Burr removing device with dust falling function for forging machining

Abstract

The utility model relates to the technical field of burr removing devices, in particular to a forging burr removing device with a dust falling function. The burr removing device with the dust falling function for forging machining aims at solving the technical problems that in the prior art, waste chips are easily sucked in by workers, harm to the body is large, and the waste chips drift around and are difficult to clean. According to the technical scheme, the burr removing device with the dust falling function for forging machining comprises a dustproof machining box; the device further comprises a filter screen, a water tank, a lifting control assembly, a dustproof baffle, a feeding and discharging control assembly, a connecting plate, a lifting rotating assembly, a grinding piece, a dust falling spraying pipe and a vacuum suction cup. The dust falling fence device is arranged on the outer side of the machining table, waste chips are prevented from drifting around, the dust falling effect is achieved by being used in cooperation with the spraying mechanism, the situation that the waste chips float and are sucked by workers is avoided, harm to the body is reduced, the surrounding environment cannot be polluted, and the waste chips are more convenient to clean.

Description

Technical Field

[0001] The utility model relates to the technical field of burr removal devices, in particular to a burr removal device for forging processing with a dust reduction function. Background Art

[0002] Forging is the process of applying pressure to metal blanks using forging machinery to cause them to undergo plastic deformation, thereby obtaining forgings with certain mechanical properties, shapes and sizes. Some irregular burrs will be left during the forging process, which will affect the quality of machining. Therefore, these burrs need to be removed before machining. At present, burr removal devices generally use grinding discs to remove burrs, but waste chips are inevitably generated during deburring. The waste chips have a small particle size and are easily inhaled by workers when floating in the air, causing great harm to the body. In addition, the waste chips are scattered everywhere, easily polluting the surrounding environment and are difficult to clean. Utility Model Content

[0003] In view of the shortcomings of the prior art, the purpose of the utility model is to provide a burr removal device for forging processing with a dust reduction function. The burr removal device for forging processing with a dust reduction function is intended to solve the technical problems in the prior art that waste chips are easily inhaled by workers, causing great harm to the body, and the waste chips are scattered everywhere and difficult to clean.

[0004] The technical solution of the utility model is: a burr removal device for forging processing with dust reduction function, including a dust-proof processing box; also including a filter, a water tank, a lifting control component, a dust baffle, an inlet and outlet control component, a connecting plate, a lifting and rotating component, a grinding sheet, a dust-reduction spray pipe and a vacuum suction cup; a filter is installed at the bottom of the dust-proof processing box; the lower end of the dust-proof processing box is fixedly connected to the water tank; the left and right ends of the dust-proof processing box are fixedly connected to the lifting control component; the lifting control component and the front end of another lifting control component are fixedly connected to the dust baffle moving along the vertical direction; the inner walls of the left and right ends of the dust-proof processing box are fixedly connected to the inlet and outlet control components; the inner side of the inlet and outlet control component is fixedly connected to the connecting plate moving along the longitudinal direction; the lower end of the top of the dust-proof processing box is installed with lifting and rotating components distributed symmetrically on the left and right; the lower end of the lifting and rotating component is installed with a grinding sheet; the inner wall of the rear side of the dust-proof processing box is fixedly connected to the dust-reduction spray pipes distributed symmetrically on the left and right; the front end of the connecting plate is fixedly connected to the vacuum suction cup aligned with the grinding sheet up and down.

[0005] Preferably, the dust baffle is pushed upward to ensure that it does not affect the entry and exit of products. Under the action of the lifting control component, the dust baffle is suspended at the current position, and the inlet and outlet control component is started to drive the connecting plate and vacuum suction cup on the left to move forward, and the product to be processed is placed on the vacuum suction cup to adsorb the product. Then the left vacuum suction cup moves backward, and the lifting and rotating component controls the grinding disc to descend and rotate to deburr the product. At this time, the inlet and outlet control component on the right is started, driving the vacuum suction cup on the right to move back and forth, thereby realizing the alternating operation of the vacuum suction cups on the left and right sides. At the same time, the water in the water tank is sprayed on the vacuum suction cup through the dust reduction spray pipe to achieve the purpose of dust reduction. The waste chips and water are filtered through the filter at the bottom of the dustproof processing box and returned to the water tank for recycling.

[0006] Preferably, the lifting control assembly includes an open fixing seat; a bar magnet is fixedly connected to the inner wall on the rear side of the opening fixing seat; a limiting plug is fixedly connected between the inner walls at the upper and lower ends of the opening fixing seat; a block magnet magnetically connected to the bar magnet is movably connected to the outer side of the limiting plug; the block magnet is fixedly connected to the dust baffle; and the dust baffle is made of a transparent material to facilitate observation of the situation inside the dustproof processing box, and the bar magnet and the block magnet are used to make the dust baffle hover at any position, without affecting the entry and exit of the product while avoiding the scattering of waste chips.

[0007] Preferably, the feed and discharge control assembly includes a mounting seat; a ball screw is rotatably connected inside the mounting seat; a screw pair connected to the connecting plate is installed on the outside of the ball screw; a first motor is fixedly connected inside the mounting seat; a driving gear is installed on the outside of the first motor output device; a driven gear meshing with the driving gear is installed on the outside of the ball screw, and the rotational motion of the ball screw is converted into linear motion through the screw pair, thereby driving the connecting plate to move back and forth, making it convenient to take the product.

[0008] Preferably, the lifting and rotating assembly includes a lifting cylinder; the retractable end on the lower side of the lifting cylinder is fixedly connected to a mounting plate; a second motor is installed on the upper end of the mounting plate; the output shaft of the second motor passes through the mounting plate and is fixedly connected to a pinion; the lower end of the mounting plate is rotatably connected to a rotating shaft; a large gear meshing with the pinion is installed on the outer side of the rotating shaft, and the height of the mounting plate is adjusted by the lifting cylinder, and the distance from the grinding disc to the product is adjusted to ensure the deburring effect.

[0009] Preferably, a water pump is installed at the rear end of the water tank; a water inlet pipe is installed between the water pump inlet and the water tank; a liquid supply pipe connected to the dust reduction spray pipe is installed at the water pump outlet, and the water pump pressurizes the water to ensure that the water can be sprayed after being pressurized to achieve the purpose of dust reduction.

[0010] Preferably, the front end of the dust reduction spray pipe is fixedly connected with nozzles distributed evenly; guide rods distributed symmetrically on the left and right are inserted into the connecting plate; the rear end of the guide rod is fixedly connected to the rear inner wall of the dustproof processing box, and the nozzle can increase the spraying range of the water body and further improve the dust reduction effect.

[0011] Beneficial effects of the utility model:

[0012] 1. A dust reduction enclosure device is installed on the outside of the processing table to prevent waste chips from flying around. It is used in conjunction with the spray mechanism to achieve the effect of dust reduction, thereby preventing waste chips from floating in the air and being inhaled by workers, reducing harm to the body, and will not pollute the surrounding environment. It is more convenient to clean up the waste chips;

[0013] 2. The double-station design allows for uninterrupted alternating operation on both sides, which increases work efficiency and filters the sewage during operation, thereby achieving sewage recycling, which is more energy-efficient and environmentally friendly. The stability of the product is ensured through vacuum adsorption. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 The first three-dimensional structure schematic diagram of the forging burr removal device with dust reduction function of the utility model is shown;

[0015] Figure 2 The second three-dimensional structure schematic diagram of the forging burr removal device with dust reduction function of the utility model is shown;

[0016] Figure 3 The schematic diagram of the cross-sectional three-dimensional structure of the burr removal device for forging processing with dust reduction function of the utility model is shown;

[0017] Figure 4 The present invention shows a schematic diagram of the three-dimensional structure of the lifting control assembly in the forging burr removal device with dust reduction function;

[0018] Figure 5 Shown is a three-dimensional schematic diagram of the feeding and discharging control assembly of the forging burr removal device with dust reduction function of the utility model;

[0019] Figure 6 What is shown is a schematic diagram of the three-dimensional structure of the lifting and rotating components in the burr removal device for forging processing with dust reduction function of the utility model.

[0020] Explanation of the reference numerals: 1. dust-proof processing box; 2. filter screen; 3. water tank; 4. lifting control assembly; 41. opening fixing seat; 42. bar magnet; 43. limit plug; 44. block magnet; 5. dust baffle; 6. inlet and outlet control assembly; 61. mounting seat; 62. ball screw; 63. screw pair; 64. first motor; 65. driving gear; 66. driven gear; 7. connecting plate; 8. lifting and rotating assembly; 81. lifting cylinder; 82. mounting plate; 83. second motor; 84. small gear; 85. rotating shaft; 86. large gear; 9. grinding disc; 10. dust suppression spray pipe; 11. vacuum suction cup; 12. water pump; 13. water inlet pipe; 14. liquid supply pipe; 15. nozzle; 16. guide rod. DETAILED DESCRIPTION

[0021] The utility model is further described below in conjunction with the accompanying drawings and embodiments.

[0022] See also Figure 1-3 The utility model provides an embodiment: a burr removal device for forging processing with dust reduction function, including a dust-proof processing box 1; also including a filter 2, a water tank 3, a lifting control component 4, a dust baffle 5, an inlet and outlet control component 6, a connecting plate 7, a lifting and rotating component 8, a grinding sheet 9, a dust-reduction spray pipe 10 and a vacuum suction cup 11; a filter 2 is installed at the bottom of the dust-proof processing box 1; the lower end of the dust-proof processing box 1 is fixedly connected to the water tank 3; the left and right ends of the dust-proof processing box 1 are fixedly connected to the lifting control component 4; the front ends of the lifting control component 4 and the other lifting control component 4 are fixedly connected to the dust baffle 5 that moves vertically; the inner walls of the left and right ends of the dust-proof processing box 1 are fixedly connected to the inlet and outlet control components 6; the inner side of the inlet and outlet control components 6 is fixed A connecting plate 7 is connected which moves in the longitudinal direction; a lifting and rotating assembly 8 which is symmetrically distributed on the left and right is installed at the lower end of the top of the dust-proof processing box 1; a grinding sheet 9 is installed at the lower end of the lifting and rotating assembly 8; a dust-reducing spray pipe 10 which is symmetrically distributed on the left and right is fixedly connected to the inner wall of the rear side of the dust-proof processing box 1; a vacuum suction cup 11 which is aligned with the grinding sheet 9 up and down is fixedly connected to the front end of the connecting plate 7; a water pump 12 is installed at the rear end of the water tank 3; a water inlet pipe 13 is installed between the inlet end of the water pump 12 and the water tank 3; a liquid supply pipe 14 connected to the dust-reducing spray pipe 10 is installed at the outlet end of the water pump 12; nozzles 15 which are equidistantly distributed are fixedly connected to the front end of the dust-reducing spray pipe 10; guide rods 16 which are symmetrically distributed on the left and right are inserted in the connecting plate 7; the rear end of the guide rod 16 is fixedly connected to the inner wall of the rear side of the dust-proof processing box 1.

[0023] See also Figure 4-5In this embodiment, the lifting control component 4 includes an open fixed seat 41; a bar magnet 42 is fixedly connected to the inner wall of the rear side of the open fixed seat 41; a limiting plug 43 is fixedly connected between the inner walls of the upper and lower ends of the open fixed seat 41; a block magnet 44 magnetically connected to the bar magnet 42 is movably connected to the outer side of the limiting plug 43; the block magnet 44 is fixedly connected to the dust baffle 5; and the dust baffle 5 is made of transparent material; the feeding and discharging control component 6 includes a mounting seat 61; a ball screw 62 is rotatably connected in the mounting seat 61; a screw pair 63 connected to the connecting plate 7 is installed on the outer side of the ball screw 62; a first motor 64 is fixedly connected in the mounting seat 61; a driving gear 65 is installed on the outer side of the output device of the first motor 64; a driven gear 66 meshing with the driving gear 65 is installed on the outer side of the ball screw 62.

[0024] See also Figure 6 In this embodiment, the lifting and rotating assembly 8 includes a lifting cylinder 81; the lower telescopic end of the lifting cylinder 81 is fixedly connected to a mounting plate 82; the upper end of the mounting plate 82 is mounted with a second motor 83; the output shaft of the second motor 83 passes through the mounting plate 82 and is fixedly connected with a pinion 84; the lower end of the mounting plate 82 is rotatably connected with a rotating shaft 85; a large gear 86 meshing with the pinion 84 is mounted on the outer side of the rotating shaft 85.

[0025] When working, push the dust baffle 5 upward, and the block magnet 44 moves upward along the limiting plug column 43 in the open fixing seat 41, and stops when it is ensured not to affect the entry and exit of the product. Under the magnetic force of the bar magnet 42 and the block magnet 44, the dust baffle 5 is suspended at the current position, and the first motor 64 in the mounting seat 61 is started. Under the action of the driving gear 65 and the driven gear 66, the power is transmitted to the ball screw 62, and the screw pair 63 converts the rotary motion into linear motion, driving the left connecting plate 7 to move forward along the direction of the guide rod 16, and the vacuum suction cup 11 moves forward synchronously, and the product to be processed is placed on the vacuum suction cup 11, and the product is adsorbed, and then the left vacuum suction cup 11 moves forward. Finally, start the second motor 83, and under the action of the small gear 84 and the large gear 86, drive the rotating shaft 85 to rotate, the grinding disc 9 rotates synchronously, the lifting cylinder 81 controls the mounting plate 82 to descend, and the grinding disc 9 deburrs the product. At this time, the feeding and discharging control component 6 on the right side is started, driving the vacuum suction cup 11 on the right side to move back and forth, thereby realizing the alternating operation of the vacuum suction cups 11 on the left and right sides. At the same time, the water pump 12 is started to pump out the water in the water tank 3, and spray it on the vacuum suction cup 11 through the water inlet pipe 13, the liquid supply pipe 14, the dust reduction spray pipe 10 and the nozzle 15, so as to achieve the purpose of dust reduction. The waste chips and water are filtered through the filter net 2 at the bottom of the dustproof processing box 1 and returned to the water tank 3 for recycling.

[0026] Through the above steps, a dust reduction enclosure device is set on the outside of the processing table to prevent waste chips from flying around. In conjunction with the use of the spray mechanism, the dust reduction effect is achieved, thereby preventing waste chips from floating in the air and being inhaled by workers, reducing harm to the body, and not polluting the surrounding environment. The cleaning of waste chips is more convenient.

[0027] The embodiments of the present invention are described in detail above in conjunction with the accompanying drawings, but the present invention is not limited to the above embodiments, and various changes can be made within the knowledge scope of those skilled in the art without departing from the purpose of the present invention.

Claims

1. A burr removal device for forging processing with dust reduction function, comprising a dust-proof processing box (1); characterized in that: The dustproof processing box (1) also includes a filter screen (2), a water tank (3), a lifting control component (4), a dust baffle (5), an inlet and outlet control component (6), a connecting plate (7), a lifting and rotating component (8), a grinding sheet (9), a dust suppression spray pipe (10) and a vacuum suction cup (11); the bottom of the dustproof processing box (1) is equipped with a filter screen (2); the lower end of the dustproof processing box (1) is fixedly connected to the water tank (3); the left and right ends of the dustproof processing box (1) are fixedly connected to the lifting control component (4); the front ends of the lifting control component (4) and another lifting control component (4) are fixedly connected to a vertically movable The dustproof baffle (5) is fixedly connected to the inner walls of both ends of the dustproof processing box (1) with inlet and outlet control components (6); the inner side of the inlet and outlet control component (6) is fixedly connected to a connecting plate (7) that moves in the longitudinal direction; the lower end of the top of the dustproof processing box (1) is equipped with a lifting and rotating component (8) that is symmetrically distributed on the left and right; the lower end of the lifting and rotating component (8) is equipped with a grinding sheet (9); the inner wall of the rear side of the dustproof processing box (1) is fixedly connected to a dust suppression spray pipe (10) that is symmetrically distributed on the left and right; and the front end of the connecting plate (7) is fixedly connected to a vacuum suction cup (11) that is aligned with the grinding sheet (9) in the upper and lower directions.

2. The forging burr removal device with dust reduction function according to claim 1, characterized in that: The lifting control assembly (4) comprises an opening fixing seat (41); a bar magnet (42) is fixedly connected to the inner wall at the rear side of the opening fixing seat (41); a limiting plug post (43) is fixedly connected between the inner walls at the upper and lower ends of the opening fixing seat (41); a block magnet (44) magnetically connected to the bar magnet (42) is movably connected to the outer side of the limiting plug post (43); the block magnet (44) is fixedly connected to the dust baffle (5); and the dust baffle (5) is made of a transparent material.

3. The forging burr removal device with dust reduction function according to claim 1, characterized in that: The feeding and discharging control assembly (6) comprises a mounting seat (61); a ball screw (62) is rotatably connected inside the mounting seat (61); a screw pair (63) connected to the connecting plate (7) is mounted outside the ball screw (62); a first motor (64) is fixedly connected inside the mounting seat (61); a driving gear (65) is mounted outside the output device of the first motor (64); and a driven gear (66) meshingly connected to the driving gear (65) is mounted outside the ball screw (62).

4. The forging burr removal device with dust reduction function according to claim 1, characterized in that: The lifting and rotating assembly (8) comprises a lifting cylinder (81); a mounting plate (82) is fixedly connected to the telescopic end at the lower side of the lifting cylinder (81); a second motor (83) is mounted on the upper end of the mounting plate (82); an output shaft of the second motor (83) passes through the mounting plate (82) and is fixedly connected to a pinion gear (84); a rotating shaft (85) is rotatably connected to the lower end of the mounting plate (82); and a large gear (86) meshingly connected to the small gear (84) is mounted on the outer side of the rotating shaft (85).

5. The forging burr removal device with dust reduction function according to claim 1, characterized in that: A water pump (12) is installed at the rear end of the water tank (3); a water inlet pipe (13) is installed between the inlet end of the water pump (12) and the water tank (3); and a liquid supply pipe (14) connected to the dust suppression spray pipe (10) is installed at the outlet end of the water pump (12).

6. The forging burr removal device with dust reduction function according to claim 1, characterized in that: The front end of the dust suppression spray pipe (10) is fixedly connected to nozzles (15) distributed at equal intervals; guide rods (16) distributed symmetrically on the left and right are inserted into the connection plate (7); and the rear end of the guide rods (16) is fixedly connected to the rear inner wall of the dustproof processing box (1).

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