Component straightness correction equipment

Abstract

The utility model discloses component straightness correction equipment, and belongs to the technical field of component straightness correction. Component straightness correction equipment comprises a supporting frame, a correction plate is installed above the supporting frame, a driving mechanism is installed on the portion, located on one side of the correction plate, above the supporting frame, a plurality of correction rollers are rotationally connected to the inner wall of the correction plate, and a plurality of transmission rollers are rotationally connected to the portion, located below the correction rollers, of the inner wall of the correction plate. The conveying belt can feed components in the moving process, the correction efficiency and working safety of the components are improved, a first cleaning roller and a second cleaning roller can rotate through mutual cooperation of a first gear and a second gear in the moving process, and therefore the components can be conveniently cleaned before being conveyed and corrected. Gravel and sundries attached to the outer surface of the component are cleaned, so that the outer surface of the component can be effectively prevented from being extruded by the gravel and the sundries in the correction process, the outer surface of the component is prevented from being damaged, and the correction qualification rate is increased.

Description

Technical Field

[0001] The present application relates to the technical field of component straightness correction, and in particular to a component straightness correction device. Background Art

[0002] Component straightness correction mainly ensures that the size and shape of the structural components meet the design requirements. Common methods include manual hammering, hydraulic jacking and oxygen cutting. Among them, hydraulic jacking has become a common method due to its high precision, high efficiency and wide applicability. Through these methods, defects such as bending and warping of steel can be eliminated to ensure the safety and stability of the structure.

[0003] A patent with publication number CN115301765A discloses a component straightness correction device, which belongs to the field of mechanical equipment technology and is used to provide a component straightness correction device that works quickly, effectively and automatically, including a detection mechanism, a moving mechanism, an operating table, a distribution box, a braking mechanism, a pressure mechanism, a placement table, a load-bearing base and a frame assembly. The placement table is fixedly connected to the load-bearing base through the frame assembly, and the detection mechanism and the moving mechanism are located on the left and right sides of the placement table. The detection mechanism is used to detect the straightness of the component on the placement table. The present invention can accurately judge whether the flatness of the component meets the standard and determine the position of the uneven part of the component by designing mutually coordinated optical distance sensors and photosensitive elements, thereby realizing the automation of component unevenness inspection. At the same time, with the moving mechanism and the electric adjustment mechanism, the alignment automation is realized, and the detection and correction efficiency is improved. Due to the faster speed, the detection and correction can be repeated many times, which improves the correction effect on the component.

[0004] However, the above technical solution has the following defects:

[0005] (1) When correcting the straightness of a component, the prior art requires manual placement of the component material into the equipment for correction, which makes it extremely inconvenient to use and increases the workload, and has a certain impact on the safety of the staff. At the same time, the outer surface of the component cannot be cleaned before the component is corrected, so that the sand and gravel attached to the outer surface of the component can easily damage the outer surface of the component during the correction process, thereby causing damage to the component.

[0006] (2) At the same time, after the components are calibrated in the prior art, it is still necessary to manually pick up the calibrated components one by one, and it is impossible to uniformly collect and store the calibrated components, which in turn increases the workload of the user, reduces the normal working efficiency of the constructed calibration equipment, increases unnecessary labor costs, and is inconvenient for users to use. Utility Model Content

[0007] One purpose of the present application is to clean the sand and gravel on the surface of the component that needs to be corrected before correction, so as to effectively avoid damage to the surface of the component during the correction process.

[0008] In order to achieve the above purpose, the technical solution adopted in the present application is: a component flatness correction device, including a support frame, a correction plate is installed above the support frame, a driving mechanism is installed on one side of the correction plate above the support frame, the inner wall of the correction plate is rotatably connected to a plurality of correction rollers, the inner wall of the correction plate is located below the correction roller and is rotatably connected to a plurality of transmission rollers, a cleaning mechanism is arranged on one side of the support frame, and a collecting mechanism is arranged on the other side of the support frame.

[0009] Preferably, the cleaning mechanism includes a concave frame fixedly connected to one side of the support frame, one side of the concave frame penetrates and extends to the other side of the concave frame and is symmetrically provided with a circular hole 1 in the front and back, the inner walls of the two circular holes 1 are rotatably connected to a rotating rod, the outer surfaces of the two rotating rods are wrapped with a conveyor belt, one side of the concave frame penetrates and extends to the other side of the concave frame and is symmetrically provided with a circular hole 2 in the top and bottom, the inner walls of the two circular holes 2 are respectively rotatably connected to a first cleaning roller and a second cleaning roller, the outer surfaces of the first cleaning roller and the second cleaning roller are respectively fixedly connected to a first gear and a second gear on one side, the first gear and the second gear are meshingly connected, the outer surface of the first cleaning roller is fixedly connected to a pulley group on one side, the rotating rod is fixedly connected to the pulley group, and one end of the rotating rod is fixedly connected to a motor.

[0010] Preferably, one end of the motor is fixedly connected to an L-shaped plate, and one side of the L-shaped plate is fixedly connected to one side of the concave frame.

[0011] Preferably, the first cleaning roller is located at the upper end of the conveyor belt, and the second cleaning roller is located below the upper end of the conveyor belt.

[0012] Preferably, the width of the concave frame is smaller than the width of the transmission roller, and the pulley assembly is composed of two rollers and a belt.

[0013] Preferably, the collecting mechanism includes a rectangular plate fixedly connected to one side of the correction plate, a slide groove is opened on the top of the rectangular plate, a slider is slidably connected to the inner wall of the slide groove, a rack is fixedly connected to the top of the slider, one side of the rack is meshedly connected to a third gear fixedly connected to the rotating rod, one side of the rack is fixedly connected to a spring fixedly connected to the inner wall of the slide groove, one side of the support frame is fixedly connected to a collecting frame, and one side of the rack is fixedly connected to a scraper.

[0014] Preferably, a rectangular hole is opened on one side of the collecting frame, and the inner wall of the rectangular hole is slidably connected to the outer surface of the scraper.

[0015] Compared with the prior art, the beneficial effects of this application are:

[0016] 1 Since the rotation of the motor drives the rotating rod to rotate, and then drives the conveyor belt to move, the conveyor belt can load the component during the movement, thereby improving the correction efficiency of the component and improving the work safety. In the movement process, the first gear and the second gear cooperate with each other, so that the first cleaning roller and the second cleaning roller can rotate, so that the sand and debris attached to the outer surface of the component can be cleaned before the component is transported and corrected, thereby effectively avoiding the extrusion of the outer surface of the component by sand and debris during the correction process, effectively avoiding damage to the outer surface of the component, and increasing the qualified rate of correction.

[0017] 2 Due to the cooperation of the third gear and the rack, the scraper can intermittently push the components falling on the collection frame under the reaction of the spring tension, so that the components falling on the collection frame will not be piled up. At the same time, the corrected components can be uniformly collected and stored, which reduces the workload and improves the working efficiency of the correction equipment. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 This is a frontal perspective schematic diagram of the entirety of the utility model;

[0019] Figure 2 This is a side-view stereoscopic schematic diagram of the entirety of the utility model;

[0020] Figure 3 This is a schematic diagram of the three-dimensional structure of the cleaning mechanism and the collecting mechanism proposed by the utility model;

[0021] Figure 4 This is a schematic diagram of the explosion effect of the cleaning mechanism proposed by the utility model;

[0022] Figure 5 This is a schematic diagram of the explosion effect of the collection mechanism proposed by the utility model.

[0023] In the figure: 1. support frame; 2. correction plate; 3. driving mechanism; 4. correction roller; 5. transmission roller; 6. cleaning mechanism; 61. concave frame; 62. first gear; 63. round hole one; 64. rotating rod; 65. conveyor belt; 66. pulley set; 67. round hole two; 68. first cleaning roller; 69. second cleaning roller; 610. second gear; 611. L-shaped plate; 612. motor; 7. collecting mechanism; 71. rectangular plate; 72. slide groove; 73. slider; 74. rack; 75. third gear; 76. spring; 77. scraper; 78. collecting frame; 79. rectangular hole. DETAILED DESCRIPTION

[0024] Below, the present application is further described in conjunction with specific implementation methods. It should be noted that, under the premise of no conflict, the various embodiments or technical features described below can be arbitrarily combined to form new embodiments.

[0025] In the description of the present application, it should be noted that directional words, such as the terms "center", "lateral", "longitudinal", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", etc., indicating directions and positional relationships are based on the directions or positional relationships shown in the accompanying drawings, which are only for the convenience of narrating the present application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and cannot be understood as limiting the specific scope of protection of the present application.

[0026] It should be noted that the terms "first", "second", etc. in the description and claims of the present application are used to distinguish similar objects, and are not necessarily used to describe a specific order or sequence.

[0027] The terms "including" and "having" and any variations thereof in the specification and claims of the present application are intended to cover non-exclusive inclusions. For example, a process, method, system, product or apparatus comprising a series of steps or units is not necessarily limited to those steps or units explicitly listed, but may include other steps or units not explicitly listed or inherent to these processes, methods, products or apparatuses.

[0028] The prior art has the following defects:

[0029] (1) When correcting the straightness of a component, the prior art requires manual placement of the component material into the equipment for correction, which makes it extremely inconvenient to use and increases the workload, and has a certain impact on the safety of the staff. At the same time, the outer surface of the component cannot be cleaned before the component is corrected, so that the sand and gravel attached to the outer surface of the component can easily damage the outer surface of the component during the correction process, thereby causing damage to the component.

[0030] (2) At the same time, after the components are calibrated in the prior art, it is still necessary to manually pick up the calibrated components one by one, and it is impossible to uniformly collect and store the calibrated components, which in turn increases the workload of the user, reduces the normal working efficiency of the constructed calibration equipment, increases unnecessary labor costs, and is inconvenient for users to use.

[0031] As an improvement, Figures 1 to 4 As shown, the preferred embodiments of the present application are:

[0032] A component straightness correction device includes a support frame 1, a correction plate 2 is installed above the support frame 1, a driving mechanism 3 is installed on one side of the correction plate 2 above the support frame 1, a plurality of correction rollers 4 are rotatably connected to the inner wall of the correction plate 2, a plurality of transmission rollers 5 are rotatably connected to the inner wall of the correction plate 2 below the correction rollers 4, a cleaning mechanism 6 is arranged on one side of the support frame 1, and a collecting mechanism 7 is arranged on the other side of the support frame 1.

[0033] like Figure 3 and Figure 4 As shown, in this embodiment, the cleaning mechanism 6 includes a concave frame 61 fixedly connected to one side of the support frame 1, one side of the concave frame 61 penetrates and extends to the other side of the concave frame 61 and is symmetrically provided with a circular hole 1 63, the inner walls of the two circular holes 1 63 are rotatably connected with a rotating rod 64, the outer surfaces of the two rotating rods 64 are wrapped with a conveyor belt 65, one side of the concave frame 61 penetrates and extends to the other side of the concave frame 61 and is symmetrically provided with a circular hole 2 67, the inner walls of the two circular holes 2 67 are respectively rotatably connected with a first cleaning roller 68 and a second cleaning roller 69, the outer surfaces of the first cleaning roller 68 and the second cleaning roller 69 are respectively fixedly connected with a first gear 62 and a second gear 610, the first gear 62 and the second gear 610 are meshingly connected, the outer surface of the first cleaning roller 68 is fixedly connected with a pulley group 66, the rotating rod 64 is fixedly connected to the pulley group 66, and one end of the rotating rod 64 is fixedly connected with a motor 612.

[0034] Specifically, the rotation of the motor 612 drives the rotating rod 64 to rotate, and then drives the conveyor belt 65 to move, so that the conveyor belt 65 can load the components during the movement, thereby improving the correction efficiency of the components, and through the mutual cooperation of the first gear 62 and the second gear 610 during the movement, the first cleaning roller 68 and the second cleaning roller 69 can rotate, so that the sand and debris attached to the outer surface of the component can be cleaned before the component is transported and corrected, thereby effectively avoiding the extrusion of sand and debris on the outer surface of the component during the correction process, effectively avoiding damage to the outer surface of the component, and increasing the pass rate of correction.

[0035] like Figure 3 and Figure 4 As shown, in this embodiment, one end of the motor 612 is fixedly connected to an L-shaped plate 611, one side of the L-shaped plate 611 is fixedly connected to one side of the concave frame 61, the first cleaning roller 68 is located at the upper end of the conveyor belt 65, and the second cleaning roller 69 is located below the upper end of the conveyor belt 65.

[0036] Specifically, since the L-shaped plate 611 can effectively fix the position of the motor 612, the stability of the rotating rod 64 and the conveyor belt 65 during movement can be improved. At the same time, the first cleaning roller 68 is located at the upper end of the conveyor belt 65, and the second cleaning roller 69 is located below the upper end of the conveyor belt 65. It can ensure that the component is in the same horizontal plane as the conveyor belt 65 after cleaning, thereby avoiding position deviation when the user places the component and improving the accuracy of correction.

[0037] like Figure 3 and Figure 4 As shown, in this embodiment, the width dimension of the concave frame 61 is smaller than the width dimension of the driving roller 5, and the pulley set 66 is composed of two rollers and a belt.

[0038] Specifically, since the pulley group 66 can fully utilize the power output by the output end of the motor 612 to the rotating rod 64, at the same time, the first cleaning roller 68 and the second cleaning roller 69 can be rotated synchronously with the rotating rod 64, thereby improving the utilization efficiency of the motor 612 and facilitating the cleaning of the outer surface of the component and the transportation of the component.

[0039] like Figure 5 As shown, in the present embodiment, the collecting mechanism 7 comprises a rectangular plate 71 fixedly connected to one side of the correction plate 2, a slide groove 72 is provided on the top of the rectangular plate 71, a slider 73 is slidably connected to the inner wall of the slide groove 72, a rack 74 is fixedly connected to the top of the slider 73, one side of the rack 74 is meshedly connected to a third gear 75 fixedly connected to the rotating rod 64, one side of the rack 74 is fixedly connected to a spring 76 fixedly connected to the inner wall of the slide groove 72, a collecting frame 78 is fixedly connected to one side of the support frame 1, a scraper 77 is fixedly connected to one side of the rack 74, a rectangular hole 79 is provided on one side of the collecting frame 78, and the inner wall of the rectangular hole 79 is slidably connected to the outer surface of the scraper 77.

[0040] Specifically, due to the cooperation of the third gear 75 and the rack 74, the scraper 77 can intermittently push the scraper 77 to push the components falling on the collection frame 78 under the tensile reaction of the spring 76, so that the components falling on the collection frame 78 will not accumulate. At the same time, the corrected components can be uniformly collected and stored, which reduces the workload and improves the working efficiency of the correction equipment.

[0041] The working principle of this application is:

[0042] Cleaning mechanism steps:

[0043] When the staff uses the equipment to calibrate the component, the driving mechanism 3 is started to drive, driving the transmission roller 5 to rotate. At the same time, the height of the correction roller 4 can be adjusted by the adjusting screw on the correction plate 2. When it is adjusted to a suitable height, the motor 612 is started, so that the output end of the motor 612 drives the rotating rod 64 to rotate, and then the rotating rod 64 drives the conveyor belt 65 to rotate, and under the action of the pulley group 66, the rotation of the rotating rod 64 drives the first cleaning roller 68 to rotate. Since the first gear 62 and the second gear 610 are meshingly connected, the rotation of the first gear 62 will drive the second gear 610 to rotate, and then drive the second cleaning roller 69 to rotate. At this time, the component to be calibrated is placed in the first cleaning roller 68 and the second cleaning roller 69, so that the surface of the component The sundries and gravels on the surface are cleaned up, and at the same time, under the action of the conveyor belt 65, the component is transported to between the correction roller 4 and the driving roller 5 for correction operation. The rotation of the motor 612 drives the rotating rod 64 to rotate, and then drives the conveyor belt 65 to move, so that the conveyor belt 65 can load the component during the movement, thereby improving the correction efficiency of the component and improving the work safety. In the process of movement, the first gear 62 and the second gear 610 cooperate with each other, so that the first cleaning roller 68 and the second cleaning roller 69 can rotate, so that the sand and sundries attached to the outer surface of the component can be cleaned before the component is transported for correction, thereby effectively avoiding the extrusion of the outer surface of the component by sand and sundries during the correction process, effectively avoiding the damage to the outer surface of the component, and increasing the qualified rate of correction;

[0044] Since the L-shaped plate 611 can effectively fix the position of the motor 612, the stability of the rotating rod 64 and the conveyor belt 65 during the movement can be improved. At the same time, the first cleaning roller 68 is located at the upper end of the conveyor belt 65, and the second cleaning roller 69 is located below the upper end of the conveyor belt 65, which can ensure that the component is at the same level as the conveyor belt 65 after cleaning, thereby avoiding position deviation when the user places the component and improving the accuracy of calibration;

[0045] Since the pulley group 66 can fully utilize the power outputted from the output end of the motor 612 to the rotating rod 64, at the same time, the first cleaning roller 68 and the second cleaning roller 69 can be rotated synchronously with the rotating rod 64, thereby improving the utilization efficiency of the motor 612 and facilitating the cleaning of the outer surface of the component and the transportation of the component;

[0046] Collection Agency Steps:

[0047] The third gear 75 is fixedly connected to the rotating rod 64, and the teeth on the outer surface of the third gear 75 are distributed in a quarter, so that the rotating rod 64 drives the third gear 75 to rotate during the rotation. The third gear 75 is meshed with the rack 74, so that the rack 74 can be pulled to move every time the third gear 75 rotates one circle. When the rack 74 is pulled, the slider 73 is pulled to slide on the inner wall of the slide groove 72, so that the spring 76 is in a stretched state, and the scraper 77 is pulled to fit the inner wall of the collection frame 78. When the third gear 75 is away from the rack 74, the rack 74 will be reset under the stretched reaction of the spring 76, so that the rack 74 drives the scraper 77 to push the retained components into the inner cavity of the collection frame 78.

[0048] Due to the cooperation of the third gear 75 and the rack 74, the scraper 77 can intermittently push the scraper 77 to push the components falling on the collection frame 78 under the tensile reaction of the spring 76, so that the components falling on the collection frame 78 will not be accumulated. At the same time, the corrected components can be uniformly collected and stored, which reduces the workload and improves the working efficiency of the correction equipment.

[0049] The above describes the basic principles, main features and advantages of the present application. Those skilled in the art should understand that the present application is not limited by the above embodiments, and the above embodiments and the specification only describe the principles of the present application. The present application may have various changes and improvements without departing from the spirit and scope of the present application, and these changes and improvements fall within the scope of the present application for which protection is sought. The scope of protection claimed by the present application is defined by the attached claims and their equivalents.

Claims

1. A component straightness correction device, comprising a support frame (1), a correction plate (2) is installed above the support frame (1), a driving mechanism (3) is installed above the support frame (1) on one side of the correction plate (2), the inner wall of the correction plate (2) is rotatably connected to a plurality of correction rollers (4), and the inner wall of the correction plate (2) is located below the correction rollers (4) and is rotatably connected to a plurality of transmission rollers (5), characterized in that: A cleaning mechanism (6) is provided on one side of the support frame (1), and a collecting mechanism (7) is provided on the other side of the support frame (1); The cleaning mechanism (6) is used to automatically clean sand and gravel attached to the outer surface of the component when the correction roller (4) and the driving roller (5) are performing straightness correction; The collecting mechanism (7) is used to automatically collect the fallen components after the straightness correction of the correction roller (4) and the transmission roller (5) is completed.

2. A component straightness correction device as claimed in claim 1, characterized in that: The cleaning mechanism (6) comprises a concave frame (61) fixedly connected to one side of the support frame (1); one side of the concave frame (61) penetrates and extends to the other side of the concave frame (61) and is symmetrically provided with a first circular hole (63) in the front and rear; the inner walls of the two first circular holes (63) are both rotatably connected to a rotating rod (64); the outer surfaces of the two rotating rods (64) are wound with a conveyor belt (65); one side of the concave frame (61) penetrates and extends to the other side of the concave frame (61) and is symmetrically provided with a second circular hole (67) in the upper and lower directions; the two second circular holes (67) are The inner wall of the first cleaning roller (68) and the second cleaning roller (69) are rotatably connected respectively, and the outer surfaces of the first cleaning roller (68) and the second cleaning roller (69) are fixedly connected with a first gear (62) and a second gear (610) respectively. The first gear (62) and the second gear (610) are meshingly connected, and the outer surface of the first cleaning roller (68) is fixedly connected with a pulley group (66). The rotating rod (64) is fixedly connected to the pulley group (66), and one end of the rotating rod (64) is fixedly connected with a motor (612).

3. A component straightness correction device as claimed in claim 2, characterized in that: One end of the motor (612) is fixedly connected to an L-shaped plate (611), and one side of the L-shaped plate (611) is fixedly connected to one side of the concave frame (61).

4. A component straightness correction device as claimed in claim 2, characterized in that: The first cleaning roller (68) is located at the upper end of the conveyor belt (65), and the second cleaning roller (69) is located below the upper end of the conveyor belt (65).

5. A component straightness correction device as claimed in claim 2, characterized in that: The width dimension of the concave frame (61) is smaller than the width dimension of the transmission roller (5), and the pulley set (66) is composed of two rollers and a belt.

6. A component straightness correction device as claimed in claim 2, characterized in that: The collecting mechanism (7) comprises a rectangular plate (71) fixedly connected to one side of the correction plate (2); a slide groove (72) is provided on the top of the rectangular plate (71); a slider (73) is slidably connected to the inner wall of the slide groove (72); a rack (74) is fixedly connected to the top of the slider (73); one side of the rack (74) is meshedly connected to a third gear (75) fixedly connected to the rotating rod (64); one side of the rack (74) is fixedly connected to a spring (76) fixedly connected to the inner wall of the slide groove (72); one side of the support frame (1) is fixedly connected to a collecting frame (78); and one side of the rack (74) is fixedly connected to a scraper (77).

7. A component straightness correction device as claimed in claim 6, characterized in that: A rectangular hole (79) is provided on one side of the collecting frame (78), and the inner wall of the rectangular hole (79) is slidably connected to the outer surface of the scraper (77).

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