaned. On the other hand, the detection device 30 can be used for material detection, detecting whether there is material in the emulsifying pot 21 to prevent the machine from idling.
[0034] Furthermore, the cleaning member 24 is a scraper, one end of which is connected to the peripheral side of the stirring member 23, and the other end is inclined toward the cavity wall of the emulsification cavity 211 and abuts against the cavity wall of the emulsification cavity 211. The cleaning member 24 is inclined toward the cavity wall of the emulsification cavity 211, so that the scraper can be closer to the cavity wall of the emulsification cavity 211, thereby improving the scraping effect and the cleaning effect.
[0035] Further, the stirring member 23 includes two stirring columns 231 arranged opposite to each other, the two stirring columns 231 are respectively arranged on both sides of the inner radial direction of the emulsification chamber 211, and the number of the cleaning members 24 is at least two, at least two cleaning members 24 are respectively arranged on the two stirring columns 231, and at least two cleaning members 24 are arranged staggered in the axial direction of the emulsification chamber 211. The two stirring columns 231 are respectively arranged on both sides of the inner radial direction of the emulsification chamber 211, and then the two stirring columns 231 can be in relative positions to stir the homogenization inside the emulsification chamber 211, at least two cleaning members 24 are respectively arranged on the two stirring columns 231, and at least two cleaning members 24 are arranged staggered in the axial direction of the emulsification chamber 211, so that at least two cleaning members 24 can be arranged in the axial direction to cover the cavity wall of the emulsification chamber 211, thereby improving the scraping effect and the cleaning effect.
[0036] Further, the number of the detection devices 30 is at least two, at least two detection devices 30 are electrically connected to the electric control device 40, and one detection device 30 is set corresponding to one cleaning member 24. The number of the detection devices 30 is at least two, and one detection device 30 is set corresponding to one cleaning member 24. The setting of multiple detection devices 30 can summarize the detection data of multiple detection devices 30, and then judge the cleaning results, which can improve the accuracy and effectiveness of the detection results.
[0037] Furthermore, the detection device 30 is a material sensor or a pressure sensor.
[0038] Furthermore, the cleaning member 24 is made of silicone or rubber. The cleaning member 24 is made of silicone or rubber. The cleaning member 24 made of silicone or rubber can adapt well to irregular surfaces and has a good cleaning effect. Due to the softness of silicone or rubber, the homogenized material can be effectively peeled off the pot wall without damaging the wall surface, thereby improving production efficiency. The cleaning member 24 can also be made of polymer materials such as polytetrafluoroethylene (PTFE) and polyimide (PI), which have excellent chemical corrosion resistance and low friction coefficient. Their advantages are light weight, low noise, and easy maintenance, and are suitable for some occasions where the vacuum degree and pump speed are not required to be high.
[0039] Furthermore, the stirring member 23 further includes a rotating column 233 and a stirring blade 235. The rotating column 233 is arranged along the center line of the emulsification chamber 211. The stirring blade 235 is sleeved on the rotating column 233 and extends in the radial direction of the emulsification chamber 211. The rotating column 233 is arranged along the center line of the emulsification chamber 211. The stirring blade 235 is sleeved on the rotating column 233. The stirring blade 235 can stir the homogenization in the middle of the emulsification chamber 211, and can improve the stirring effect by cooperating with the stirring column 231.
[0040] Furthermore, the homogenizing and emulsifying machine 1 further includes a visual detector 50, which is disposed on the side wall of the rotating column 233 and is electrically connected to the electronic control device 40. The visual detector 50 can perform visual inspection on the inside of the emulsifying chamber 211 by the rotation of the rotating column 233, and can effectively determine whether there is residue on the wall of the emulsifying chamber 211 in cooperation with the electronic control device 40, and can improve the inspection effect in cooperation with the inspection device 30.
[0041] Furthermore, the electric control device 40 includes a controller, a control button, a display and a prompting member, and the control button, the display and the prompting member are all electrically connected to the controller. The controller can send signals to the display and the prompting member to achieve transmission of the detection results.
[0042] Furthermore, the prompting element is a horn or an LED light.
[0043] It can be understood that the above embodiments only express the preferred implementation methods of the utility model, and the descriptions thereof are relatively specific and detailed, but they cannot be understood as limiting the patent scope of the utility model. It should be pointed out that, for ordinary technicians in this field, without departing from the concept of the utility model, the above-mentioned technical features can be freely combined, and several deformations and improvements can be made, which all belong to the protection scope of the utility model. Therefore, all equivalent changes and modifications made to the scope of the claims of the utility model should belong to the scope covered by the claims of the utility model.
Claims
1. A homogenizing emulsifier, characterized in that: include: frame; A stirring component, the stirring component is arranged on the frame, the stirring component comprises an emulsifying pot, an upper cover, a driving member, a stirring member and a cleaning member, the emulsifying pot forms an emulsifying chamber, the upper cover is arranged above the emulsifying pot, and moves in a vertical direction to cover or open the emulsifying pot, the driving member is arranged on the upper cover, and drives one end of the stirring member connected to the upper cover, the upper cover moves to drive the other end of the stirring member to extend into or out of the emulsifying chamber, the driving member drives the stirring member to rotate, the cleaning member is connected to the other end of the stirring member and abuts against the chamber wall of the emulsifying chamber; A detection device, the detection device is arranged on a side of the cleaning member away from the wall of the emulsification chamber; as well as An electric control device is connected to the frame, and the electric control device is electrically connected to the driving member and the detection device.
2. A homogenizing emulsifier according to claim 1, characterized in that: The cleaning member is a scraper, one end of which is connected to the peripheral side of the stirring member, and the other end of which is inclined toward the cavity wall of the emulsification cavity and abuts against the cavity wall of the emulsification cavity.
3. A homogenizing emulsifier according to claim 2, characterized in that: The stirring element includes two stirring columns arranged opposite to each other, and the two stirring columns are respectively located on both sides of the radial direction of the emulsification chamber. The number of the cleaning elements is at least two, and at least two cleaning elements are respectively arranged on the two stirring columns. At least two cleaning elements are staggered in the axial direction of the emulsification chamber.
4. A homogenizing emulsifier according to claim 3, characterized in that: The number of the detection devices is at least two, at least two of the detection devices are electrically connected to the electric control device, and one detection device is provided corresponding to one cleaning member.
5. A homogenizing emulsifier according to any one of claims 1 to 4, characterized in that: The detection device is a material sensor or a pressure sensor.
6. A homogenizing emulsifier according to any one of claims 1 to 4, characterized in that: The cleaning piece is made of silica gel or rubber.
7. A homogenizing emulsifier according to any one of claims 1 to 4, characterized in that: The stirring member also includes a rotating column and a stirring blade. The rotating column is arranged along the center line of the emulsification chamber. The stirring blade is sleeved on the rotating column and extends along the radial direction of the emulsification chamber.
8. A homogenizing emulsifier according to claim 7, characterized in that: The homogenizing and emulsifying machine further comprises a visual detector, which is arranged on the side wall of the rotating column and is electrically connected to the electric control device.
9. A homogenizing and emulsifying machine according to any one of claims 1 to 4, characterized in that: The electric control device comprises a controller, a control button, a display and a prompting member, and the control button, the display and the prompting member are all electrically connected to the controller.
10. A homogenizing emulsifier according to claim 9, characterized in that: The prompting element is a horn or an LED lamp.