Tool sharpener with grinding wheel convenient to replace

By designing an automated replacement mechanism in the sharpener, and using pneumatic jaws to achieve rapid replacement of grinding wheels, the problem of time and pollution of grinding wheel replacement by existing sharpeners is solved, and processing efficiency is improved.

CN222552985UActive Publication Date: 2025-03-04CHANGZHOU TONGCHUANG INTELLIGENT PRECISION MASCH CO LTD
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Patent Information

Application Number
CN202421150363.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-24
Publication Date
2025-03-04
Estimated Expiration
2034-05-24

AI Technical Summary

Technical Problem

Existing CNC sharpeners take a lot of time to replace grinding wheels, affecting processing efficiency, and manually replacing grinding wheels will pollute the environment.

Method used

A sharpener including a replacement mechanism is designed, which automatically clamps the old grinding wheel and the new grinding wheel through pneumatic jaws to achieve rapid replacement of the grinding wheel.

Benefits of technology

The speed of grinding wheel replacement has been greatly accelerated, the overall processing efficiency has been improved, and the risk of pollution when manually replacing grinding wheels has been reduced.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222552985U_ABST
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Abstract

The utility model relates to the technical field of tool sharpeners, in particular to a tool sharpener with a grinding wheel convenient to replace, which comprises a base, an X-axis module is arranged on the base, a clamping mechanism is connected onto the X-axis module in a sliding manner, a Y-axis module perpendicular to the X-axis module is arranged on the base, a Z-axis module is connected onto the Y-axis module in a sliding manner, and the Z-axis module is connected onto the Z-axis module in a sliding manner. The Z-axis module is slidably connected with a sharpening mechanism, the base is further provided with a replacement mechanism, the replacement mechanism is installed on the side edge of the sharpening mechanism, when a grinding wheel on the sharpening mechanism needs to be replaced, the replacement mechanism automatically sends a new grinding wheel to the sharpening mechanism to replace the grinding wheel, the grinding wheel replacement speed is increased, the grinding wheel replacement efficiency is improved, and the grinding wheel replacement efficiency is improved. And the whole processing efficiency is improved.
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Description

Technical Field

[0001] The utility model belongs to the field of knife sharpeners, and in particular relates to a knife sharpener which is convenient for replacing a grinding wheel. Background Art

[0002] A knife grinder is a device that is mainly used to sharpen cutting tools used in the processing industry. Since the wear of the cutting tools is inevitable during the cutting process, grinding the tool blanks or re-grinding the already sharpened tools by a knife grinder can effectively reduce processing costs and improve product benefits. Among the existing knife grinders, CNC knife grinders have become the first choice for sharpening high-precision processing tools because of their high efficiency, high precision, and high quality when grinding tools.

[0003] When the existing CNC tool grinder is grinding tools, different tools have different requirements for the type of grinding wheel. Some tools require a coarser grinding wheel, while others require a finer grinding wheel. The demand for the type of grinding wheel requires frequent replacement of the grinding wheel. Manual replacement will take a lot of time and lengthen the entire production process. Moreover, when the grinding wheel is replaced manually, the entire CNC tool grinder will be splashed with cutting fluid, which not only increases the difficulty of replacing the grinding wheel, but also pollutes the environment around the tool grinder. Therefore, it is necessary to design a tool grinder that is easy to replace the grinding wheel to solve the above problems. Utility Model Content

[0004] In order to solve the above technical problems, the utility model provides a knife sharpener that is easy to replace the grinding wheel, so as to solve the problem mentioned in the above background technology that manual replacement of the grinding wheel of the existing knife sharpeners on the market consumes a lot of time and affects the processing efficiency.

[0005] In order to achieve the above object, the technical solution of the utility model is as follows:

[0006] A knife sharpener for facilitating replacement of grinding wheels, comprising a base, an X-axis module being provided on the base, a clamping mechanism being slidably connected to the X-axis module, a Y-axis module being provided on the base and being vertically arranged with the X-axis module, a Z-axis module being slidably connected to the Y-axis module, a knife sharpening mechanism being slidably connected to the Z-axis module, a replacement mechanism being further provided on the base, the replacement mechanism comprising a support plate provided on one side of the Y-axis module, a mounting plate being provided on the support plate, a transverse slide rail being provided on the mounting plate, a slide plate being slidably connected to the transverse slide rail, a pneumatic clamp being fixedly connected to one side of the slide plate close to the knife sharpening mechanism, a grinding wheel being clamped on the pneumatic clamp, and a driving cylinder for driving the slide plate to slide being provided on the mounting plate.

[0007] As a further improvement of the present invention, the X-axis module includes a first fixed seat fixed to the base, the first fixed seat is provided with a first slide rail, the first slide rail is slidably connected to a first connecting plate, and the first fixed seat is also provided with a first cylinder for driving the first connecting plate to slide.

[0008] As a further improvement of the utility model, the clamping mechanism includes a rotating cylinder fixed to the first connecting plate, a connecting block is provided at the output end of the rotating cylinder, a clamping assembly for clamping the tool is fixed on the connecting block, and the clamping assembly includes a rotating motor and a clamp at the output end of the rotating motor.

[0009] As a further improvement of the present invention, the Y-axis module includes a second fixed seat fixed to the base, the second fixed seat is provided with a second slide rail, the second slide rail is slidably connected to a second connecting plate, and the second fixed seat is also provided with a second cylinder for driving the second connecting plate to slide.

[0010] As a further improvement of the present invention, the Z-axis module includes a support frame fixed to the second connecting plate, a third slide rail is vertically provided on the support frame, a third connecting plate is slidably connected to the third slide rail, and a third cylinder is also provided on the support frame for driving the third connecting plate to slide.

[0011] As a further improvement to the present utility model, the knife sharpening mechanism comprises a knife sharpening motor fixed to the third connecting plate, and a grinding wheel is installed at the output end of the knife sharpening motor.

[0012] As a further improvement to the utility model, two sets of upper and lower pneumatic clamps are provided on the slide plate.

[0013] As a further improvement of the utility model, a protective shell is further provided on the mounting plate, and a groove is provided on a side of the protective shell close to the knife sharpening mechanism.

[0014] As a further improvement to the present invention, a probe is provided on the third connecting plate below the knife sharpening mechanism.

[0015] Compared with the prior art, the beneficial effects of the utility model are:

[0016] The utility model has a replacement mechanism installed on the side of the knife sharpening mechanism. When the grinding wheel on the knife sharpening mechanism needs to be replaced, the replacement mechanism automatically sends a new grinding wheel to the knife sharpening mechanism to replace the grinding wheel, thereby speeding up the replacement of the grinding wheel and improving the overall processing efficiency.

[0017] The utility model arranges two groups of pneumatic clamps on the replacement mechanism, wherein one clamp is used to clamp the replaced old grinding wheel, and the other is used to clamp the new grinding wheel, thereby automatically completing the entire grinding wheel replacement action. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0019] Figure 1 It is a three-dimensional structural schematic diagram of the utility model;

[0020] Figure 2 It is a three-dimensional structural schematic diagram of a part of the structure of the utility model;

[0021] Figure 3 It is a three-dimensional structural schematic diagram of the replacement mechanism of the utility model.

[0022] The names represented by the part numbers in the above three schematic diagrams are as follows:

[0023] 1. Base;

[0024] 2. X-axis module; 21. first fixed seat; 22. first slide rail; 23. first connecting plate; 24. first cylinder;

[0025] 3. Clamping mechanism; 31. Rotating cylinder; 32. Connecting block; 33. Clamping assembly; 331. Rotating motor; 332. Clamp;

[0026] 4. Y-axis module; 41. second fixing seat; 42. second slide rail; 43. second connecting plate; 44. second cylinder;

[0027] 5. Z-axis module; 51. support frame; 52. third slide rail; 53. third connecting plate; 54. third cylinder;

[0028] 6. Knife sharpening mechanism; 61. Knife sharpening motor; 62. Grinding wheel;

[0029] 7. Replacement mechanism; 71. Support plate; 72. Mounting plate; 73. Transverse slide rail; 74. Slide plate; 75. Pneumatic gripper; 76. Driving cylinder; 77. Protective shell; 771. Groove;

[0030] 8. Probe. DETAILED DESCRIPTION

[0031] The following will be combined with the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0032] The utility model provides the following embodiments:

[0033] A knife sharpener for convenient replacement of grinding wheels, comprising a base 1, an X-axis module 2 is arranged on the base 1, a clamping mechanism 3 is slidably connected to the X-axis module 2, a Y-axis module 4 is arranged vertically to the X-axis module 2 on the base 1, a Z-axis module 5 is slidably connected to the Y-axis module 4, and a knife sharpening mechanism 6 is slidably connected to the Z-axis module 5;

[0034] The X-axis module 2 includes a first fixed seat 21 fixed to the base 1, a first slide rail 22 is provided on the first fixed seat 21, a first connecting plate 23 is slidably connected to the first slide rail 22, and a first cylinder 24 for driving the first connecting plate 23 to slide is also provided on the first fixed seat 21, and the first cylinder 24 drives the first connecting plate 23 to slide on the first slide rail 22;

[0035] The clamping mechanism 3 includes a rotary cylinder 31 fixed to the first connecting plate 23, a connecting block 32 is provided at the output end of the rotary cylinder 31, a clamping assembly 33 for clamping the tool is fixed on the connecting block 32, the rotary cylinder 31 drives the clamping assembly 33 to rotate, the clamping assembly 33 includes a rotary motor 331 and a fixture 332 at the output end of the rotary motor 331, the tool is clamped on the fixture 332, and the rotary motor 331 drives the tool to rotate;

[0036] The Y-axis module 4 includes a second fixed seat 41 fixed to the base 1, a second slide rail 42 is provided on the second fixed seat 41, a second connecting plate 43 is slidably connected to the second slide rail 42, and a second cylinder 44 for driving the second connecting plate 43 to slide is also provided on the second fixed seat 41, and the second cylinder 44 drives the second connecting plate 43 to slide on the second slide rail 42;

[0037] The Z-axis module 5 includes a support frame 51 fixed to the second connecting plate 43, a third slide rail 52 is vertically provided on the support frame 51, a third connecting plate 53 is slidably connected to the third slide rail 52, and a third cylinder 54 for driving the third connecting plate 53 to slide is also provided on the support frame 51, and the third cylinder 54 drives the third connecting plate 53 to slide on the third slide rail 52;

[0038] The knife sharpening mechanism 6 includes a knife sharpening motor 61 fixed to the third connecting plate 53, and a grinding wheel 62 is installed at the output end of the knife sharpening motor 61. The knife sharpening motor 61 drives the grinding wheel 62 to rotate to grind the tool;

[0039] A replacement mechanism 7 is also provided on the base 1, and the replacement mechanism 7 includes a support plate 71 arranged on one side of the Y-axis module 4, a mounting plate 72 is provided on the support plate 71, a transverse slide rail 73 is provided on the mounting plate 72, a slide plate 74 is slidably connected to the transverse slide rail 73, a pneumatic clamp 75 is fixedly connected to the slide plate 74 on the side close to the sharpening mechanism 6, a grinding wheel 62 is clamped on the pneumatic clamp 75, and a driving cylinder 76 for driving the slide plate 74 to slide is provided on the mounting plate 72; the driving cylinder 76 drives the slide plate 74 to slide on the transverse slide rail 73 to approach or move away from the sharpening mechanism 6, and an upper and lower group of pneumatic clamps 75 are provided on the slide plate 74, one of which is used to clamp the replaced old grinding wheel 62, and the other is used to clamp the new grinding wheel 62, so as to automatically complete the replacement action of the entire grinding wheel 62;

[0040] The mounting plate 72 is also covered with a protective shell 77, and a groove 771 is provided on the side of the protective shell 77 close to the sharpening mechanism 6. The groove 771 just exposes the two sets of grinding wheels 62, making it convenient to take the grinding wheels 62;

[0041] A probe 8 is provided on the third connecting plate 53 below the tool sharpening mechanism 6. The probe 8 helps the device to find out the position of the tool, so that the tool sharpening accuracy is higher.

[0042] The above description of the disclosed embodiments enables those skilled in the art to implement or use the present invention. Various modifications to these embodiments will be apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention will not be limited to the embodiments shown herein, but will conform to the widest scope consistent with the principles and novel features disclosed herein.

Claims

1. A knife sharpener for conveniently replacing a grinding wheel, comprising a base (1), the base (1) being provided with an X-axis module (2), the X-axis module (2) being slidably connected to a clamping mechanism (3), the base (1) being provided with a Y-axis module (4) vertically arranged with the X-axis module (2), the Y-axis module (4) being slidably connected to a Z-axis module (5), the Z-axis module (5) being slidably connected to a knife sharpening mechanism (6), characterized in that The base (1) is also provided with a replacement mechanism (7), and the replacement mechanism (7) includes a support plate (71) arranged on one side of the Y-axis module (4), and a mounting plate (72) is provided on the support plate (71), and a transverse slide rail (73) is provided on the mounting plate (72), and a slide plate (74) is slidably connected to the transverse slide rail (73), and a pneumatic clamp (75) is fixedly connected to the slide plate (74) on the side close to the sharpening mechanism (6), and a grinding wheel (62) is clamped on the pneumatic clamp (75), and a driving cylinder (76) for driving the slide plate (74) to slide is provided on the mounting plate (72).

2. A knife sharpener for easy replacement of grinding wheels according to claim 1, characterized in that: The X-axis module (2) comprises a first fixed seat (21) fixed to the base (1), the first fixed seat (21) being provided with a first slide rail (22), the first slide rail (22) being slidably connected with a first connecting plate (23), and the first fixed seat (21) being further provided with a first cylinder (24) for driving the first connecting plate (23) to slide.

3. A knife sharpener that is easy to replace the grinding wheel according to claim 2, characterized in that: The clamping mechanism (3) comprises a rotary cylinder (31) fixed to the first connecting plate (23); a connecting block (32) is provided at the output end of the rotary cylinder (31); a clamping assembly (33) for clamping a tool is fixed on the connecting block (32); the clamping assembly (33) comprises a rotary motor (331) and a clamp (332) at the output end of the rotary motor (331).

4. A knife sharpener for easy replacement of grinding wheels according to claim 3, characterized in that: The Y-axis module (4) comprises a second fixed seat (41) fixed to the base (1); a second slide rail (42) is provided on the second fixed seat (41); a second connecting plate (43) is slidably connected to the second slide rail (42); and a second cylinder (44) for driving the second connecting plate (43) to slide is also provided on the second fixed seat (41).

5. A knife sharpener for easy replacement of grinding wheels according to claim 4, characterized in that: The Z-axis module (5) comprises a support frame (51) fixed to the second connecting plate (43), a third slide rail (52) being vertically arranged on the support frame (51), a third connecting plate (53) being slidably connected to the third slide rail (52), and a third cylinder (54) for driving the third connecting plate (53) to slide is also arranged on the support frame (51).

6. A knife sharpener for easy replacement of grinding wheels according to claim 5, characterized in that: The knife sharpening mechanism (6) comprises a knife sharpening motor (61) fixed to the third connecting plate (53), and a grinding wheel (62) is installed at the output end of the knife sharpening motor (61).

7. A knife sharpener for easy replacement of grinding wheels according to claim 6, characterized in that: The slide plate (74) is provided with two sets of upper and lower pneumatic clamping jaws (75).

8. The knife sharpener for easy replacement of grinding wheels according to claim 7, characterized in that: The mounting plate (72) is also covered with a protective shell (77), and a groove (771) is provided on a side of the protective shell (77) close to the knife sharpening mechanism (6).

9. A knife sharpener for easy replacement of grinding wheels according to claim 8, characterized in that: A probe (8) is provided on the third connecting plate (53) below the knife sharpening mechanism (6).