Copper pipe pushing device for necking machine
By designing a copper pipe push device including a selection bin and a loading roller, the stepper motor and slide mechanism are used to achieve automatic loading, and the wear is reduced through rolling contact between steel balls, the problems of manual feeding, poor positioning of return springs and large wear in the prior art are solved, and efficient and accurate pushing of copper pipes and reducing wear is achieved.
Patent Information
- Application Number
- CN202420610527.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-27
- Publication Date
- 2025-03-04
- Estimated Expiration
- 2034-03-27
AI Technical Summary
The existing copper pipe processing port shrinking machine needs to manually twitch the pull plate when pushing the feeding material, which is troublesome to operate; the positioning of the return spring is not delicate and reliable enough, which affects the positioning and discharge; the wear caused by sliding of the copper pipe is relatively large.
A copper pipe pushing device including a selection bin and a loading roller is designed. The loading roller is driven to rotate at a fixed angle through a stepper motor, and the copper pipe is placed in a batch into the hopper, and automatically pushed to the clamping mechanism of the locking machine through the slide and pushing mechanism. At the same time, the first and second steel balls are used to roll and abut in the process of rotation of the copper tube to reduce friction and wear.
It achieves the effects of high degree of automation, accurate and reliable loading and low wear, which saves the trouble of manual loading and pushing, and improves the efficiency and work efficiency of loading and pushing.
Smart Images

Figure CN222551955U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of copper tube processing, in particular to a copper tube pushing device for a necking machine. Background Art
[0002] Copper tubes are generally used in evaporators as connectors to connect internal components of the evaporator, or to absorb and release heat through the copper tubes during use, so that the evaporator can be used normally and its performance is intact. Different copper tubes need to be connected during use to ensure the diversity of their uses. Since copper tubes are not easy to connect, some copper tubes need to be shrunken before connection to facilitate the connection and installation of the copper tubes.
[0003] After searching, it was found that the publication number is CN214601521U, and the name is a shrinking machine for copper tube processing with high stability. The application puts forward the problem that the existing shrinking machine for copper tube processing needs manual loading during use. The operator's momentary negligence during use may cause damage to the raw materials and bring danger. Feeding the clamping column directly through the feeding box increases the convenience and safety during use. The groove plate installed inside the feeding box can place the pipe to be shrunken, which is convenient for the output of the pipe, and a return spring is installed under the groove plate. The elastic force of the return spring will lift the pipe placed inside the groove plate so that the pipe can be smoothly output. Since a feeding trough is provided at the top of the feeding box, and a drawer plate is embedded in the feeding trough, when feeding is required When feeding, the draw plate is pulled to make the pipe pop out to the top, and through the joint action of the positioning column and the discharge column, the pipe is made to enter the inside of the clamping column to fix the pipe, and after the pipe is used up, the material changing door is opened, and the handle installed on the groove plate is pulled to add raw materials to the inside of the groove plate. However, this application needs to manually pull the draw plate when feeding and pushing, which is more troublesome. At the same time, the positioning of the return spring is not delicate and reliable enough, and the positioning is not accurate enough. The feeding trough can arrange multiple copper tubes side by side, and several copper tubes are taken out in time, which has a relatively large impact on the downward pressure of the return spring. The return spring is very easy to stretch at this moment, causing the feeding trough to move upward, affecting the positioning and discharge of materials, and affecting the pushing and fixing. Further improvements can be made. At the same time, the wear caused by the sliding of the copper tube is large, which can also be further improved.
[0004] Currently, no effective solution has been proposed for the problems in the related technologies. Utility Model Content
[0005] 1. Technical issues to be solved
[0006] In view of the deficiencies in the prior art, the utility model provides a copper tube pushing device for a shrinking machine, which has the advantages of high degree of automation, accurate and reliable feeding, and low wear, thereby solving the problems in the above-mentioned background technology.
[0007] (II) Technical solution
[0008] In order to achieve the above advantages of high degree of automation, accurate and reliable feeding, and low wear, the specific technical solutions adopted by the utility model are as follows:
[0009] A copper tube pushing device for a shrinking machine comprises a selection bin and a feeding roller, wherein the feeding roller is rotatably connected to the selection bin through a roller shaft, and a tube groove is provided on the outer wall of the feeding roller, and a hopper is connected to the top surface of the selection bin through a tube inlet channel, a tube outlet channel is provided on the bottom surface of the selection bin, and a slide is fixedly installed directly below the tube outlet channel, and a back plate is fixedly installed on the back surface of the slide, an electric cylinder is fixedly installed on the back surface of the back plate, and a push plate is installed on the other end of the moving rod of the electric cylinder on the inner side of the slide, a stepper motor is fixedly installed on the front surface of the selection bin, and the output end of the stepper motor is fixedly connected to one end of the roller shaft, a first ball groove is provided on the inner wall of the selection bin, and a first steel ball is rollingly connected inside the first ball groove, a second ball groove is provided on the inner wall of the tube groove, and a second steel ball is rollingly connected inside the second ball groove.
[0010] Furthermore, a support leg is fixedly installed on the bottom surface of the selection bin, and the support leg is fixedly connected to the slideway.
[0011] Furthermore, the inner wall of the slideway is polished.
[0012] Furthermore, the first steel balls and the second steel balls are evenly spaced and distributed in multiple groups.
[0013] Furthermore, the depth of the first ball groove is greater than the radius of the first steel ball, and the opening of the first ball groove is smaller than the diameter of the first steel ball.
[0014] Furthermore, the depth of the second ball groove is greater than the radius of the second steel ball, and the opening of the second ball groove is smaller than the diameter of the second steel ball.
[0015] Furthermore, the roller shaft, the feeding roller and the selection bin are coaxially arranged, and the roller shaft is rotatably connected to the selection bin via a bearing.
[0016] Furthermore, the width of the inlet pipe channel and the outlet pipe channel is greater than the outer diameter of the copper tube, and the width of the inlet pipe channel and the outlet pipe channel is less than 1.2 times the outer diameter of the copper tube.
[0017] (III) Beneficial effects
[0018] Compared with the prior art, the utility model provides a copper tube pushing device for a necking machine, which has the following beneficial effects:
[0019] (1) The utility model adopts a selection bin and a feeding roller. The feeding roller is driven by a stepper motor. When the copper tubes are pushed and fed, the copper tubes can be put into the hopper in batches. The copper tubes pass through the inlet tube and enter the tube groove on the surface of the feeding roller. The stepper motor drives the feeding roller to rotate at a fixed angle to align the copper tube with the outlet channel. The copper tube falls from the outlet channel to the slide. The electric cylinder drives the push plate to move and pushes the copper tube into the clamping mechanism of the locking machine to complete the feeding and pushing. The device eliminates the trouble of manual feeding and pushing, and has accurate feeding position and high degree of automation, which significantly improves the feeding and pushing efficiency and improves work efficiency.
[0020] (2) The utility model adopts a first steel ball and a second steel ball. The first steel ball is located on the inner wall of the selection bin, and the second steel ball is located on the inner wall of the tube groove. When the copper tube rotates with the feeding roller, the copper tube itself rolls against the first steel ball and the second steel ball, which not only ensures the stability of the copper tube during rotation and avoids shaking, but also reduces friction, significantly reduces surface wear, and further improves work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0022] Figure 1 This is a schematic diagram of the external structure of the front elevation of a copper tube pushing device for a shrinking machine proposed by the utility model;
[0023] Figure 2 This is a schematic diagram of the external structure of the back elevation of a copper tube pushing device for a shrinking machine proposed by the utility model;
[0024] Figure 3 It is a structural schematic diagram of the feeding roller proposed by the utility model;
[0025] Figure 4 The utility model discloses a schematic diagram of the internal structure of a copper tube pushing device for a necking machine.
[0026] In the figure:
[0027] 1. Selection bin; 2. Loading roller; 3. Roller shaft; 4. Pipe groove; 5. Hopper; 6. Pipe inlet channel; 7. Pipe outlet channel; 8. Legs; 9. Slide; 10. Back plate; 11. Push plate; 12. First ball groove; 13. First steel ball; 14. Second ball groove; 15. Second steel ball; 16. Stepper motor; 17. Electric cylinder. DETAILED DESCRIPTION
[0028] To further illustrate each embodiment, the present invention provides drawings, which are part of the disclosure of the present invention and are mainly used to illustrate the embodiments. They can be used in conjunction with the relevant descriptions in the specification to explain the operating principles of the embodiments. With reference to these contents, ordinary technicians in the field should be able to understand other possible implementation methods and advantages of the present invention. The components in the figures are not drawn to scale, and similar component symbols are generally used to represent similar components.
[0029] According to an embodiment of the utility model, a copper tube pushing device for a necking machine is provided.
[0030] The present invention is now further described in conjunction with the accompanying drawings and specific implementation methods. Figure 1-4 As shown, according to an embodiment of the utility model, a copper tube pushing device for a shrinking machine includes a selection bin 1 and a feeding roller 2, the feeding roller 2 is rotatably connected to the selection bin 1 through a roller shaft 3, and a tube groove 4 is opened on the outer wall of the feeding roller 2, and a plurality of tube grooves 4 are arranged at equal angles, and a hopper 5 is connected to the top surface of the selection bin 1 through a tube inlet channel 6, the length of the hopper 5 is greater than the length of the copper tube, and a tube outlet channel 7 is opened through the bottom surface of the selection bin 1, and a slideway 9 is fixedly installed directly below the tube outlet channel 7, and the back surface of the slideway 9 is fixed A back plate 10 is installed, and an electric cylinder 17 is fixedly installed on the back surface of the back plate 10. The electric cylinder 17 is used to push the copper tube, and the other end of the moving rod of the electric cylinder 17 is located on the inner side of the slideway 9 and a push plate 11 is installed. A stepper motor 16 is fixedly installed on the front surface of the selection bin 1, and the output end of the stepper motor 16 is fixedly connected to one end of the roller shaft 3. A first ball groove 12 is opened on the inner wall of the selection bin 1, and a first steel ball 13 is rollingly connected inside the first ball groove 12. A second ball groove 14 is opened on the inner wall of the tube groove 4, and the second ball groove 14 The second steel ball 15 is connected to the inner rolling, and the feeding roller 2 is driven by the stepper motor 16. When the copper tube is pushed and fed, the copper tube can be put into the hopper 5 in batches, and enter the tube groove 4 on the surface of the feeding roller 2 through the inlet tube. The stepper motor 16 drives the feeding roller 2 to rotate at a fixed angle, and rotates the copper tube to align with the outlet channel 7. The copper tube falls from the outlet channel 7 to the slide, and the electric cylinder 17 pushes the push plate 11 to move, pushing the copper tube into the clamping mechanism of the locking machine to complete the feeding and pushing. This device eliminates the need for The trouble of manual feeding and pushing is eliminated, and the feeding position is accurate and the degree of automation is high, which significantly improves the feeding and pushing efficiency and the work efficiency. At the same time, the first steel ball 13 is located on the inner wall of the selection bin 1, and the second steel ball 15 is located on the inner wall of the tube groove 4. When the copper tube rotates with the feeding roller 2, the copper tube itself rolls and abuts against the first steel ball 13 and the second steel ball 15, which not only ensures the stability of the copper tube during rotation and avoids shaking, but also reduces friction, significantly reduces surface wear, and further improves work efficiency.
[0031] In one embodiment, a support leg 8 is fixedly installed on the bottom surface of the selection bin 1, and the support leg 8 is fixedly connected to the slide 9, so as to facilitate the fixation of the slide 9 and the overall movement of the device.
[0032] In one embodiment, the inner wall of the slideway 9 is polished to reduce friction and wear.
[0033] In one embodiment, the first steel balls 13 and the second steel balls 15 are evenly spaced and distributed in multiple groups to improve the uniformity of contact.
[0034] In one embodiment, the depth of the first ball groove 12 is greater than the radius of the first steel ball 13 , and the opening of the first ball groove 12 is smaller than the diameter of the first steel ball 13 , so as to prevent the first steel ball 13 from falling.
[0035] In one embodiment, the depth of the second ball groove 14 is greater than the radius of the second steel ball 15 , and the opening of the second ball groove 14 is smaller than the diameter of the second steel ball 15 to prevent the second steel ball 15 from falling.
[0036] In one embodiment, the roller shaft 3, the feeding roller 2 and the selection bin 1 are coaxially arranged, and the roller shaft 3 is rotatably connected to the selection bin 1 via a bearing, which is a common installation structure.
[0037] In one embodiment, the width of the inlet channel 6 and the outlet channel 7 is greater than the outer diameter of the copper tube, and the width of the inlet channel 6 and the outlet channel 7 is less than 1.2 times the outer diameter of the copper tube, so as to facilitate the normal falling of the copper tube and at the same time avoid two copper tubes entering the inlet channel 6 at the same time to cause blockage.
[0038] Working principle:
[0039] When the copper tube is pushed and loaded, the copper tube can be put into the hopper 5 in batches, and enter the tube groove 4 on the surface of the loading roller 2 through the inlet tube. The stepper motor 16 drives the loading roller 2 to rotate at a fixed angle, and rotates the copper tube to align with the outlet channel 7. The copper tube falls from the outlet channel 7 to slide, and the electric cylinder 17 pushes the push plate 11 to move, pushing the copper tube into the clamping mechanism of the locking machine to complete the loading and pushing. The device saves the trouble of manual loading and pushing, and the loading position is accurate and the degree of automation is high, which significantly improves the loading and pushing efficiency and improves the work efficiency. At the same time, the first steel ball 13 is located on the inner wall of the selection bin 1, and the second steel ball 15 is located on the inner wall of the tube groove 4. When the copper tube rotates with the loading roller 2, the copper tube itself rolls and abuts against the first steel ball 13 and the second steel ball 15, which not only ensures the stability of the copper tube during rotation and avoids shaking, but also reduces friction, significantly reduces surface wear, and further improves work efficiency.
[0040] In the present utility model, unless otherwise clearly stipulated and limited, the terms such as "installation", "setting", "connection", "fixation" and "screw-on" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integrated connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. Unless otherwise clearly defined, ordinary technicians in this field can understand the specific meanings of the above terms in the utility model according to the specific circumstances.
[0041] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A copper tube pushing device for a necking machine, characterized in that: The invention comprises a selection bin (1) and a feeding roller (2), wherein the feeding roller (2) is rotatably connected to the selection bin (1) via a roller shaft (3), and a pipe groove (4) is provided on the outer wall of the feeding roller (2), and a hopper (5) is connected to the top surface of the selection bin (1) via a pipe inlet channel (6), and a pipe outlet channel (7) is provided through the bottom surface of the selection bin (1), and a slideway (9) is fixedly installed directly below the pipe outlet channel (7), and a back plate (10) is fixedly installed on the back surface of the slideway (9), and an electric cylinder (17) is fixedly installed on the back surface of the back plate (10). , and the other end of the moving rod of the electric cylinder (17) is located inside the slideway (9) and is equipped with a push plate (11); a stepper motor (16) is fixedly installed on the front face of the selection bin (1), and the output end of the stepper motor (16) is fixedly connected to one end of the roller shaft (3); a first ball groove (12) is provided on the inner wall of the selection bin (1), and a first steel ball (13) is rollingly connected inside the first ball groove (12); a second ball groove (14) is provided on the inner wall of the tube groove (4), and a second steel ball (15) is rollingly connected inside the second ball groove (14).
2. A copper tube pushing device for a necking machine according to claim 1, characterized in that: A support leg (8) is fixedly mounted on the bottom surface of the selection bin (1), and the support leg (8) is fixedly connected to a slideway (9).
3. The copper tube pushing device for a necking machine according to claim 1, characterized in that: The inner wall of the slideway (9) is polished.
4. The copper tube pushing device for a necking machine according to claim 1, characterized in that: The first steel balls (13) and the second steel balls (15) are evenly spaced and distributed in multiple groups.
5. The copper tube pushing device for a necking machine according to claim 1, characterized in that: The depth of the first ball groove (12) is greater than the radius of the first steel ball (13), and the opening of the first ball groove (12) is smaller than the diameter of the first steel ball (13).
6. The copper tube pushing device for a necking machine according to claim 1, characterized in that: The depth of the second ball groove (14) is greater than the radius of the second steel ball (15), and the opening of the second ball groove (14) is smaller than the diameter of the second steel ball (15).
7. The copper tube pushing device for a necking machine according to claim 1, characterized in that: The roller shaft (3), the feeding roller (2) and the selection bin (1) are coaxially arranged, and the roller shaft (3) is rotatably connected to the selection bin (1) via a bearing.
8. The copper tube pushing device for a necking machine according to claim 1, characterized in that: The width of the inlet pipe channel (6) and the outlet pipe channel (7) is greater than the outer diameter of the copper pipe, and the width of the inlet pipe channel (6) and the outlet pipe channel (7) is less than 1.2 times the outer diameter of the copper pipe.